Volvo VN Operator'S Manual Download | Manualshive

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OPERATION 205

Suspension

• Check condition of springs (leaf or air), spring hangers, shackles and U-bolts,
no cracks, breaks or shifting.

Brakes

• Condition of brake drums. With brakes released, look for a noticeable gap
between lining and drum. (This check cannot be made if dust covers are
in place.)

• Condition of brake hoses: check for any chafing.

• Check brake chamber mounting bolts and brackets.

• Check slack adjusters and chamber push rod travel. With brakes applied
or released, look for conspicuously different positions of the slack adjusters
for proper brake adjustment..

• Check spring brakes.

Condition of Visible Components

• Transmission: not leaking.

• Drive shaft: looks OK.

• Exhaust system: secure, not leaking, not touching wires, fuel or air tubing.

• Frame and cross members: no bends, cracks or breaks.

• Air tubing and electrical wiring: secured against snagging and chafing.

Left Fuel Tank(s)

• Securely mounted and not damaged or leaking.

• Fuel lines secure and not leaking. Check that shut-off valves are open.

• Tank(s) full of fuel. Cap on and secure.

Battery Area

• Open the battery box. Battery box securely mounted to vehicle.

• Batteries secured against movement.

• Battery cases not broken or leaking. Battery cables free from damage.

• Tops of batteries and terminals clean and free from foreign material.

• If equipped, replace battery lid and make sure it is securely fastened.

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Summary of Contents for VN

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Page 3: ...ou believe that the vehicle has a defect that could cause a crash injury or death Contact NHTSA by calling the Auto Safety Hotline at 1 888 327 4236 by writing to NHTSA U S Department of Transportation Washington DC 20590 by TTY at 1 800 424 9153 or visit their website at www nhtsa dot gov Volvo Trucks North America a division of Volvo Group North America Inc Greensboro NC USA Order number PV776 2...

Page 4: ...DING DEVICES 22 SAFETY INFORMATION 23 GENERAL SAFETY INFORMATION 23 Operating the Vehicle 23 Operating in Bobtail Mode 24 VORAD COLLISION WARNING SYSTEM 26 ADVISORY LABELS 27 CAB ENTRY AND EXIT 28 General 28 General Entry Guidelines 31 Driver Side Entry Exit 33 ENTERING SLEEPER FROM SEAT 38 Standard Gear Lever 38 SAFETY EQUIPMENT 40 Warning Triangles Day Cab 41 Sleeper Cab 42 SAFETY BELT SYSTEM 43...

Page 5: ...NG MANUAL CLIMATE CONTROL MCC 102 SLEEPER CLIMATE UNIT 106 LIGHT CONTROL PANEL 107 SLEEPER CONTROL PANEL SLEEPER MODELS ONLY 110 Sleeper Control Panel High 112 Sleeper Control Panel Basic 114 MISCELLANEOUS CAB EQUIPMENT 122 STEERING COLUMN 125 ADJUSTABLE STEERING COLUMN 127 STEERING WHEEL CONTROLS 128 MISCELLANEOUS SWITCHES 129 INTERIOR LIGHTS 130 Fresh Air Vent 134 CAB VENTILATION SLEEPER 135 Inv...

Page 6: ...Pressure Monitoring and Alert 295 Tire Temperature Monitoring and Alert 296 VEHICLE SPEED RETARDING DEVICES 297 STARTING THE ENGINE 298 COLD WEATHER OPERATION 306 FIFTH WHEEL INSTRUCTIONS 313 Operating the Fifth Wheel Slider 332 PERFORMANCE BONUS FEATURE 336 Performance Bonus Guide 338 AXLES 342 Volvo US10 Emissions Solution 345 Exhaust Aftertreatment System 345 Safety Information 346 Exhaust Afte...

Page 7: ...Gaseous Emissions Control System Warranty 381 Federal Emission Requirements 381 Emission Control System Warranty California 382 Emissions Control System Warranty 385 Oil Change Intervals 387 MAINTENANCE AND LUBRICATION 388 DAILY MAINTENANCE 388 TOWING PROCEDURE 389 Caging Spring Brake Chambers 396 ENGINE OIL LEVEL CHECK 403 Engine Maintenance Intervals 405 POWER STEERING GENERAL 406 COOLING SYSTEM...

Page 8: ...dvisory banner is in black type on a gray background with a black border CAUTION Caution indicates an unsafe practice that could result in damage to the product A caution advisory is in black type on a white background with a black border Note Note indicates a procedure practice or condition that must be followed in order for the vehicle or component to function in the manner intended CALIFORNIA P...

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Page 10: ...s indicate the use of these advisory labels as they appear throughout the manual DANGER Danger indicates an unsafe practice that could result in serious personal injury or death A danger advisory banner is in white type on a black background with a black border WARNING Warning indicates an unsafe practice that could result in personal injury A warning advisory banner is in black type on a gray bac...

Page 11: ... makes it possible to maximize the amount of time your vehicle is up and running resulting in longer component life This makes for a safer vehicle by reducing any mechanical failures due to poor maintenance practices Various truck warranty coverage plans contingent on application and weight class are available Please contact an authorized Volvo Truck dealer for complete details Replacement warrant...

Page 12: ...nual are used for reference only and may differ slightly from the actual vehicle however key components addressed in the manual are represented as accurately as possible This manual covers Volvo VN series vehicles manufactured by Volvo Trucks North America with any of the following designations VNL 780 VNL 730 VNL 670 VNL 630 VNL 430 VNL 300 Daycab VNM 630 VNM 430 VNM 200 Daycab Roof fairing choic...

Page 13: ...4 INTRODUCTION W0036011 ...

Page 14: ...very of the vehicle to the ultimate purchaser For a manufacturer or dealer the law provides a penalty of up to 37 500 for each engine or piece of equipment in violation For anyone else the civil penalty is assessed up to 3 750 for each day an engine or piece of equipment is operated in violation Canada The same conditions that apply in the USA apply to Canada with one exception After the vehicle i...

Page 15: ...5 blends conform to ASTM D975 and B6 to B20 blends conform to ASTM D7467 Failures of certain emissions aftertreatment components specifically SCR DPF and NOx sensors will not be warranted if the failure can be attributed to operation on biodiesel blends from 6 to 20 B6 to B20 even if the biofuel used in the blend B6 to B20 conforms to ASTM D7467 or any related standard CAUTION Diesel powered engin...

Page 16: ...appear in the DID screen when there is approximately 3 875 liters 0 9 gallons remaining in the reservoir Note This indicator is optional It can be deleted DANGER DO NOT carry extra fuel containers in the cab Fuel containers full or empty may leak explode or give added fuel to a fire Failure to follow this precaution may lead to serious personal injury or death DANGER DO NOT smoke while fueling the...

Page 17: ... life of the vehicle Noise Control System Operator Inspection and Maintenance Requirements A Noise Control System Maintenance Log is located in Noise Control Log page 12 This log should be used to document all Noise Control System related maintenance whether the maintenance results from a specific noise control system inspection or a deficiency identified during another general maintenance event I...

Page 18: ...ering are the acts listed below Removal or rendering inoperative of any exhaust components including mufflers heavy or double wall exhaust tubing flexible tubing or exhaust pipe clamping Removal or rendering inoperative of the temperature modulated cooling fan system Removal of the cooling fan shroud Removal or rendering inoperative of the air cleaner or air intake in line silencer Removal of the ...

Page 19: ...r shields cab or fender shields skirts wheel housing splash shields etc Cooling System WARNING DO NOT work near the fan with the engine running or the ignition in the ON position The engine fan can engage at any time without warning Anyone near the fan when it turns on could be seriously injured Maintenance Visually inspect cooling system components for damage and or misalignment Primary system co...

Page 20: ...ith the Exhaust System Removing or rendering inoperative exhaust system components such as the pipes clamps etc Air Intake Air Induction System Maintenance Make sure the air intake system is intact Inspect components for damage misalignment and or leakage Primary system components requiring noise related inspection include the air cleaner housing air cleaner element turbocharger charge air cooler ...

Page 21: ...or modifying the engine control system such as the ECU EGR system components or fuel system components in order to allow the engine to operate outside of the manufacturer s specifications is not allowed and violates both warranty and legislation Noise Control Log NOISE CONTROL SYSTEM MAINTENANCE LOG DATE MILEAGE MAINTENANCE PERFORMED MAINTENANCE FACILITY ...

Page 22: ...his manual for noting the main component model and serial numbers The full 17 digit Vehicle Identification Number VIN is shown on the Vehicle Identification label located in the door opening on the driver s side Vehicles for export excluding Canadian vehicles have the full 17 digit VIN on the frame The 8 digit chassis number is embossed into the bottom flange right hand side of the frame rail and ...

Page 23: ... replacement Vehicle Order The Vehicle Order is a complete and detailed record of all data pertaining to the assembly of the vehicle It should be filed in the Owner s office where it will be readily available for reference Any changes made to the vehicle must become a part of the Vehicle Order and must comply with all applicable Federal Motor Vehicle Safety Standards Certification Label On the top...

Page 24: ...ntain the vehicle so that it conforms to EPA regulations Refer to Tampering with Noise Control System page 9 for a listing of what constitutes tampering with the Noise Emissions Control Engine Identification Label In compliance with Federal emission requirements an engine information label is affixed to all Volvo diesel engines This label which is located on the cylinder head cover at the front of...

Page 25: ...n be used to identify the emission standard under which the engine was certified W2040454 Engine Identification Label 50 State EPA Approved Engine with Califonia Clean Idle CAUTION To maintain compliance with emission regulations engine settings should not be changed from those specified on the engine information label Note Both the U S EPA and California Air Resources Board requires that each eng...

Page 26: ... low idle and without a PTO engaged idle time will be limited to five minutes after which the engine will revert back to low idle Vehicles equipped with a Clean Idle engine are identified by a label which is affixed to the left front corner of the hood or on the driver s door below the window or on a vertical outward facing cab or sleeper panel extending rearward from the lower door position W2006...

Page 27: ...ylinder block The serial number can also be found on the certification label on the valve cover The axle model and serial number is located on the front left side of the forward drive axle and the front right side of the rear drive axle It is also located on the front right side of the single axle W4002560 ...

Page 28: ...he model year and VIN last six digits of VIN only For VIN location see Identification and Labels page 13 Service Manual prices will vary depending on the make and model of engine in the vehicle A Cummins engine manual is included in your introductory owner s package Note Please allow 30 days for delivery of Manual Name Company Address Vehicle Model Phone Fax Model Year VIN Item 1 Item 2 Item 3 Ite...

Page 29: ...The number to the Customer Support Center is 1 800 528 6586 or 800 52 VOLVO Also on the internet www vas volvo com VAS offers Delivery Assurance If you need roadside assistance VAS can arrange for load forwarding or equipment rental Personal Assurance Trained staff for handling any vehicle problems Uptime Assurance VAS will locate the nearest service provider and guarantee payment so you can get o...

Page 30: ...ety Administration 400 Seventh Street S W Washington DC 20590 You can also obtain other information about motor vehicle safety from the Vehicle Safety Hotline Canada Canadian customers who wish to report a safety related defect to Transport Canada Defect Investigations and Recalls may telephone the toll free hotline at 1 800 333 0510 or contact Transport Canada by mail at Transport Canada ASFAD Pl...

Page 31: ...not every EDR is the same i e they do not all record the same data elements The EDR on your Volvo vehicle records vehicle speed engine rpm time and date plus a variety of pedal and switch positions both before and after an event Sudden vehicle deceleration or the occurrence of certain other vehicle operational characteristics will define trigger an event If you have a question about your EDR pleas...

Page 32: ...n to situation As a skilled professional driver you are in the best position to avoid accidents in turns lane changes or other maneuvers Volvo Trucks North America provides standard equipment such as cabs windshields window sizes and mirrors preferred by most owners and drivers under most conditions and in most applications However due to differences in the size of drivers their seating positions ...

Page 33: ...n front and rear axles when not hooked up to a semitrailer bobtail operation When operating in bobtail mode the rear brake chambers receive reduced or proportional brake air pressure When the tractor is towing a trailer the rear brake chambers will receive full normal brake pressure For tractors with no proportioning valve the ABS system automatically controls brake pressure DANGER Under no circum...

Page 34: ...injury or death This vehicle has been designed and assembled for a maximum gross vehicle weight rating GVWR and a maximum front and rear axle weights rating FAWR and RAWR The actual rating for this vehicle can be found on the label attached to the door frame on the driver s side If any of these three ratings is exceeded and overloading occurs instability poor handling failure of parts and accelera...

Page 35: ... safe operation of the vehicle Operate a VORAD equipped vehicle in the same safe manner as if VORAD was not installed The Eaton VORAD Collision Warning System is not a substitute for safe driving procedures nor will it compensate for any driver impairment such as drugs alcohol or fatigue The Eaton VORAD Collision Warning System may provide little or no warning for some hazards like alerts for pede...

Page 36: ... technicians to situations which can cause personal injury or equipment damage The labels shown are applicable to the VN model chassis at the time of publication and are representative of what can be typically found Your vehicle may not contain all of the labels illustrated in this handbook These labels are for your benefit Please look through this section and note the labels their locations and w...

Page 37: ...ollow this guideline may result in a fall that can cause serious personal injury or death WARNING To avoid personal injury due to a slip and or fall observe all the guidelines explained in this section WARNING Wearing shoes with soles that are dirty or wet increases the chance of injury from slipping and falling Be careful when entering the cab with dirty or wet soles WARNING Both the operator and...

Page 38: ...SAFETY INFORMATION 29 W8003120 VN ...

Page 39: ...30 SAFETY INFORMATION W8003127 VN without Fairings ...

Page 40: ...e mounted fairing wind deflector brackets and braces as steps or grab handles 6 Be certain that all grab handles steps and related parts are in good working condition Any defects should be reported and repaired before using the grab handles and steps 7 Be certain that all grab handles steps and related parts are in good working condition Any defects should be reported and repaired before using the...

Page 41: ...r foot on any surface that does not have slip resistant self cleaning material If there is no step material the surface may be slippery and you may fall 17 Before entering or exiting be certain that the soles of your shoes boots are free from grease mud or any other substance which could make them slippery 18 Always put the foot flat on the top of the step DO NOT place your foot on the side or edg...

Page 42: ...oor Place any hand carried items on the cab floor Grasp the right grab handle with your right hand and the left grab handle with your left hand Put the right foot fully on the bottom step and pull yourself up to the opening W8003112 Slide hands up on the handles if necessary Put the left foot on the top step and step up Step into the cab with the right foot first To exit reverse the process Do not...

Page 43: ...the right grab handle with your right hand Put the left foot fully on the bottom step and pull yourself up to the opening W8003117 Slide hands up on the handles if necessary Put the right foot on the top step and step up Step into the cab with the left foot first To exit reverse the process Do not attempt to exit the cab while carrying any items in your hands ...

Page 44: ...trical connections can not be coupled from the ground Federal Regulations require commercial carriers to provide back of cab access steps grab handles and plates Depending on what option is chosen grab handles are available in many variations In each case make sure to always have three limbs one foot and two hands or two feet and one hand in contact with the vehicle at all times when entering or e...

Page 45: ...ht foot on the top step and step onto the deck plate with the left foot W8003122 WARNING Always perform trailer hook ups while standing on the ground DO NOT climb on top of fuel tanks or frame rails to hook up or disconnect trailer air lines and electrical cord Use only the metal slip resistant steps provided to prevent a slip and fall injury ...

Page 46: ...SAFETY INFORMATION 37 Stand on the ground when connecting the air and electrical connections to the trailer W3005321 ...

Page 47: ...e parking brakes are set Place the gear shift lever in a gear position toward the rear of the vehicle If equipped with an adjustable steering column move the steering wheel up and forward Place the left hand on the steering wheel and the right hand on the top of the gear lever Move the right foot out to the middle of the floor Lift the upper body supported by the hands on the steering wheel and th...

Page 48: ...SAFETY INFORMATION 39 W4001391 ...

Page 49: ...ety triangles and fire extinguishers are available as optional equipment The fire extinguisher should be located by the base of the driver seat between the seat and the door W1000176 Note Always store the warning triangles in the box after use ...

Page 50: ...SAFETY INFORMATION 41 Warning Triangles Day Cab The warning triangles are stored in a box that is strapped behind the passenger seat W1000177 ...

Page 51: ...42 SAFETY INFORMATION Sleeper Cab The warning triangles are stored in a box which is inside the exterior luggage compartment W8003517 ...

Page 52: ...ystem refer to SAFETY BELTS page 230 The safety belt system monitors the safety belt latch and vehicle speed When the vehicle is started the safety belt telltale displays in the cluster The icon remains on whenever the vehicle is stationary and the safety belt is unbuckled Whenever the vehicle is moving and the safety belt is unbuckled an audible tone sounds and the safety belt telltale blinks W30...

Page 53: ...d or other hard surfaces in the cab The Volvo SRS Airbag provides increased protection in frontal collisions where the vehicle collides with a fixed or heavy object with enough force to activate the sensors which then activate the airbag Damage to the vehicle is not always proportional to whether the SRS Airbag deploys or not The SRS Airbag is not designed to be activated with Collision from the s...

Page 54: ... event of a sufficiently violent collision a control unit activates the gas generator ignitor and the airbag inflates To cushion the impact the airbag deflates when compressed This also releases some nontoxic smoke into the cab The entire sequence from inflation to deflation of the airbag takes a few tenths of a second The SRS system is continually monitored by the control unit A control unit is m...

Page 55: ...ollision after the bag is full gas flows out through two holes in the weave These holes are large enough to let the airbag collapse slowly gently catching the driver In the event of a problem in the SRS system an icon is shown in the graphic display in the instrument cluster T3008842 CAUTION The vehicle should be taken to an authorized Volvo Truck dealer immediately if the SRS icon comes on or rem...

Page 56: ...specific inspection and for a possible replacement of the airbag This is done to guarantee the function of the airbag after the indicated date Replace the label when replacing the airbag module Never attempt to make any adjustments to SRS components yourself T8006843 Any queries concerning the SRS system should be directed to an authorized Volvo Truck dealer There is no maintenance required for th...

Page 57: ...ing the proper work procedure Failure to do so can damage the SRS system which can result in malfunction of the SRS A warning label is located on the upper steering shaft T8006842 There is also a label on the inside of the windshield that indicates the inclusion of an airbag to the vehicle safety features T8006841 ...

Page 58: ... SRS system Any interference with the system may cause it to malfunction and result in serious injury or death Work on the system may only be carried out by an authorized Volvo Truck dealer To allow the SRS system to work as designed Never drive an SRS system equipped vehicle with the hands on the steering wheel pad airbag module No objects accessory equipment or stickers may be placed on attached...

Page 59: ... the collision is sufficiently violent for the airbag to be deployed Note The SRS system is only activated once in a collision If the airbag has deployed the following is recommended Have the vehicle towed to an authorized Volvo Truck dealer Even if the vehicle can be driven after a collision it is not recommended to drive the truck with the airbag deployed Have an authorized Volvo Truck dealer ch...

Page 60: ...e overturns The extent of damage to the vehicle is no measure of how well the SRS system works Can the Airbag be Deployed Accidentally The complete SRS system is constructed so that the airbag only inflates in particular collision conditions The SRS system has its own diagnostic unit which continuously monitors the functioning of the system Heart of the Volvo Safety System The three point anchored...

Page 61: ...52 INSTRUMENTS AND CONTROLS CAB INTERIOR W8003838 1 Instrument Cluster 2 Cab Climate Control Panel 3 Accelerator Pedal 4 Brake Pedal 5 Clutch Pedal if equipped 6 Steering Column Tilt Control Pedal ...

Page 62: ...ons on the following pages Colors To promote visual recognition internationally specific colors for tell tales have been established Unless governmental regulations in the area where the vehicle is to be used or engineering directives specify otherwise the standard colors are Blue high beam headlights engine maintenance Flashing Green turn signals Flashing Red hazard condition involving the safety...

Page 63: ...easy reach The instrument panel as shown in the following drawing is broken down into several main sections For easy identification we refer to them from left to right as Panels A B C D E and F where necessary Note This section shows the instruments and controls available for this vehicle at the time of publication However depending on options your vehicle may not have all the instruments and cont...

Page 64: ...INSTRUMENTS AND CONTROLS 55 INSTRUMENT PANEL GAUGE LAYOUT W3007473 Panel Arrangement ...

Page 65: ...56 INSTRUMENTS AND CONTROLS Panel A W3007469 1 Light Control Panel 2 Instrument Cluster 3 Trailer Air Supply ...

Page 66: ...INSTRUMENTS AND CONTROLS 57 4 Tractor Parking Brake Panel B W3007470 ...

Page 67: ...r Lamps 11 VN Auxiliary 3 or Temp A Start TAS On Off 12 Secondary Gauge Cluster 13 Secondary Gauge Cluster 14 Engine Brake or I Shift Eco Roll 15 VN Engine Brake Mode Select ISX or I Shift Hill Start Assist 16 VN 5th Wheel Touch Lock Unlock 17 Marker Interrupt or Secondary Gauge Cluster 18 Optional Switch or Secondary Gauge Cluster 19 Traction Control 20 Suspension Dump 21 5th Wheel Slide or Engin...

Page 68: ...NTS AND CONTROLS 59 Panel C W3007471 30 VN Optional Switch or Passenger Window Lift 31 Water in Fuel Purge Switch 32 Optional Switch or AUX USB Port 33 VN Sleeper Fan Speed 34 VN Optional Switch or Beacon Lamps ...

Page 69: ...S AND CONTROLS Panel D W3007472 35 Back of Cab Light 36 Optional Switch 37 Optional Switch or Power Take Off PTO 38 VN Overhead Bunk Lamp or Passenger Side Mirror IN OUT 39 VN Side Mirror Heat or Power Take Off PTO ...

Page 70: ... their operation After starting and when driving ensure that the instrument readings are normal Note The instruments and controls shown were available for this vehicle at the time of publication Depending on the options selected all gauges and tell tales may not be used in all vehicles Note The dash layout is the same for all Volvo vehicles However the switches and certain switch positions are dif...

Page 71: ...igh and Mid level W3034025 High Level Cluster 1 Tachometer 2 Upper Tell Tales 3 Speedometer 4 Front Brake Air Pressure 5 Rear Brake Air Pressure 6 Oil Pressure 7 Aftertreatment DEF Tank Gauge 8 Malfunction Indicator Lamp MIL 9 Driver Information Display DID 10 Fuel Level 11 Intake Manifold Pressure 12 Application Air Pressure 13 Exhaust Pyrometer 14 Hill Start Assist 15 Lower Tell Tales ...

Page 72: ...r Tell Tales 3 Speedometer 4 Front Brake Air Pressure 5 Rear Brake Air Pressure 6 Oil Pressure 7 Aftertreatment DEF Tank Gauge 8 Malfunction Indicator Lamp MIL 9 Driver Information Display DID 10 Fuel Level 11 Intake Manifold Pressure 12 Hill Start Assist 13 Lower Tell Tales ...

Page 73: ...right turn signal indicators seat belt tell tale and parking brake tell tale are also located in the upper tell tales box Refer to the Driver Information Display manual for additional information about the message tell tales Speedometer The speedometer is driven by the vehicle s electronic system Front and Rear Brake System Air Pressure Gauges The system air gauges are connected to the front and r...

Page 74: ...h systems the spring brakes will automatically engage to stop the vehicle Oil Pressure Gauge DANGER Failure to take necessary action when the STOP tell tale is on can ultimately result in automatic engine shutdown and loss of power steering assist Vehicle crash can occur resulting in personal injury or death The oil pressure limit is dependent on the engine manufacturer s electronic program When t...

Page 75: ...ONTROLS W3005171 Stop Tell Tale W3003613 Oil Pressure Symbol Note The engine will shut down within 30 seconds from when the red STOP tell tale comes on Pull off the road as soon as possible without creating a safety hazard ...

Page 76: ...ll tale will come on and the buzzer will sound The engine is at risk and the EECU may derate the engine power Stop at the first safe place where the problem can be checked W3005171 Stop Tell Tale If the coolant temperature returns to normal shortly after exceeding the limit and no repair is performed the warning messages go out but a fault message will be logged Middle and Lower Tell Tales The mid...

Page 77: ...load Intake manifold pressure will vary for different engines and vehicle models By monitoring the gauge the operator can avoid engine problems Application Air Pressure Gauge High Level Cluster Only Air gauges are connected to the air brake system via sensors They will indicate the brake application pressure from either the front rear or trailer circuit pressure The gauge will not register air pre...

Page 78: ...ceeds normal reduce fuel to the engine until the exhaust temperature is reduced Shift to a lower gear if the engine is overloaded 3 Trailer Air Supply Valve The trailer air supply valve is a red octagonally shaped knob Pull the knob to apply the trailer emergency brakes Push the knob to pressurize the trailer air reservoir and release the trailer emergency brakes The trailer air supply valve shoul...

Page 79: ...er Wheel Tell Tale A differential lock should only be used on a slippery surface NOT when driving on good road conditions If a differential lock telltale is activated in the instrument cluster do not make turns until the telltale has gone out Refer to INSERT HEAD REF for information on how to properly engage and drive with differential locks engaged ...

Page 80: ...ck is engaged a tell tale lights up in the instrument cluster W3006119 Inter Axle Tell Tale A differential lock should only be used on a slippery surface NOT when driving on good road conditions If a differential lock tell tale is activated in the instrument cluster DO NOT make turns until the tell tale has gone out Refer to AXLES page 342 AXLES for information on how to properly engage and drive ...

Page 81: ...vendor engine manual supplied with this vehicle OR Lift Axle The vehicle may be equipped with auxiliary lift axles The lift mechanism operates with air pressure Press the top part of the switch to raise the axle and press the lower part of the switch to lower the axle For information about lift axles refer to AXLES page 342 W3005503 Pusher Axle W3005507 Tag Axle OR Optional Switch 8 Electronically...

Page 82: ...INSTRUMENTS AND CONTROLS 73 OR ...

Page 83: ...auxiliary lift axles The lift mechanism operates with air pressure Press the top part of the switch to raise the axle and press the lower part of the switch to lower the axle For information about lift axles refer to AXLES page 342 W3005503 Pusher Axle W3005507 Tag Axle OR ...

Page 84: ...ic switches are available for auxiliary functions that are installed by the customer These switches can be purchased from your authorized Volvo Truck dealer W3005502 Auxiliary Switch Lift Axle The vehicle may be equipped with auxiliary lift axles The lift mechanism operates with air pressure Press the top part of the switch to raise the axle and press the lower part of the switch to lower the axle...

Page 85: ...LS W3005507 Tag Axle Auxiliary Switches Generic switches are available for auxiliary functions that are installed by the customer These switches can be purchased from your authorized Volvo Truck dealer W3005502 Auxiliary Switch ...

Page 86: ...re information from the datalink and then passes the information to the secondary gauge for viewing W3006081 W3006082 Engine Transmission Temperature Gauge Front Rear Axle Temperature Gauge 14 Engine Brake For more information about the engine brake see Volvo Engine Brake I VEB page 272 OR I Shift Eco Roll For more information on this feature please refer to the I Shift Transmission Manual supplie...

Page 87: ... For more information about the engine brake see Volvo Engine Brake I VEB page 272 W3002303 OR I Shift Hill Start Assist For more information on this feature please refer to the I Shift Transmission Manual supplied with your vehicle W3028392 OR Optional Switch ...

Page 88: ...railer landing gear to ground Disconnect air electric lines to trailer To release the fifth wheel kingpin lock push the switch up This will release the locking mechanism Once activated the switch will not relock the fifth wheel kingpin locking mechanism Release parking brake and drive tractor 12 inches away from the kingpin Deflate air suspension by pressing bottom of suspension switch After suspe...

Page 89: ...CONTROLS 17 Marker Interrupt Switch This switch interrupts power to the marker lights when held down When released it springs back to the ON position and returns power to the marker lights W3001352 Marker Interrupt Switch ...

Page 90: ...ailable only with the Mid and High level instrument clusters The instrument cluster receives temperature information from the datalink and then passes the information to the secondary gauge for viewing W3006081 W3006082 Engine Transmission Temperature Gauge Front Rear Axle Temperature Gauge OR Optional Switch ...

Page 91: ...trailers See FIFTH WHEEL INSTRUCTIONS page 313 for correct operation when uncoupling W3001341 Suspension Dump Switch CAUTION The vehicle must never be driven with the air springs deflated Damage to air suspension parts will occur if springs are not inflated properly The suspension dump switch has a safety latch to prevent accidental engagement Depress the latch and press in the bottom part of the ...

Page 92: ...t operated properly and may lead to an accident causing serious personal injury or death The sliding fifth wheel uses an air operated release mechanism and is used for distributing loads more favorably between the front and rear axles to comply with varying state and provincial laws Depress the latch and press in the bottom part of the switch to release the slider locks See Operating the Fifth Whe...

Page 93: ...ed from within the engine compartment into the air cleaner This feature is useful for keeping out cold air or snow for example when using a snow plow W3005380 Engine Air Control Switch 22 Air Vent For information about air vents refer to Fresh Air Vent page 134 23 Radio For information about the radio refer to the radio operating instructions manual 24 28 Cab Climate Controls For information about...

Page 94: ...Brake Hand Control page 288 31 Water In Fuel Purge Switch Optional The water in fuel drain switch is a non locking switch used to drain the fuel water separator on Volvo engines W3005378 Water In Fuel Drain Switch A symbol displayed in the instrument panel indicates when it is recommended to drain the water separator W3005378 Water In Fuel Symbol Stop at the first opportunity and drain the water s...

Page 95: ...o the Radio Accessories position 6 If the vehicle is equipped with a Mid Instrument Cluster press the Water In Fuel Drain Switch 7 If the vehicle is equipped with a Mid or High Level Instrument Cluster select Vehicle Setting Drain Water in Fuel in the Driver Information Display menu Press Enter to request draining The following menu is displayed W3028406 8 Wait until the water has stopped draining...

Page 96: ... as the dash switch Press the top part of the switch to increase the fan speed press the lower part to decrease fan speed W3005382 Sleeper Fan Speed Switch Snow Plow Lamps Vehicles specified with this option have the following Turn ON low beam snow plow head lamps Turn OFF main head lamps high beam fog and driving lights In driving mode DRL remains ON Snow plow direction indicators are available ...

Page 97: ...88 INSTRUMENTS AND CONTROLS W3005382 Sleeper Fan Speed Switch 34 Beacon Lamps Switch W3005428 Sleeper Fan Speed Switch ...

Page 98: ...ght will stay on until the switch is turned to the OFF position Back of cab lights are available as a flush mounted light in the middle of the cab rear wall or as a high mounted light on the side of the cab W3001355 Back of Cab Light Switch 36 Optional Switch 37 Power Take Off For information about the PTO refer to Power Take Off PTO page 91 OR Optional Switch ...

Page 99: ... the PTO refer to Power Take Off PTO page 91 39 Side Mirror Heat This switch operates the overhead lighting in the VN sleeper cabs It is situated on the left hand side of the dash to allow access to the switch without entering the sleeper section of the cab Press the bottom of the switch to turn the light ON press the top of the switch to turn the light OFF The switch works together with the switc...

Page 100: ...al This PTO should NOT be in use while driving The engine mounted PTO is direct mounted to the engine and is engaged with a bypass valve operated by the switch This PTO can be in use while driving CAUTION It is important to only engage the switch when the PTO is required Leaving the PTO pump engaged when not needed can lead to poor performance and pump damage Transmission Mounted PTO The transmiss...

Page 101: ... low idle and the vehicle should be stopped or running at very low speed before engaging power take off Engage the PTO by depressing the locking tab and at the same time depressing the main part of the switch The PTO is now in operation and hydraulic flow can be regulated by the engine speed ...

Page 102: ...C switch in the ON position 2 Depending on configuration the engine speed may automatically be selected when the PTO dash switch is activated Volvo engines only 3 If NOT then Volvo engines Press the RESUME button to achieve the preset PTO engine speed Alternatively the accelerator pedal can be used to achieve the desired engine speed and press SET or SET to hold that speed Cummins engines Press ei...

Page 103: ... is not intended to replace the service brake system on your vehicle nor intended to bring your vehicle to a stop A vehicle speed retarding device is only intended to retard the speed of your vehicle under certain conditions Using the retarding device as a brake could result in loss of vehicle control and personal injury or death Note It is normal for a slight delay to occur in the application of ...

Page 104: ...a six position control located on the steering column just forward of the wiper stalk T5012243 O Off A Engine Brake Cruise Control In this position when Cruise Control is enabled and vehicle speed exceeds the set cruise speed the I VEB will engage with infinite control within the limits of the engine brake to maintain that speed 1 40 Engine Braking 2 70 Engine Braking 3 100 Engine Braking B I Shif...

Page 105: ...96 INSTRUMENTS AND CONTROLS Cummins ISX Intebrake Standard Two dash switches control the 3 level engine brake the left dash switch controls ON OFF the right dash switch controls LOW MED HIGH W3005433 ...

Page 106: ...INSTRUMENTS AND CONTROLS 97 Optional A 6 level retarder stalk switch mounted to the right of the steering column An ON OFF switch at the end of the stalk lever enables disables the engine brake W3005373 ...

Page 107: ...le starts the climate unit will recalibrate the door positions which may take several seconds before the airflow returns to the selected distribution mode AIR CONDITIONING ELECTRONIC CLIMATE CONTROL ECC W8003062 1 AC OFF button turns the air conditioning OFF The arrow in the illustration shows the LED light which is AMBER or RED indicating the AC compressor is OFF The ECC will still try to maintai...

Page 108: ...re control is set to any temperature between 18 C and 27 C 64 F and 80 F the ECC automatically adjusts itself close to the selected temperature similar to a thermostat Fan Speed The fan speeds are 1 through 4 The fan will not operate when 0 is selected but air will flow when set to fresh air mode due to ram air effect when the truck is moving The ECC automatically circulates air at fan speed 4 whe...

Page 109: ...right Use these instructions to keep the windshield clear at all times Maximum heat output for fast defrosting can only happen after the engine has reached operating temperature While driving in extreme cold adding heat to the windshield may change drifting snow to ice in this case setting the air distribution to floor and or panel only may allow the drifting snow to be brushed off by the windshie...

Page 110: ...place warm objects like coffee makers or refrigerators close to the sensor Always allow the dashboard vents see arrows in illustration to remain open Irrespective of how the air distribution is set a small amount of air will always come from the dashboard vents to ensure the temperature in the cab is correct Note Floor Mode Unheated air is leaked to the panel vent to balance the heat rising from t...

Page 111: ...turns the air conditioning ON 2 Temperature Control Knob 3 Fan Speed Knob 4 Recirculation Button 5 Air Distribution Knob Note The LED light is green when the AC button is depressed When the AC ON button is NOT depressed and the compressor or AC is heard this is not a fault in the system The AC will operate in defrost mode whether the AC ON button is depressed or not ...

Page 112: ...t The visibility is reduced which could lead to an accident causing severe personal injury or death 1 Turn knob to defrost 2 Rotate the temperature knob to add heat as necessary 3 Set the fan to maximum the extreme right Use these instructions to keep the windshield clear at all times Maximum heat output for fast defrosting can only happen after the engine has reached operating temperature While d...

Page 113: ...ution is set a small amount of air will always come from the dashboard vents to ensure the temperature in the cab is correct Note Floor Mode Unheated air is leaked to the panel vent to balance the heat rising from the floor DANGER Diesel engine exhaust and some of its content are known to the state of California to cause cancer birth defects or other reproductive harm ...

Page 114: ... ice leaves and other obstructions at all times DO NOT park the vehicle and let the engine run or idle for more than 10 minutes with the ventilation system control switch in the OFF position Even with the ventilation system ON running the engine while parked or stopped for long periods of time is not recommended Entry of carbon monoxide into the cab is possible with a poorly repaired damaged or co...

Page 115: ...as long as the engine is running For the air conditioning to operate the engine must be running the air conditioning button must be pressed in and the fan control must be set at least for speed 1 on the main control panel Air is taken from the sleeper area through a filter in the lower bunk support wall and heated or cooled in the underbunk unit Outlet air can be directed with the vents in the sid...

Page 116: ...the light control panel The rotary knob controls the parking lights headlights and the optional fog and driving lights The panel also has a dimmer control switch and hazard switch W3005377 1 Off 2 Parking Lights 3 Headlights 4 Fog and Driving Lights Optional 5 Hazard Lights 6 Dimmer Control ...

Page 117: ...iving lights are used with the high beam headlights Switching from low to high beam will automatically switch from fog lights to driving lights Driving and fog lights should be used when driving conditions require additional lighting The driving or fog lights should NOT be used in traffic where they might distract other drivers thereby creating a safety hazard W3005410 VNM Fog and Driving Lights ...

Page 118: ...INSTRUMENTS AND CONTROLS 109 W3005274 VNL Fog and Driving Lights ...

Page 119: ...r using a control switch on the dash Also radio controls are available Note If an error occurs while using the Sleeper Control Panel restart the unit to verify if the error clears out If the error continues to appear on the unit s display screen bring in the vehicle for servicing CAUTION To avoid component damage do not use alcohol based cleaners on the Sleeper Control Panel display screen CAUTION...

Page 120: ...river and passenger if any in both compartments The sleeper control module is used to operate the following Auxiliary Heating Venting and Air Conditioning Alarm Clock Timer Interior Sleeper Lights Circuit Protection fuses Low Voltage Disconnect LVD Alert and Override Control Parking Heater Optional Parking Heater Shutdown user selectable with LVD option only Lighting Timer Panic Horn Switch Radio ...

Page 121: ... adjust settings in the display screen and activate the clock s snooze option 6 Fan Speed Control and Battery Protection Override Switch This can be controlled from the sleeper control module or from the dash rocker switch 7 Temperature Control Knob Controls temperature for the Parking Heater and the Auxiliary Heating Venting and Air Conditioning A HVAC 8 Speaker Sounds when the alarm or timer goe...

Page 122: ...age conditions 12 Overhead Lamp Switch This can be controlled from the sleeper control module or from the dash rocker switch 13 Mode Switch Changes mode of radio 14 Radio Reverse Scan Search Next Track 15 Set button 16 Increment Decrement Knob Use this knob to adjust the Volume level ...

Page 123: ...isplay Screen Displays selected information 4 Menu Snooze Button This button allows you to adjust settings in the display screen and activate the clock s snooze option 5 On Off 6 Set button 7 Temperature Control Knob Controls temperature for the Parking Heater and the Auxiliary Heating Venting and Air Conditioning A HVAC 8 Fan Speed 9 LED Only used for low voltage conditions 10 Panic button 11 Fus...

Page 124: ...k until the user sets the clock Note The clock Will need to be set every time the battery disconnect switch is used Note Only 12 hr format shows the AM PM icon Note User settings will be stored in memory Sleeper Control functions will not be activated when the disconnect switch is turned back on The user will need to turn the functions back on manually Note The vehicle is equipped with a battery p...

Page 125: ...y goes back to the clock Note After 7 seconds of inactivity the display returns to clock Press the MENU button to restart Turning Alarm On Off To turn the alarm On Off perform the following 1 Press the MENU button twice 2 Press ON OFF 3 Press the SET button to confirm settings This process toggles the Alarm between the On Off position and returns to the clock display The Alarm icon is toggled on o...

Page 126: ...Heater On Off To turn the heater On Off perform the following 1 Press the MENU button three times The Heat icon blinks The heat control value displays either as OFF Auto or Cycle depending on the previous setting 2 Press ON OFF button to toggle between the On Off position 3 After selecting the desired setting press the SET button to confirm settings The Parking Heater is turned On Off The Sleeper ...

Page 127: ...yed 3 Use or to chose Auto 4 Press the SET button ON OFF is displayed 5 Press the SET button time is displayed Hour is flashing 6 Use the or knob to set Hour 7 Press the SET button Minutes is flashing 8 Use the or knob to set Minutes 9 Press the SET button to confirm settings Once the Auto setting is confirmed for the parking heater the Sleeper Control Panel display goes back to the clock The HEAT...

Page 128: ...ettings Once the Cycle setting is confirmed for the parking heater the Sleeper Control Panel display goes back to the clock The HEAT icon is also displayed The LVD Icon is also turned ON OFF depending on the LVD control of the Parking Heater setting explained below in this section Note After 7 seconds of inactivity the display returns to clock Press the MENU button to restart Turning Sleeper Contr...

Page 129: ... for the Sleeper Control Panel perform the following 1 Press the MENU button five times 2 Press the ON OFF button 3 Press the SET button to confirm settings The LVD audible alarm toggles between On Off and the display goes back to the clock Setting the LVD Control of the Parking Heater To set whether the LVD will turn off the parking heater perform the following 1 Press the MENU button five times ...

Page 130: ...f accordingly Note After 7 seconds of inactivity the display returns to clock Press the MENU button to restart Setting the Lamp Timer To set the Lamp Timer perform the following 1 Press the MENU button six times The Lamp Icon flashes 2 Press the SET button 3 To set the timer minutes use the or knob 4 Press the SET button 5 To set the timer seconds use the or knob 6 Press the SET button to confirm ...

Page 131: ...art of the dash To open press the top part of the lid in and the lid will fold out To close press the lid in until the latch closes There are also two dash mounted cup holders convenient to the driver and passenger Trash bin Removable Located below the 12 V power outlet W8003490 1 Driver Cup Holder 2 Trash Bin 3 Passenger Cup Holder ...

Page 132: ...NSTRUMENTS AND CONTROLS 123 Sleeper cup holder Located on the left lower tower cabinet for the bottom bunk There is another cup holder located on the left upper tower cabinet for the upper bunk W8003181 ...

Page 133: ...rtains are not in use they are stored out of the way and held in place with velcro straps W8028428 1 Windshield Curtains 2 Sleeper Curtain 3 Sleeper Window Cover 4 Sky Light Cover Covers for the VN 670 are to be stored in a rolled up position in the opening behind the cabinet The covers for the VN 780 side windows are stored behind the backrest cushions All covers are put on with snap buttons that...

Page 134: ...rd equipment is a normal ignition switch Note The vehicle is delivered with 2 identical keys If more keys are needed order them through your authorized Volvo Truck dealer The ignition positions are A Radio Accessories B Off C Drive D Start The key can only be removed when in the B or Off position For full starting instructions see STARTING THE ENGINE page 298 W3028429 ...

Page 135: ...s every 10 seconds To shorten the interval time move the lever to normal wipe position and then to the interval position again when the next wiper pass is desired This way the interval can be programmed between 1 to 10 seconds between each pass To operate the windshield washer pull the lever toward the steering wheel If washer fluid needs to be added use a commercially reputable washer fluid that ...

Page 136: ... wheel adjusted to its uppermost position exiting cab position Make all adjustments before starting the vehicle to prevent loss of vehicle control which can cause personal injury or death The adjustment device is operated by a pedal on the left side of the floor To make adjustments press the pedal down and move the steering column to the desired position then release the pedal W8003840 ...

Page 137: ...e from their current state If OFF they change to ON and if ON they change to OFF When pressed for more than 3 seconds the lights revert automatically to the initial state W3005294 Right Hand Controls Radio controls Press up or down to change the radio volume Press the switch left or right to change radio stations The radio will seek the next station with a strong signal W3005304 ...

Page 138: ...HES Horn Switches Electric and air horns are standard equipment They are both operated from the steering wheel or center pad The airbag can be pressed down anywhere around the edge to engage the air horn W6001503 1 Air Horn 2 Electric Horn city horn ...

Page 139: ... the switch in the fixture This is a three way switch pressing the lamp turns the light ON OFF or the light comes on with the door being opened When the switch is in the middle position the light does not turn on even when the door is opened WARNING Using bulbs or lamps other than those specified may result in failures that could overheat and lead to a fire or a vehicle accident caused by improper...

Page 140: ...e Spot Lamp Note To prevent short service lift DO NOT touch the glass surface of the replacement bulb WARNING The lamp assemblies may get warm to the touch DO NOT cover the lamps with any object Most of the vehicle interior lights are activated by pressing on a push button on the lower end of the lamp There are two external switches for the interior lights one located on the dash panel to the imme...

Page 141: ...fic from the rear that the door is open It is also used during night driving to light up the floor area and steps without distracting the driver with a glaring light CAUTION DO NOT use sleeves of any kind over bulbs in the interior lamps The bulbs may over heat causing damage to the fixture including possible fire W8003521 ...

Page 142: ...INSTRUMENTS AND CONTROLS 133 The door latch has an internal switch that operates all door activated lights W8003522 ...

Page 143: ...vents on the outer parts of the dash can be used for defrosting the cab door windows When operating the air conditioning all air vents should be completely open and the air flow directed upward DANGER DO NOT breathe the engine exhaust gas It contains carbon monoxide which has no color or odor Carbon monoxide is a dangerous gas which can cause unconsciousness or death ...

Page 144: ...en toward the rear CAUTION The vent should not be used during rain while washing the vehicle or other circumstances where water may enter the cab while the vent is open To prevent leaks make sure the handle rollers are on the top center part of the cams Earlier production versions of the VN 780 are equipped with four hinged side windows in the sleeper area Later production versions have two hinged...

Page 145: ...rank mechanism in the fully open position The mechanism can be damaged if you try to open the window beyond the stop position CAUTION Make sure the windows are closed before washing the cab Water can enter the cab through the window opening CAUTION Do not open the cab sleeper windows when the vehicle is in motion Opening the windows while the vehicle is in motion will damage the sleeper windows ...

Page 146: ...rrent rating in excess of 10 amps or the amount labeled There are a number of 12 V outlets that can be accessed in the cab There is a power outlet on the sleeper control panel The outlet is covered by a cap that is pulled out for access W3005298 The outlet is made for 12 V accessory type plug ...

Page 147: ...ocations There is an optional power outlet in the driver and passenger side cabinets Accessories for this cabinet will have ON OFF switches of their own The cabinet 12 V outlets are made for 12 V accessory type plugs W3005508 VN 780 VN 730 ...

Page 148: ...INSTRUMENTS AND CONTROLS 139 W3005500 VN 780 VN 730 ...

Page 149: ...trical shock can occur which can result in personal injury or death This switch turns ON the optional power inverter located near the battery compartment The power inverter takes the DC voltage from the batteries and changes it to AC voltage which is then fed to the 120 V shore power electrical system within the cab area The power inverter option can be ordered only if the 120 V shore power electr...

Page 150: ...INSTRUMENTS AND CONTROLS 141 W3005980 This is a typical setup with a factory installed inverter 1 External Power Plug 2 Load Center 3 Inverter if equipped ...

Page 151: ...on wet ground avoid using an external power source to connect the cab power plug Water is a conductor of electricity In wet conditions electrical shock can occur which can result in personal injury or death The VN 730 780 670 and 630 are available with an optional 120 V AC service used for longer parking while still living in the vehicle The 120 V AC service is supplied from outside sources To hoo...

Page 152: ... breaker box located on the front wall in the driver side luggage compartment On the right is an ON OFF switch and on the left is the ground fault circuit interrupter The controls may also be reached from inside the cab through the hatch under the mattress or cushion ...

Page 153: ...144 INSTRUMENTS AND CONTROLS W3005967 ...

Page 154: ...s to the three outlets as a standard feature In the VN 670 and 630 models the outlet on the driver side lower bunk box is standard and the tower cabinet middle compartments 1 each have an optional outlet W3005340 1 120 Volt Outlet 2 External 120 Volt Receptacle 3 Circuit Breaker Box ...

Page 155: ...146 INSTRUMENTS AND CONTROLS W3005343 120 Volt System Wiring VN 670 VN 630 ...

Page 156: ...INSTRUMENTS AND CONTROLS 147 W3005342 120 Volt System Components VN 670 VN 630 1 120 Volt Outlet 2 External 120 Volt Receptacle 3 Circuit Breaker Box ...

Page 157: ...ment This socket should not be used as an auxiliary 12 V power supply because there are many aftermarket power plugs available with different dimensions Some of these may deform the lighter socket s tangs and cause it not to work properly If an auxiliary socket is needed the cigar lighter assembly may be replaced with the approved Volvo 12 V power socket CAUTION DO NOT connect a device with a curr...

Page 158: ...here there could be a buildup of dangerous levels of CO which may lead to unconsciousness and later death WARNING The parking heater is a very hot object DO NOT touch the heater when it is in operation or shortly thereafter Touching a heater may cause burns to exposed skin CAUTION The heater air inlet is located in the bunk wall in front of the heater DO NOT attempt to put small items or store fla...

Page 159: ...lable if the vehicle is equipped with a sink A fuel heated parking heater is available as an option It is located in the left hand luggage compartment The heater provides automatically regulated heat that is distributed through its own vents into the sleeper section of the cab W8002480 ...

Page 160: ...ackets for wideband reception They receive or send signals for radio CB and telephone Each antenna carries multiple wire windings that work together with mirror bracket devices to cover the needs of many uses If the antenna is damaged replace it only with a multiband type antenna A regular antenna does not have the wiring necessary to give good reception for all uses W3005287 ...

Page 161: ...onnection 4 CB Radio Antenna Cable Connection Communication signals that travel to and from the antennas go through the antenna multiplexer It is standard in the VN 670 and VN 780 and optional on other models Coaxial cables for the cellular phone CB radio and radio are included in the multiplexer system all using the same set of antennas ...

Page 162: ...MMUNICATION EQUIPMENT COMMUNICATION EQUIPMENT page 155 TELEVISION WARNING All items within the cab must be secured before the vehicle is set in motion This includes but is not limited to drinks clothes books televisions etc In the event of a sudden stop or collision loose items could fly around inside the cab This could cause personal injury The VN 780 VN 730 VN 670 and VN 630 are already equipped...

Page 163: ...the speaker there is a jack for headphones This is provided for silent viewing of the TV When the headset jack is plugged in the speaker is cut out Note The TV prep kit is optional TV Antenna CAUTION DO NOT pierce or drill through the headliner The TV antenna may be damaged The TV antenna for the VN 780 VN 730 and VN 830 is standard equipment ...

Page 164: ... is an optional platform provided for a CB radio on top of the dash The unit is held in place with a strap which can accommodate a variety of sizes W3006382 The CB radio can also be mounted in the overhead storage See STORAGE COMPARTMENTS STORAGE COMPARTMENTS page 156 ...

Page 165: ...where the data can be collected and compared over time STORAGE COMPARTMENTS DANGER Heavy objects must be stored only in the outside storage areas or secured on the floor Cabinets and storage compartments are designed for clothing and lighter personal effects only In the event of a collision heavy unsecured objects in overhead storage can come loose and cause severe personal injury or death to the ...

Page 166: ... and microwave oven from moving when the vehicle is driven the strap in the storage area should be tight around the unit Position the strap across the front corners of the unit Periodically check that the strap is tight and retighten as necessary W0002361 ...

Page 167: ...compartments mounted over the windshield five openings with nets or CB radio switch panel and three openings with nets The storage compartments have a maximum storage weight limit of approximately 1 1 kg 2 5 lb per opening or a total of 5 6 kg 12 5 lb evenly distributed W8003782 Five Openings with Nets ...

Page 168: ...INSTRUMENTS AND CONTROLS 159 W8003821 CB Radio Switch Panel and Three Openings with Nets ...

Page 169: ...gurations of forward overhead shelves at the front of the sleeper without cabinets or with cabinets The storage compartments have a maximum storage weight limit of approximately 3 6 kg 8 lb per section W8003794 Forward Overhead Shelf without Cabinets ...

Page 170: ...INSTRUMENTS AND CONTROLS 161 W8003793 Forward Overhead Shelf with Cabinets ...

Page 171: ... lb with TV 6 kg 13 lb without TV 5 Hang Rod Standard 9 kg 19 8 lb 6 Standard 18 kg 39 6 lb 7 3 kg 6 6 lb 8 3 kg 6 6 lb 9 4 kg 8 8 lb 10 15 kg 33 1 lb with TV 6 kg 13 lb without TV 11 4 kg 8 8 lb 12 5 kg 9 9 lb 13 6 kg 13 2 lb 14 6 kg 13 2 lb 15 45 kg 99 lb with refrigerator 6 5 kg 14 lb without refrigerator ...

Page 172: ...INSTRUMENTS AND CONTROLS 163 VN 780 Bunk Storage W8003157 1 Storage Bins 2 Storage Compartment 3 Storage Compartment 4 Exterior Side Storage Compartment ...

Page 173: ...g 99 lb equally distributed with 78 L refrigerator 2 6 kg 13 lb without refrigerator 45 kg 99 lb equally distributed with 78 L refrigerator 3 4 kg 8 8 lb 4 15 kg 33 1 lb 5 3 kg 6 6 lb 6 3 kg 6 6 lb 7 13 6 kg 30 lb 8 10 kg 22 lb on hanger rod 9 9 kg 19 8 lb Note Do not load the sink if equipped ...

Page 174: ...INSTRUMENTS AND CONTROLS 165 W8028486 Load Limits ...

Page 175: ... 5 kg 9 9 lb with 44 L refrigerator 2 4 kg 8 8 lb if shelf 5 kg 9 9 lb if refrigerator 3 15 kg 33 1 lb 4 3 kg 6 6 lb 5 13 6 kg 30 lb 6 10 kg 22 lb on hanger rod W8028487 Load Limits 1 15 kg 33 lb with 44 L refrigerator 2 10 kg 22 lb ...

Page 176: ...INSTRUMENTS AND CONTROLS 167 VNL 730 Bunk Storage W8028488 Load Limits 1 Storage Compartment 2 Storage Compartment 3 Exterior Side Storage Compartment ...

Page 177: ...168 INSTRUMENTS AND CONTROLS VN 670 630 430 W8028489 Load Limits 1 Lower Bunk Floor Panel 2 Release Handle 3 Restraint Cylinders 4 Outside Storage Compartments ...

Page 178: ...cess release the latch mechanism and lift by the edge of the bunk platform Gas springs aid in opening and closing the platform in some models The upper bunks for the VN 780 670 and 630 may also be hinged optional and can be raised out of the way The VN 670 and VN 630 use the safety bunk harness latch to hold up the bunk The VN 780 has latches on both sides of the wall that hold the bunk in positio...

Page 179: ...NTS AND CONTROLS and hold the bunk properly For more information on bunk safety restraints see Safety Restraint VN 430 VN 630 VN 670 page 238 W8028490 1 Cushions These can be moved and placed to the side 2 Cushions ...

Page 180: ...act with the floor bunk or step at all times when entering or exiting the upper bunk Failure to follow this procedure can lead to a fall and cause severe personal injury or death WARNING Support the bunk with one hand while releasing the latches Failure to support the bunk may lead to the bunk falling without control causing personal injury ...

Page 181: ...172 INSTRUMENTS AND CONTROLS W8028491 1 Upper Bunk 2 Upper Bunk in Lowered Position 3 Release Pull Strap 4 Upper Bunk in Raised Position ...

Page 182: ... feet and one hand in contact with the floor bunk or step at all times when entering or exiting the upper bunk Failure to follow this procedure can lead to a fall and cause severe personal injury or death W8028491 1 Upper Bunk 2 Upper Bunk in Lowered Position 3 Release Pull Strap 4 Upper Bunk in Raised Position ...

Page 183: ...OLS The VNL 730 can be equipped with a single 53 inch lower bunk or a 42 inch lower bunk and an upper bunk For information on bunk safety restraints see Safety Restraint VN 430 VN 630 VN 670 page 238 W8028524 53 Inch Lower Bunk ...

Page 184: ...inch bunk cushions cover the luggage compartment They can be moved for access to luggage from inside the cab W8028524 1 Cushions These can be moved for access to the luggage compartment 2 Cushions These can be moved and placed to the side ...

Page 185: ...n be raised out of the way The bunk is supported by a strut on each side in the raised and lowered positions Use the handle in the middle of the bunk to raise and lower it W8028525 1 Upper Bunk in Raised Position 2 Upper Bunk in Lowered Position 3 Support Strut ...

Page 186: ...77 VN 670 630 42 Inch Sleeper Bunk W8028526 VN 670 630 Lower Bunk WARNING Support the bunk with one hand while releasing the latch Failure to support the bunk may lead to the bunk falling without control causing personal injury ...

Page 187: ...178 INSTRUMENTS AND CONTROLS W8028527 VN 670 630 Lower and Upper Bunks ...

Page 188: ...NTS AND CONTROLS 179 VN 670 Optional Fold Down Step In the VN 670 sleeper there is an option on the passenger side which offers a fold down step See illustration W8028528 1 Fold Down Step 2 Cabinet Grab Handle ...

Page 189: ...180 INSTRUMENTS AND CONTROLS VN 670 W8028529 Moveable Cushions in Lower Bunk ...

Page 190: ...INSTRUMENTS AND CONTROLS 181 VN 430 Sleeper Bunk W8028530 1 Bunk 2 Bunk Restraints 3 Lower Bunk Restraint Attachment Buckles 4 Tenting Buckles ...

Page 191: ...upper bunk is provided by lowering foldable ladder and securing the ladder into the floor locator 6 and retainer bracket 2 in the upper bunk The ladder stored in its collapsed position behind the passenger side cabinet To release the ladder unsnap the lock straps Support the ladder so it does not fall out unaided To access the upper bunk start the climb by grabbing the grab handles with both hands...

Page 192: ...TRUMENTS AND CONTROLS 183 W8028531 1 Ladder in Down Position 2 Retainer 3 Grab Handle on Optional Fixed Bunk Grab Handle is Not Available 4 Ladder Stored 5 Cabinet Grab Handle 6 Ladder Security Positioning ...

Page 193: ...the cushions from the bunk place them to the sides Line up the latch pegs with the holes in the back wall Push the table firmly into the holes Make sure the latches are caught properly by pulling out on the table When the table is in place put the cushions in place to form a seat and backrest To lower the table remove the cushions and pull the handle underneath the tabletop to release the latches ...

Page 194: ...INSTRUMENTS AND CONTROLS 185 W8003158 ...

Page 195: ...he left side in the cabinet behind the driver The sink is mounted in the drawer space To pull out grasp the drawer lip and release the latch Pull out until the faucet can be raised without hitting the cabinet CAUTION Never run the pump without water in the freshwater tank The pump may be damaged if run dry W8028573 1 Increase Flow 2 Decrease Flow ...

Page 196: ...r can flood the cab floor In the bottom of the sink there is a spring loaded drain plug that is sealed by pressing down and twisting clockwise To release for letting water drain off turn counterclockwise and the spring will lift the plug and open the drain Fresh Water Tank Water is drawn from the fresh water tank 1 located beside the waste water tank 2 in the left hand side luggage compartment Ref...

Page 197: ... prior to filling the fresh water tank that it is potable to avoid contamination of the tank In the event that non potable or contaminated water enters the fresh water tank it should be drained and the tank should be cleaned out with a good commercial cleaner disinfectant The tank should also be tested for purity prior to being used for drinking It may be necessary to replace the tank if it cannot...

Page 198: ...e due to water forming ice To fill the fresh water tank unscrew the fill hose from the elbow fitting and remove the fill cap 5 from the tank The fill hose is connected to a hose with a garden hose type fitting Before turning the water on turn the valve handle 6 to close the valve see lower illustration When the end of the fill hose is inserted in the water reservoir open the valve slowly to fill T...

Page 199: ...ore than finger tight Make sure that the valve handle is fully open 1 to allow venting If the valve is left in any of the closed positions 2 the pumped out water may generate an under pressure in the tank interfering with the pump operation Note The valve positions are shown as viewed from inside the cab W8028578 ...

Page 200: ... floor with a strap that can be easily opened for tank removal Before removing the waste water tank loosen the strap around the tank and unscrew the drain hose from the inlet cap Carry the tank to an approved dump station and empty by removing the inlet cap and tilting the tank up to let the waste water drain Flush the tank with fresh water Replace the inlet cap strap the tank into the cab and att...

Page 201: ...tarting on the next page are suggested guidelines to be used in performing truck tractor and trailer pre trip inspections Depending on the application of the vehicle being used these guidelines should be modified to include other necessary inspection points For example steps and grab handles should be checked daily on refuse trucks because the operator is getting in and out of the cab more frequen...

Page 202: ... switches turn on off the cluster updates the DID to show switch option being tested and it s status Note The Hazard and High Low Switches are momentary switches and return to the OFF position when released during testing 1 The initial Pre Trip screen displays Using the stalk controls select Switch Status W3035544 2 After the diagnostic is completed the following screen displays detailing the stat...

Page 203: ...he operator to start the test exit the vehicle and do a visual check that all exterior lighting is functioning properly The following exterior lights are cycled through the check Parking Hazard Turn signals left and right High Low beam headlights Brake Fog Driving Optional 1 From the Pre Trip Assistant main screen select Exterior Light Inspection W3035554 ...

Page 204: ...e Test Started screen displays You can stop the test by pressing ESC on the stalk or by starting the ignition W3035557 Once the test is started all exterior lights flash on and off so that you can perform a visual check ...

Page 205: ...y the amount of pressure drop in the brake system Before starting the test through the DID complete the following Start the engine and check that the brake pressure gauges are greater than 136 Nm 100 psi Turn engine off Release all brakes and allow the system to settle air gauge needle stops moving 1 When running the brake pressure test the following screen displays Press and hold the brake pedal ...

Page 206: ...ays Press Enter to begin the test W3035566 Press and hold the brake pedal for 60 seconds If the brake pedal is not pressed and held for 60 seconds the following warning screen displays W3035571 3 Once the brake pressure test is completed the pressure leak test results are displayed ...

Page 207: ...198 OPERATION W3035574 ...

Page 208: ... W0001230 VN Pre Trip Inspection Quick List Inspect the vehicle in a circular manner Approaching the Vehicle Check under the vehicle for oil fuel coolant leaks or other signs of damage Check body surfaces for signs of breaks or damage Preparation Open drain cocks on air tanks to let the tanks drain Chock wheels on vehicle and if hooked up trailer Close air tank drain cocks Start the engine and let...

Page 209: ...dition of spring spring hangers shackles U bolts no cracks breaks or shifting Check shock absorber condition Left Front Brake Condition of brake drum With brakes released look for a noticeable gap between lining and drum This check cannot be made if dust covers are in place Condition of brake air hose Check brake chamber mounting bolts and bracket Check slack adjuster and chamber pushrod travel fo...

Page 210: ... arms for proper spring tension Check wiper blades for any damage dead rubber and attachment to arm Lights and Reflectors Lower cab and inspect parking clearance and identification lights on cab They should be clean operating and of the proper color Reflectors clean and proper color Turn on headlights High and low beams should be operating and lenses clean If equipped check daytime running lights ...

Page 211: ...covers are in place Condition of brake air hose check for any chafing Check brake chamber mounting bolts and bracket Check slack adjuster and chamber pushrod travel With brakes applied or released look for conspicuously different positions of the slack adjusters for proper brake adjustment Condition of Front Axle and Steering System Right Side No loose worn bent damaged or missing parts Step 4 Rig...

Page 212: ...between the wheels Check that both tires are of same type for example not mixed radial and bias type and that their circumferences are matched Check wheel bearing and hub no obvious leaking on outside or inside wheel Suspension Check condition of springs leaf spring hangers shackles and U bolts Axle alignment Brakes Condition of brake drums With brakes released look for a noticeable gap between li...

Page 213: ...isible From This Point Should be secure from dangling Both air lines and electric line should be free from damage oil and grease Step 8 Left Saddle Tank and Left Rear Vehicle Wheels Area Dual Wheels One or Two Axles Check condition of wheels and rims Especially look for cracks missing lockrings bent or broken spacers studs missing clamps or lug nuts Check condition of tires properly inflated no se...

Page 214: ...ring brakes Condition of Visible Components Transmission not leaking Drive shaft looks OK Exhaust system secure not leaking not touching wires fuel or air tubing Frame and cross members no bends cracks or breaks Air tubing and electrical wiring secured against snagging and chafing Left Fuel Tank s Securely mounted and not damaged or leaking Fuel lines secure and not leaking Check that shut off val...

Page 215: ...d check mirror heater Check condition of warning triangles fire extinguisher and flares Adjust the seat Check mirror adjustment Check safety belts for function and damage Apply service brakes After initial drop pressure should hold steady or increase slightly with engine at idle Check steering wheel for excessive free play Check for loose items in the cab Secure them if necessary Hooking Up To Tra...

Page 216: ...cidental disconnect Air and electrical lines properly secured against tangling snagging and chafing with sufficient slack for turns Step 10 Right Side of Trailer Area Landing Gear or Dolly Area Fully raised no missing or damaged parts Crank handle present and secured If power operated no air hydraulic leaks Spare Wheel s Carrier or rack not damaged Spare wheel securely mounted in rack Tire and whe...

Page 217: ...sion Condition of springs leaf or air spring hangers shackles and U bolts Axle alignment Condition of torque rod arms If equipped with sliding axles check position and alignment Look for damaged worn or missing parts all locks present fully in place and locked Flexible air tubing not cracked cut crimped or otherwise damaged Secured against tangling dragging and chafing Brakes Condition of brake dr...

Page 218: ...ckrings missing bent or broken spacers studs missing clamps or lug nuts Check condition of tires properly inflated no serious cuts bulges tread wear or any signs of misalignment valve stems not touching wheels rims or brake drums valve caps in place and no objects stuck between the wheels Check that both tires are of same type for example not mixed radial and bias type and that their circumference...

Page 219: ...a Fully raised no missing or damaged parts Crank handle present and secured If power operated no air hydraulic leaks Spare Wheel s Spare wheel securely mounted in rack with no damage to rack Tire and wheel condition adequate for a spare proper size properly inflated Lights and Reflectors Trailer side clearance lights clean operating and proper color Reflectors clean and proper color Frame and Body...

Page 220: ...ne oil Oil filters Fuel filters Coolant conditioner Note It is important that components be filled with lubricants meeting the specifications as given in the Maintenance and Lubrication Manual 21394653 Note When checking oil levels the vehicle must be parked on level ground and the units at normal operating temperature Components must be filled to the correct level DO NOT OVERFILL Note Oil and fil...

Page 221: ...pensions also retorque the equalizer nut Note On chassis equipped with AIRTEK front axle air suspensions check the torque of the front axle U bolts at 24 000 kilometers 15 000 miles At the First A Inspection Interval Check front and rear axle alignment and adjust if the alignment is out of specifications Check steering knuckle to axle beam clearance Although this quality built vehicle has been ins...

Page 222: ...ure that no one is in the way of the hood when opening or closing The hood could injure a person under the hood Opening the Hood The hood is locked down by two latches one on each side of the back end of the hood The hood release handle is at the bottom of the steering column Pull the lever as shown in the illustration to open the hood The hood is raised about two inches off its resting position a...

Page 223: ... Stand in front of the hood with feet in line with the vehicle Place feet well apart and grasp the recessed handle in the front part of the hood Transfer the body weight by leaning away from the hood Lift the hood until it is past the balance point Release the hood and let it complete the opening movement unaided W8003113 ...

Page 224: ...e Lift the hood from under the fender push the hood forward release the hood and let it complete the opening movement unaided W8003546 Two restraint cylinders will engage during the last part of the opening The cylinders will slow and dampen the hood down to its resting position ...

Page 225: ...nds along the front edge of the hood Bend the knees and let the leg muscles do the work when lifting Raise the hood up to the halfway point Carefully guide the hood down with enough speed that the hood latches lock the hood in place when it comes to its normal resting position W8003543 ...

Page 226: ...7 Hood Latch Optional VNM 200 Day Cab Short Fairing The VNM Day cab hood is opened by unlocking and releasing both sides of the latch located underneath the left and right hand side panels See illustration W8003446 ...

Page 227: ...ely closed and the handles are in the locked position to prevent injury from slip and fall The chassis fairing on the VN vehicle folds up and down for battery and air tank access CAUTION DO NOT open fairing while the cab door is open This can result in paint damage on the fairing To open fairing Rotate both handles to unlocked position and pull fairing open ...

Page 228: ...OPERATION 219 W5001359 W5001358 1 Unlocked Position 2 Locked Position ...

Page 229: ...ip and fall To close and lock the fairings Use your fingers to pull the handles to the unlocked position 1 as indicated in the illustration Push with your palms against the fairings 2 Once the fairing is closed make sure both handles are returned to the locked position Note Slot 4 must be completely engaged into bushing 3 before fairing is closed and can be locked W8003105 ...

Page 230: ...OPERATION 221 Securing the Fairing Step Make sure the handle is rotated to the locked position Pull on the fairing step to ensure the fairing step is locked into position See illustration W8003196 ...

Page 231: ...erhead storage shelves To gain access to the luggage compartments there is a pull ring connected to the lock located at the lower rear corner of the cab door opening on each side not shown Pull ring to unlock the door The lock has a safety latch that will hold the door in place even if the door is not fully locked To open door hold pull ring out while pulling the door out W8003124 ...

Page 232: ...mounted on each door The door will swing up by itself when pulled out a short distance and then released Manually switch the luggage lamp ON Switch lamp OFF before closing door W8003123 Safety equipment and tow hooks are stored in the luggage compartments If equipped the sleeper heater and air conditioning unit are located in the passenger side luggage compartment ...

Page 233: ...ident The cab doors can be unlocked and locked with the same key used for the ignition lock There is also a keyless remote entry available Keys can be made to fit only one vehicle or all the vehicles in a fleet of Volvo vehicles The key fits in the door lock either way Insert the key and turn it 1 4 turn counterclockwise to unlock or clockwise to lock the door W3028591 1 Press once to unlock drive...

Page 234: ... time With electrical locks both doors will be locked and unlocked by operating either the key or the inner door lock handle on either side Note No door can be locked while it is still open The door must be closed for the lock to work With manual locks to lock either door from inside the cab push the door lock handle forward The handle will stay in place indicating the door is locked It can be unl...

Page 235: ...e doors using the key insert the key in either door look Turn the key to the unlock position to unlock that door To unlock both doors turn the key to the unlock position turn the key to the lock position and turn the key to the unlock position W8028592 Unlocking Electronic Locks The door has a position lock that enables the door to remain open in two different positions An indented bar is holding ...

Page 236: ...To close the door from the outside place the hand flat against the door lock area and push the door shut CAUTION DO NOT shut the door by pushing on the door panel Hard pushing may distort the metal in the door panel W8003114 ...

Page 237: ...ontrol There is no alarm in this unit The central locking unit provides a means for the driver to electronically control the vehicle s door locks for increased personal safety and driver comfort Unlock Doors Using Remote Control To unlock the driver door press the UNLOCK button The side indicators will flash To unlock the passenger door press the UNLOCK button again The side indicators will flash ...

Page 238: ...The heating remains on until the engine is switched off Heater will run at 100 capacity for the first 30 minutes after which it reduces to 75 capacity W8003087 Power Rear View Mirrors Optional 1 Choose the mirror which is to be adjusted by pressing buttons 3 L for left mirror and R for right mirror The light in the button comes on 2 Adjust the mirror using lever 3 The light in the button goes OFF ...

Page 239: ...ow Depress the up position 1 on the button until the window is completely closed SAFETY BELTS General DANGER Safety belts must be properly worn at all times by the driver and all passengers while the vehicle is in motion even if the vehicle is equipped with a Supplemental Restraint System SRS or air bag Failure to do so can result in serious personal injury or death in the event of a collision DAN...

Page 240: ...OPERATION 231 Safety belt assemblies installed in this vehicle meet FMVSS 209 Type 1 and Type 2 requirements They are recommended for all persons weighing over 25 kg 50 lb T8009149 ...

Page 241: ...elt move the seat forward or backward and adjust the seat height as necessary Sit erect and adjust the seat cushion and seat back for a comfortable driving position In the event of a collision a correct driving position maximizes the effectiveness of the safety belt There are both Federal and State laws governing the use of safety belts As laws differ from state to state make yourself familiar wit...

Page 242: ...p part of the belt until the lower part or the part that crosses the lap is adjusted to fit snug Release the top part and let the retractor pull the belt in W8001835 The lap portion of the safety belt should be worn low across the pelvic region hip bone and adjusted snugly Never adjust the lap belt across the abdomen A push button on the buckle is used to release the safety belt latch by pushing i...

Page 243: ...adjusting the comfort clip the following procedure must be followed for proper adjustment 1 Pull out only enough webbing to allow slight pressure to the shoulder and chest Allow no more than a 25 mm 1 inch slack when measured between the chest and the belt 2 To activate the clip mechanism feature lift the lever up to clamp the webbing in place Note When the safety belt is not in use the clip shoul...

Page 244: ... the clip so that there is a maximum of 25 mm 1 inch of slack between the belt and chest about two fingers width If a larger slack is allowed the effectiveness of the safety belt is decreased in the event of a collision W8001837 ...

Page 245: ...hicle DANGER Anytime the vehicle is in motion a passenger using the sleeper bunk should be strapped in using the safety restraint The top bunk should always be used with the harness in place whether the vehicle is in motion or not Falling from the upper bunk can result in severe personal injury or death The restraint netting can be used for securing loose articles Any loose articles that can shift...

Page 246: ...y come apart reconnect and test again If the connection cannot be made replace the belt before using the bunk for sleeping during driving To loosen the restraint press the red release button on the latch Restraints should be properly stored when not used Having the restraint laying loose in the cab can be a source for unintentional snagging W8002475 1 Release Button ...

Page 247: ...s in one end and buckles in the other so it can only be installed one way Connect the restraint to the back wall and the buckles on the floor Connect the side tethers and adjust the straps to form a tent over the bunk VN 670 upper bunk does not have the tenting feature W8003206 ...

Page 248: ...OPERATION 239 W8003169 Upper Bunk W8003170 Lower Bunk ...

Page 249: ...are located on the back wall Connect the lower part of the restraint to the lower buckles Connect the side tethers and adjust the straps to form a tent over the bunk Note The restraints for top and bottom bunks are different Each belt can only be installed to the correct bunk W8003822 53 Inch Lower Bunk ...

Page 250: ...OPERATION 241 W8028593 42 Inch Lower Bunk ...

Page 251: ...242 OPERATION W8028594 Upper Bunk ...

Page 252: ...s are located in the storage units Connect the lower part of the restraint to the lower buckles Connect the side tethers and adjust the straps to form a tent over the bunk Note The restraints for top and bottom bunks are different Each belt can only be installed to the correct bunk W8003217 Lower Bunk ...

Page 253: ...use at the time of the accident Failure to replace the safety belt system may result in serious injury or death DANGER A damaged safety belt whether visibly damaged or not could result in serious personal injury or death in the event of an accident The safety belt systems should be replaced at least every five years DANGER DO NOT bleach or re dye the color webbing because it may cause a severe los...

Page 254: ...ny doubt about the restraint system s effectiveness replace the entire safety belt assembly The following maintenance guidelines detail how to inspect safety belts and tethers for cuts fraying extreme or unusual wear of the webbing etc and damage to the buckle retractor hardware or other factors which indicate that safety belt system replacement is necessary Check the web wear at the buckle latch ...

Page 255: ...relative movement between the seat and the cab This constant movement forms an area where wear will often occur The webbing must be closely examined to determine if there are any cuts fraying or extreme wear in the webbing Cuts fraying or excessive wear would indicate the need for replacement of the safety belt system W8002478 ...

Page 256: ...OPERATION 247 Check the buckle by inserting the latch and verifying proper operation Determine if the latch plate is worn or deformed Check the buckle and latch casing for cracks or breakage W8001404 ...

Page 257: ... abused even unintentionally Check the retractor web storage device operation to ensure that it is not locked and that it spools out and retracts the webbing properly W8002481 If tethers are being used to anchor the safety belts to the floor make sure that they are properly attached to the seat Tethers must also be inspected for web wear and proper tightness of mounting hardware ...

Page 258: ...OPERATION 249 W8001387 ...

Page 259: ...ificant discolorations due to ultraviolet ray exposure dusty dirty conditions abrasion to the safety belt webbing or damage to the buckle latch plate retractor hardware or any other obvious problem should be replaced immediately regardless of the mileage Once replacement of the safety belt has been determined necessary be certain that it is replaced only with a Volvo original replacement safety be...

Page 260: ...ing position DANGER All adjustments are to be made while the operator is seated and the vehicle is stationary DO NOT adjust the seat position while driving the vehicle Failure to follow this warning can result in loss of vehicle control which can result in serious personal injury or death in the event of a vehicle accident Driver Seats Passenger Seats National Standard Seat National Comfort Seat B...

Page 261: ...nlock the seat Move seat fore or aft to a new position 4 Ride Height Adjustment Push the upper part of the switch up to increase ride height Push the lower part of the switch to deflate the airbag and lower the ride height 5 Lumbar Support Adjustment Push the upper part of the switch to inflate the support for a firmer support Push the lower part of the switch to deflate the support 6 Cushion Rear...

Page 262: ...with a BackCycler feature Some National Comfort seats have a swivel mount Seat Adjustments W8002744 National Comfort Seat 1 Seat Adjustment Fore and Aft 2 Isolator Lock 3 Cushion Tilt 4 Ride Height Adjustment 5 Lumbar Support Adjustment 6 Recliner Tilt 7 Armrest Angle Adjustment ...

Page 263: ...m Comfort seats have a swivel mount W8002744 National Comfort Seat 1 Seat Adjustment Fore and Aft 2 Isolator Lock 3 Dampening Adjustment 4 Cushion Tilt 5 Ride Height Adjustment 6 Lumbar Support Adjustment 7 Recliner Tilt 8 Armrest Angle Adjustment ...

Page 264: ...ASSENGER SEATS National Bench Seat The bench passenger seat has the option for a two man storage seat The base of the seat is a storage box that is accessed by lifting the seat cushion up W8003482 National Bench Seat ...

Page 265: ...senger seat has an optional accessible or non accessible toolbox in the base of the seat If the toolbox is an option the storage box is accessed by lifting the seat cushion up Note There is a release latch behind the seat W8003146 National Toolbox Seat ...

Page 266: ... 1 Seat Cushion Release Lever The toolbox passenger seat has an optional accessible or non accessible toolbox in the base of the seat If the toolbox is an option the storage box is accessed by lifting the seat cushion up Note There is a release latch behind the seat ...

Page 267: ...out the benefit of proper seat mounting and safety belt can in the event of a loss of control of the vehicle cause serious personal injury or death In vehicles with no passenger seat installed DO NOT let a passenger ride on temporary seating This is against the law and can be very dangerous ...

Page 268: ...ns see the transmission manufacturer s operator s manual Always start moving the load in a gear low enough so that the engine can be accelerated to the governed speed Then shift to the next gear as the engine decelerates For loaded vehicles do not skip a gear or lug the engine while getting up to cruising speed For empty or light loads it is permissible to skip gears When operating on a level high...

Page 269: ... aftertreatment system Take the vehicle to an authorized Volvo Truck dealer immediately IMMOBILIZER FEATURE Volvo Engines Only The Immobilizer Feature is used to prevent the engine from starting If your vehicle was not ordered with this feature it may be available from your dealer as an option using VCADS Pro To secure the vehicle the driver needs to enter the correct 3 digit code PIN code into th...

Page 270: ...e vehicle has not been placed in the Immobilizer Mode during the previous key off the driver will be able to start the vehicle as normal After the password is entered at shutdown Security Mode Active is displayed W3006349 ...

Page 271: ...ides a mechanical safety to the existing Power Take Off PTO functionality Parameters are set in VCADS If the vehicle exceeds the maximum vehicle speed for the corresponding PTO mode a message appears on the DID screen as shown W3006376 WARNING Do NOT exceed PTO maximum vehicle speed or the PTO may be damaged ...

Page 272: ...y winter road Build Specification and Equipment Whenever a vehicle is used for transportation its build specification equipment and gross vehicle weight have a decisive effect on both fuel consumption and performance The factors which have the greatest influence on fuel consumption are primarily driveline combination height of trailer or superstructure use of air fairings tire type number of wheel...

Page 273: ...consumption The overall economy is also affected as tire wear increases considerably Gross Vehicle Weight The gross vehicle weight of a vehicle combination has a large impact on the rolling resistance Accessories As a rule accessories such as roof rack advertising signs bug screens exposed air horns etc have a negative effect on fuel consumption Service and Maintenance A modern heavy duty vehicle ...

Page 274: ...ler If they are correct there will be less rolling resistance and therefore lower fuel consumption A good sign of an axle or wheel out of alignment is uneven tire wear Check the tires often Engine Faulty or incorrectly adjusted engine components increase fuel consumption The list below gives some typical components that can influence fuel consumption Blocked on the outside charge air cooler radiat...

Page 275: ... axle or wheel out of alignment is uneven tire wear Check the tires often Air Temperature Low ambient temperature contributes to increased fuel consumption Rain Snow and Road Surface A wet road surface increases rolling resistance and thereby fuel consumption Slush will increase consumption even more In certain cases the surface structure of the road can also have a negative effect on fuel consump...

Page 276: ...ine oil with the correct viscosity For the sake of the overall fuel economy it is also important to have the right viscosity of transmission and rear axle oils A good sign of an axle or wheel out of alignment is uneven tire wear Check the tires often Avoid High Engine Speeds High engine speeds mean high fuel consumption Jerky driving also increases fuel consumption when the vehicle is constantly a...

Page 277: ...e the drain cocks close properly after draining During draining the tanks should be checked for condensation fluid even if an automatic drain valve is installed WARNING When draining the air tanks do not look into the area of the draining air Dirt or sludge particles may be in the air stream and could cause eye injury W8003393 Trucks with Wabco air dryers Periodically drain the purge tank to check...

Page 278: ...eels Failure to do so can result in unexpected vehicle movement and can cause serious personal injury or death There are many methods which may be used to charge the air system of another vehicle Vehicles equipped with the standard two valve system trailer supply and parking brake must use the following procedure when using the emergency trailer air line as an auxiliary air source other than to ch...

Page 279: ...wn the switch more than a half second to ramp up vehicle speed The vehicle speed will increase as long as the SET switch is pressed speed will not increase above the maximum programmed speed Release the switch when the desired speed has been reached The new set speed will be the vehicle speed when the switch is released 4 To decrease speed press the SET switch A momentary press of the switch half ...

Page 280: ...l remain engaged if the clutch pedal is depressed for short durations to allow shifting while in cruise control However if the clutch pedal is depressed for an extended period typically greater than 5 seconds cruise control will be disengaged Resuming Vehicle Speed The previously selected cruise speed is retained in the memory When the cruise control switch is pushed to the RESUME position the veh...

Page 281: ...SUME Volvo Engine Brake I VEB The Volvo Engine Brake I VEB is standard on the Volvo 16F engine and optional on the 13F engine It has a higher braking effect than the variable geometry turbo brake When the engine brake is in the A position and cruise control is engaged the engine brake automatically engages if vehicle speed exceeds the set cruise control speed The I VEB will engage with infinite co...

Page 282: ...se replacement parts anywhere in the brake system unless it conforms exactly to original specifications A nonconforming part in your vehicle s brake system could cause a malfunction leading to loss of control of the vehicle resulting in severe personal injury or death DANGER DO NOT ride the brakes going down steep hills The brakes could overheat and lose their effectiveness Always choose a low gea...

Page 283: ...ath DANGER The brake system is a critical vehicle safety system For your safety and for those around you follow the recommended preventive maintenance checks If any problems occur have them investigated immediately by an authorized service facility Failure to properly maintain the brake system can result in compromised brake efficiency and may lead to loss of control of the vehicle resulting in se...

Page 284: ...ss of the brakes and the brakes will likely soon be out of adjustment again General All Volvo vehicles are designed to meet or exceed all applicable federal brake standards and regulations They use a dual circuit compressed air system It consists of two independent brake systems that use a single set of brake controls Each circuit is supplied by its own compressed air tank Both air tanks receive c...

Page 285: ...vere personal injury or death Air pressures in the two circuits are monitored by two pressure gauges on the right side of the instrument cluster The primary rear brake circuit gauge is marked with an R within a symbol and the secondary front brake circuit gauge is marked with an F within a symbol The two pointers should register equal or nearly equal pressure By observing the gauge pointers the op...

Page 286: ...OPERATION 277 W3006936 W3006937 Gauge 1 and Gauge 2 Before operating the vehicle check the air gauges which indicate air pressure They should not register less than 420 kPa 65 psi ...

Page 287: ...other circuit becomes the emergency circuit for applying the brakes W5001486 1 Clutch Fluid Reservoir 2 Windshield Washer Fluid Fill 3 Brake Valve DANGER The Master Warning Tell Tale and buzzer alerts of a dangerous situation Air pressure is low and the remaining air volume may not be enough for repeated braking Failure to heed this warning can result in loss of braking control vehicle accident an...

Page 288: ...rning tell tale will come on This pressure drop warns the operator to make a manual emergency stop before an automatic emergency stop takes place Brake System Controls The air compressor governor pressure regulator valve and reservoirs are control devices Their function is to build up maintain and control air pressure in the reservoirs This is so that pressure is held constant between the minimum ...

Page 289: ...s then delivered to the wheel brake chambers as required by the amount of pressure exerted on the foot brake pedal The brake chamber force then applies the wheel brakes From the operator s viewpoint operating the foot brake valve of a vehicle equipped with air brakes differs very little from the operation of a conventionally braked vehicle Because the operation of the brake pedal requires scarcely...

Page 290: ... only in an emergency situation 4 In making a stop or a slow down allow the transmission to remain in gear with the throttle closed disengaging the clutch only when engine idling speed is reached 5 When parking the vehicle place the transmission in neutral and set the parking brake before shutting down the engine 6 When descending a long grade do not use the service brakes too long or too often Th...

Page 291: ... after sufficient air pressure is built up apply foot brake to prevent vehicle from rolling The Trailer Air Supply valve knob may then be pushed in The Trailer Air Supply valve knob and System Park valve knob will automatically pop out if the system pressure both front and rear circuits drops to 170 to 240 kPa 25 to 35 psi The tractor protection valve will then close the tractor spring brakes will...

Page 292: ... and maintain speed On tractors equipped with parking brakes on only one axle the anti stall device keeps the engine from stalling allowing the driver to pull away with the brakes dragging This may result in overheated brakes and damaged wheel hubs WARNING Continual dragging of the brakes will cause brakes to overheat This may lead to wheel end fire To avoid overheating make sure both parking brak...

Page 293: ...activated when the yellow parking brake knob is pulled out Therefore some drivers park and release the parking brakes using only the red knob to keep the engine running It is then easily overlooked that in a vehicle parked with both the yellow and red knobs activated only the red knob is pushed in by habit W5001429 Incorrect Parking or Driving Position ...

Page 294: ...es place the transmission in neutral and block the wheels Failure to do so can result in unexpected vehicle movement and can cause serious personal injury or death The parking brake mechanism uses spring pressure as a separate power medium to apply the service brakes on the driving axles The parking brake is released by the same compressed air source used to apply the service brakes Since this bra...

Page 295: ... NOT use the spring parking brakes if the service brakes are hot such as after descending a steep grade Also do not use the spring parking brakes during freezing temperatures if the wheel brakes are wet To do so could damage the brakes if hot or may cause them to freeze during cold weather If the brakes are wet drive the vehicle in low gear and lightly apply the brakes to heat and dry them Allow h...

Page 296: ...nob will be seen The engine will stall if an attempt is made to set the vehicle in motion There will be a fluctuation in the air pressure gauge needles The knob cannot be pulled out any further DANGER DO NOT attempt in any way to disassemble or tamper with the spring brake chamber The force stored in the spring if suddenly released can cause serious personal injury or death DANGER DO NOT apply the...

Page 297: ...e brakes could release and the vehicle could roll causing a vehicle accident personal injury or death The hand control valve for the trailer brakes engages the trailer brakes independently from the vehicle brakes The valve can be fully or partially engaged but in any partial position it will be overridden by a full application of the foot brake valve To supply air to the trailer brakes to slow the...

Page 298: ...dard applies to all vehicles that are capable of on highway operation The 121 is a Federal requirement also covering alterations or changes to parts or systems related to the 121 standard once the vehicle has been placed in service The owner and operator should be aware that it is a violation for any repair facility to make any part or component inoperative when it is required for 121 compliance ...

Page 299: ...prets the signals and calculates wheel speed wheel retarding and a vehicle reference speed If the calculations indicate a wheel lock up situation a signal is sent from the ECU to the appropriate ABS modulator valve to reduce braking pressure During emergency braking the modulator valve alternately reduces increases or maintains air pressure in the brake chamber to prevent wheel lock up During emer...

Page 300: ...s come on during driving or do not go out after a short time after turning on the ignition take the vehicle to an authorized Volvo Truck dealer to repair the ABS or brake system The vehicle can still be driven with a problem in the ABS system However ABS will not be working and the standard braking system will be in effect W3005149 ABS Malfunction Truck Tractor The instrument cluster also contains...

Page 301: ...rol TRACTION CONTROL SYSTEM TCS OPTIONAL CAUTION DO NOT engage the differential locks while wheels are spinning Serious damage to the differential will occur See AXLES page 342 for more information The Traction Control System TCS uses the same wheel sensors as the ABS to determine if one set of drive wheels is spinning faster than the other wheel set If the TCS determines that a wheel is spinning ...

Page 302: ...S tell tale in the instrument cluster blinks continuously indicating that the TCS is in mud snow mode W3001336 The mud snow mode increases available traction on soft surfaces like snow slush or mud by slightly increasing the allowable wheel spin This prevents the wheels from getting bogged down The TCS will resume normal operation when the TCS switch is pressed again and the TCS tell tale goes out...

Page 303: ...o each wheel with a stainless steel tire strap and is located in line with the wheels valve stem This self powered sensor is responsible for transmitting the tire cavity pressure and temperature to the system via a radio frequency sign that is received by the system antenna 1 Tire Pressure W3035597 ...

Page 304: ...re is 8 below it s Set Point The operator is alerted by an amber warning telltale light buzzer that is displayed in the instrument cluster The set point pressure is a nominal tire pressure that is set at the factory 2 Critically Low Air Pressure The critically low air pressure alert is triggered when tire pressure is 18 below it s Set Point The driver is alerted by a red flashing telltale light bu...

Page 305: ...nitored by the operator via the DID The system monitors cavity air temperature in all cab tires independently and alerts the operator when any of these tire cavity temperature reaches 77 C 170 F The operator is alerted by a red flashing telltale light buzzer that is displayed in the instrument cluster W3035599 ...

Page 306: ... occurs frequently A vehicle speed retarding device is not intended to bring the vehicle to a stop A vehicle speed retarding device is only intended to retard the vehicle speed under certain conditions Note It is normal for there to be a slight delay in the application of a vehicle speed retarding device When using devices of this type be sure to think ahead and analyze conditions in order to use ...

Page 307: ...d Controls section for detailed information on how the gauges and tell tales work DANGER DO NOT use ether or other combustible starting aids in any Volvo engine Introduction of ether or similar starting aids could cause a fire or explosion resulting in severe property damage serious personal injury or death W0001484 DANGER Never operate the starter without first placing the transmission in neutral...

Page 308: ...ed Also when the key is turned to the start position there is a one second delay before the starter is engaged Note The starter will not operator if the PTO is engaged 4 Turn on the ignition with the switch key Some tell tales will come on in a routine check that shows the bulbs and systems are OK If any of the tell tales stay lit that function of the vehicle may not be operable DO NOT operate the...

Page 309: ...temperature reaches 60 C 140 F To move a loaded vehicle the minimum coolant temperature must be approximately 50 C 120 F Engine Break In Engines are run on dynamometers before being shipped from the manufacturer In most applications the engine can be put to work immediately but the operator should be extra observant of the operating conditions shown on the gauges during the initial 100 hours or 5 ...

Page 310: ...an occur Idling Diesel engines are electronically governed The idle speed is pre programmed from the manufacturer Low idle speed is adjustable within certain limits for most engines between 600 to 750 rpm The common belief that idling a diesel engine causes no engine damage is wrong Idling produces sulfuric acid which breaks down the oil and eats into bearings rings valve stems and engine surfaces...

Page 311: ...ase approximately 10 rpm the speed cannot be increased above the maximum allowed by the engine manufacturer 5 The idle speed is adjusted down with the SET switch Each time the SET switch is pressed momentarily the idle speed will decrease approximately 10 rpm the speed cannot be adjusted below the low idle set by the engine manufacturer 6 When the desired engine idle speed is reached push and hold...

Page 312: ...or more information about other customer adaptation choices contact your authorized Volvo Truck dealer Uphill Operation For best performance allow engine speed to reach the bottom of the rated torque range before downshifting Continue to downshift in this manner until a gear is reached that will maintain the desired speed Continue to operate at the rated torque if the vehicle will make it to the t...

Page 313: ...icle speed A simple rule is to select the same gear used to go up the grade High Altitude Operation Engines lose power when operated at high altitude because the air is too thin to allow burning as much fuel as at sea level Closely monitor the gauges during high altitude operation The thinner ambient air reduces the efficiency of the engine cooling system Engine overheat or cylinder damage could o...

Page 314: ...derate or stop the engine when one or more of the systems listed below reaches a critical stage High Coolant Temperature Low Oil Pressure Low Coolant Level High Crankcase Pressure High Diesel Particulate Filter Soot Level Derate and shut down functions may be applied differently or added to depending on the engine manufacturer See the engine operator s manual for more information When the shut dow...

Page 315: ... unique cold start feature Depending on the ambient temperature the engine cranks two to four turns without injecting fuel This provides cleaner combustion at start up and promotes longer engine life When starting a cold engine the intake air should be warmed up by using the preheater Turn the ignition key to the drive position and push the key in to request preheater engagement The preheater does...

Page 316: ...on coolant temperature take longer to start If this should happen DO NOT release the ignition key until the engine has started while still observing the 30 second maximum cranking time Ether Start DANGER DO NOT use ether or other combustible starting aids on any Volvo engine Introduction of ether or similar starting aids could cause a fire or explosion resulting in severe property damage serious p...

Page 317: ...rication and fuel Additions to the vehicle such as heated fuel filters fuel tank heater engine block heater winterfront etc can make winter operation easier Contact your authorized Volvo Truck dealer for the correct accessories and information about installation If satisfactory engine temperature is not maintained increased engine wear will result in higher maintenance cost Accessories should be d...

Page 318: ...Test them frequently to ensure sufficient power for starting A dead battery may freeze Fuel cloud point is the temperature at which wax crystals become visible which is generally above the pour point of the fuel To keep the fuel filter elements from plugging with wax crystals the cloud point should be no higher than the lowest ambient temperature at which the engine must start To prevent wear and ...

Page 319: ...ugh the side of the engine block with the heater coils in the coolant jacket The heater does not interfere with normal operation and can be permanently installed The heater runs on 120 V and has an easily accessible plug located beside the driver side door The plug will hook up to a normal extension cable Note Location of the block heater depends on vehicle model W3005284 ...

Page 320: ...r to block heaters and are wired into the same plug as the engine coolant heater Fuel Heater Filter Optional If running in very cold weather a heated fuel filter should be added A number of different fuel heaters are available as options They are electrically heated and regulated by a thermostat or coolant heated They are typically built into the primary fuel filter housing W2003931 ...

Page 321: ...duction in fuel economy Winterfronts are properly used in the wintertime during very cold weather In these cases coolant and inlet manifold temperatures must also be carefully monitored and controlled CAUTION Failure to remove the winterfront when temperatures go above severely cold temperatures could cause severe damage to engine charge air cooler and or loss of fuel economy If a winterfront is u...

Page 322: ...think about with trailer hook up Check the load distribution between axles Always chock the trailer wheels Grease the plate unless it is a low lube or no lube top plate Verify visually that coupling has occurred Verify visually that plungers have locked on slider Check for slack between the fifth wheel and the trailer kingpin Follow the instructions on the advisory labels attached to the various m...

Page 323: ...here are three operating positions for the fifth wheel locking mechanism ASF fifth wheel is shown as a typical fifth wheel Locked This is the position that the fifth wheel will be in with a trailer hooked up In the locked position the operating rod is retracted and the safety latch will freely swing back and forth W9000180 Lockset This is the position the fifth wheel is in when uncoupling the trai...

Page 324: ... after the trailer is uncoupled The jaw is open and the operating rod is now dropped down and can be freely moved around The safety latch is rotated toward the rear of the fifth wheel This is the position the fifth wheel must be in when being coupled to a trailer W9000203 ...

Page 325: ...e fifth wheel comes standard with an air operational slider To remain within legal weight limits this feature allows the driver to distribute the load easily on the axles The air operated slider takes the work out of adjusting the tractor for various trailer loads The fifth wheel portion is easily adjusted even with a fully loaded trailer connected Movement between the adjustable saddle plate and ...

Page 326: ... grease to the top of the fifth wheel plate Make sure the mounting of the fifth wheel to the frame is tight and in good condition If using a sliding fifth wheel make sure the slide locking plungers are in a locked position The following instructions are for preparing the fifth wheel for coupling to a trailer Rotate the safety latch toward the rear of the fifth wheel W9000180 ...

Page 327: ... the operating rod out until the operating rod shoulder is outside the fifth wheel operating slot W9000202 When the shoulder of the operating rod is outside of the operating slot raise the operating rod handle to its maximum upward position W9000242 ...

Page 328: ...d in this manual are fully understood and closely followed Failure to properly couple the tractor and trailer can result in their separation causing death and property damage Proper pick up and coupling to a trailer is a serious matter A trailer that becomes disconnected while in motion is extremely dangerous to other traffic and may result in death or severe personal injury To ensure a positive h...

Page 329: ... the fifth wheel is properly lubricated and the jaw is in the open position W9000659 WARNING If the jaw is not in the open position use a pry bar to rotate the jaw to the open position The lock is spring loaded Keep hands away to avoid injury Use a pry bar to open the fifth wheel jaw if necessary W9000660 ...

Page 330: ...the rear W9000236 Make sure the mounting of the fifth wheel to the tractor frame is tight and in good condition Make sure the plate is tilted downward to the proper position at the rear If using a sliding fifth wheel make sure the slide locking plungers are fully engaged W9000205 ...

Page 331: ...e For tractors with air ride suspension make sure the suspension control switch is in the RIDE position switch pushed in at the top and the air springs are inflated W3001341 Connect the air brake lines and the electrical power cord Make sure that any slack in the lines is supported so that the brake lines do not become entangled Set the trailer brakes by pulling out the Trailer Supply control on t...

Page 332: ... tractor backs under the trailer Raise or lower the trailer landing gear as required to obtain this position Back under the trailer keep the trailer kingpin centered in the throat of the fifth wheel After picking up the trailer STOP then continue backing until the fifth wheel locks firmly on the kingpin Stopping helps prevent hitting the kingpin too hard DANGER To ensure a positive hook up or coup...

Page 333: ...oupling W9000237 A direct visual check is required to ensure proper coupling Several types of improper couplings will pass the initial pull test Sound is not reliable Do not take for granted that you are properly coupled Get out of the cab and look W9000286 Failed Trailer Coupling ...

Page 334: ...ught in the grease groove To verify that the kingpin is actually in the fifth wheel slot and the jaw is closed the pin must be visually inspected from the rear Use a flashlight if necessary W9000181 Make sure the trailer bed is resting on the top surface of the fifth wheel plate and that there is no visible gap between the fifth wheel and the trailer bed plate ...

Page 335: ...perly W9000180 Check the kingpin to fifth wheel clearance by moving the tractor backward and forward with the trailer brakes set If the clearance appears excessive more than 3 mm 1 8 in or if the jaw does not lock the fifth wheel should be inspected by a qualified technician before proceeding Wind up the trailer landing gear trailer support to its fully retracted position Fold down or remove the c...

Page 336: ...els Use two chocks one on the front and one on the rear of the wheel on both sides of the trailer Wind down the landing gear until it touches the ground and then give it a few extra turns in low gear Do not raise the trailer off of the fifth wheel Fold down or remove the crank handle and place it in the crank handle holder Note In poor ground conditions it may be necessary to provide a stable base...

Page 337: ...nes Unlock the fifth wheel Note If the operating rod is too difficult to pull back the tractor up slightly to relieve any kingpin load against the fifth wheel jaw W9000275 Release the tractor park brakes and pull the tractor away from the kingpin about 300 mm 12 in and STOP Do not allow the fifth wheel to leave the underside of the trailer ...

Page 338: ...OPERATION 329 W9000239 Select the UNCOUPLE position push down the latch and press in the bottom part of the switch on the suspension control switch to deflate the air springs W3006386 ...

Page 339: ...of the trailer and immediately select the RIDE position press the top part of the switch in on the suspension control This restores the suspension to operating height CAUTION The vehicle must never be driven with the air springs deflated Damage to air suspension parts will occur if springs are not inflated properly ...

Page 340: ...OPERATION 331 After the trailer is uncoupled the fifth wheel will be in the open position The operating rod will drop and can be moved around freely W9000203 ...

Page 341: ... on level ground Lock the trailer brakes by pulling out the Trailer Supply knob Release the slide locking plungers by moving the switch to the UNLOCK position press down the latch and push in the bottom part of the switch W3006383 Check to see that both of the slide plungers have released If the plungers do not come out lower the landing gear to relieve the pressure on the plungers Lowering the la...

Page 342: ...the tractor forward or backward to position the fifth wheel After sliding the fifth wheel to the desired position engage the slide locking plungers by moving the cab switch to the LOCK position press in the top part of the switch W3001346 ...

Page 343: ...ed Doing so may cause damage to the tractor trailer and landing gear Visually check to see that the slide plungers are fully engaged It may be necessary to leave the trailer brakes locked and to move the tractor slightly to engage the slide plungers into the rail Wind up the trailer landing gear to its fully retracted position W9000205 ...

Page 344: ... is fully engaged heat and wear does not affect it DO NOT shock load the drive line through rapid engagement of the clutch Extreme care should be taken when driving heavy loads up hills Always use the lowest gear when starting out under adverse conditions When operating a vehicle equipped with a clutch brake the clutch pedal should not be depressed more than halfway to the floor while shifting exc...

Page 345: ...income It also promotes increased driver and fuel efficiency To obtain more information about the Performance Bonus Feature contact your Volvo dealer Note The Performance Bonus Feature is programmable by your dealer using VCADS Pro or VCADS Pro Elite Performance Bonus Status Reward Driver reward is shown in the Driver Information Display screen DID Once the ignition is turned ON the Performance Bo...

Page 346: ... provides driving fuel economy training to the driver permitting the driver easy memory of the input to the buffer during this short period of time A long buffer setting allows for the daily activities to smooth out In this case the reward is based on weekly monthly activity W3028720 The DID will indicate the Performance Bonus status by showing the actual status and target within the parenthesis ...

Page 347: ... Information Display DID guide drivers to the most efficient engine operating range for any given engine load and speed This is referred to as the engine s Sweet Spot The Performance Bonus Guide is inactive at low vehicle speeds The engine is designed to allow the driver to stay within the Sweet Spot during most normal operating conditions There may be situations where it is necessary to operate t...

Page 348: ...eet Spot Percentage W3028749 Engine Operating in a less efficient area of the Sweet Spot Mode Fuel consumed in this mode will count 50 toward the Sweet Spot Percentage W3006756 Decrease Engine Speed W3006757 Increase Engine Speed W3006758 Decrease Gas Pedal W3006759 Increase Gas Pedal W3006760 Engine Operating Outside Sweet Spot No guidance ...

Page 349: ...D screen The Sweet Spot symbol is displayed at the top of the screen underneath Fuel Data The Sweet Spot percentage page is displayed in the Fuel Data menu The DID shows the screen with Sweet Spot Trip Data Percentage W3028761 In the example shown 50 means the engine has operated 50 of the driven distance since the last trip data reset within the engine s most efficient operating range ...

Page 350: ...e When Sweet Spot percentage is used as a chosen condition in Performance Bonus the target percentage is programmable by Volvo Non Driving Mode If Performance Bonus is disabled the Sweet Spot percentage data can be reset by resetting the vehicle trip information If Performance Bonus is enabled and the Sweet Spot percentage target is chosen as a condition the Sweet Spot data CANNOT be reset Total D...

Page 351: ...cks while taking a curve With good traction and the differential locks engaged the vehicle will be understeered and therefore will tend to drive straight in a curve When using locks on good traction surface drive cautiously and do not exceed 40 km h 25 mph Disengage the locks as soon as possible When the differential locks are disengaged the couplings may be under tension Disengage the locks by re...

Page 352: ... efforts must be made to avoid spinning the wheels at high speeds on slippery surfaces This is true whether the differential locks are engaged or not Excessive wheel spin may result in failure of the cluster gears and other components found within the rear axle housing s If you are unable to obtain traction engage the differential locks as described below If you are still unable to move the truck ...

Page 353: ... in the air springs should then be adjusted accordingly Regulators for adjusting the air spring pressure are located on the outside of the cab below the rear corner of the driver side door Regulators are operated by turning the knob counterclockwise for lowering pressure and clockwise for increasing pressure W7001173 ...

Page 354: ...Emissions Solution 345 Exhaust Aftertreatment System W2029933 1 Selective Catalytic Reduction SCR Catalyst 2 Aftertreatment DEF Dosing Unit 3 Aftertreatment Diesel Particulate Filter DPF 4 Aftertreatment DEF Tank ...

Page 355: ...t temperature will increase during a parked regeneration When parking the vehicle to perform a parked regeneration keep away from any flammable material vapors or structures DANGER Exhaust gases and components can be at extremely high temperatures during regeneration When parking the vehicle keep away from any flammable materials vapors or structures DANGER The temperature of the exhaust system co...

Page 356: ...y and reliability The system doesn t change the design or operation of the basic engine Rather SCR is an Aftertreatment system which converts NOx in the exhaust stream into harmless gases Modern diesels already use exhaust Aftertreatment systems called diesel particulate filters to control emissions of another pollutant soot also known as particulate matter or PM SCR works by injecting Diesel Exha...

Page 357: ... W2031651 1 Diesel Engine 2 Aftertreatment DEF Tank 3 Aftertreatment DEF Pump 4 Aftertreatment DEF Dosing Unit 5 Aftertreatment Diesel Particulate Filter DPF 6 Selective Catalytic Reduction SCR Catalyst 7 Aftertreatment DEF Tank Gauge ...

Page 358: ...e transformed into harmless nitrogen gas and water 7 The system notifies the driver when it is time to refill tank with DEF The Volvo SCR system is simple and effective with few components It consists of a Aftertreatment DEF tank positioned near the standard diesel tank plus a Aftertreatment DEF pump Aftertreatment DEF Dosing unit and SCR catalyst The advantage of using DEF is that it enables the ...

Page 359: ...ive W2055493 Horizontal SCR compact sive CAUTION Do not put diesel fuel in the Aftertreatment DEF tank Diesel fuel if sprayed into the hot exhaust along with the DEF could ignite explosively causing a fire resulting in personal injury or damage to the exhaust system ...

Page 360: ...eeting ISO 22241 standards and certified by the American Petroleum Institute The container must display the API certification seal Never use agricultural or industrial grade urea Use of fluids other than API certified Diesel Exhaust Fluid will compromise aftertreatment system performance increase emissions and may impact your product warranties Never dilute DEF with water or any other fluid It is ...

Page 361: ...Things to know about spilled Diesel Exhaust Fluid DEF If DEF solution comes into contact with the skin rinse with plenty of water and remove contaminated clothing If DEF solution comes into contact with the eyes rinse for several minutes and call for medical help if necessary If inhaled breathe fresh air and call for medical help if necessary Do not allow the DEF solution to come into contact with...

Page 362: ...ions truck stops and dealerships All major truck stops dealers and distributors will carry DEF DEF will freezes to a slush type consistency at 11 degrees C 12 F but not to a solid so just as with diesel fuel stored DEF needs to be protected from extended periods of severe cold For more information on DEF and availability please visit the website www Volvoscr com or call 1 800 52VOLVO ...

Page 363: ...ersely affect performance efficiency and durability of the Aftertreatment DPF system and the engine to the point where the engine may not run at all Manufacturer s warranties can also be rendered void due to usage of improper fuel Unapproved fuel additives including engine oil are NOT permitted Blends of No 1D and No 2D grades of ULSD are recommended and allowable for cold weather operations ...

Page 364: ... a 2010 emission compliant engine have an exhaust Aftertreatment system which includes a Selective Catalytic Reduction SCR system and a Catalyzed Aftertreatment Diesel Particulate Filter DPF The Aftertreatment DPF takes the place of the standard muffler and it reduces soot and particulate emissions into the atmosphere Soot and other particulate matter are collected by a filter where it is eventual...

Page 365: ... DEF Return Valve Aftertreatment DEF Tank Level Sensor The ACM also monitors the following values in the exhaust Aftertreatment system Aftertreatment DEF Dosing Absolute Pressure Aftertreatment DEF Tank Temperature Aftertreatment DEF Tank Level Aftertreatment DPF Inlet Outlet Temperature Aftertreatment DPF Differential Pressure NOX Sensors The ACM is a stand alone module Depending on your configur...

Page 366: ...f the instrument cluster The lever is located on the right hand side of the steering wheel W3005262 1 Esc or Escape button is used to return to the previous menu or display 2 or Enter button is used to display a list of menus open a menu and select the highlighted area 3 Up arrow button is used to scroll up through a menu 4 Down arrow button is used to scroll down through a menu ...

Page 367: ... DID Press the Esc button to display the main menus in the DID 2 Use the up and down buttons on the stalk switch to scroll to the Aftertreatment menu 3 Press the button to select the Aftertreatment menu W3007527 The Aftertreatment menu has two submenus Request Parked REGEN and ATS status W3054903 ...

Page 368: ... or gases inside tunnels parked under flammable objects etc the Aftertreatment DPF Regeneration should be stopped If Regeneration is stopped by the vehicle operator it must be initiated at a later time when the vehicle is in a safer location Regeneration that are stopped and never restarted at a later time however will require that the vehicle be taken to an authorized Volvo Truck dealer to have t...

Page 369: ...of the SCR system active regenerations are no longer needed in US10 Parked regeneration is initated manually by the driver when alerted by the dash The vehicle must be stationary to begin the regeneration and remain stationary to complete The Aftertreatment DPF Regeneration system is self monitoring Under certain duty cycles driver action is needed to perform a parked regeneration When driver acti...

Page 370: ... DPF regeneration is needed the Aftertreatment DPF Regeneration Needed icon on the instrument cluster illuminates and the message Parked REGEN Needed is displayed To return to the main menu press the Esc button on the stalk switch W3007445 Aftertreatment DPF Regeneration Required Icon W3055322 Parked REGEN Needed To return to the main menu press the Esc button on the stalk switch ...

Page 371: ... REGEN Needed screen displays the vehicle must be stopped Perform the parked REGEN now The vehicle will also be in Engine Derate W3055326 Parked REGEN Required Now Engine in Derate If the vehicle is driven when the Soot Level High screen displays The REGEN is needed immediately W3055332 Soot Level High ...

Page 372: ...cally High screen displays W3055333 Soot Level Critically High When the ATS Service DID and the Stop Light illuminates screen displays stop the vehicle immediately and perform a Parked Regen If that Parked Regen doesn t work take the vehicle immediately to a service center for ATS W3055405 ATS Service Required W3005171 ...

Page 373: ...ired screen displayed may result in a loss of engine performance reduced horsepower torque and speed and temperature derate Also the Aftertreatment DPF may become overloaded with soot and require service at a authorized VOLVO dealer Aftertreatment DPF Regeneration Required cannot be initiated if it is not required The following conditions must be met for parked Regeneration Parking brake on and tr...

Page 374: ...GEN is attempted the Parked REGEN Conditions Not Met Check Menu Status screen displays W3055181 Parked REGEN Conditions Not Met Scroll to the Aftertreament menu in the Driver information Display DID and select ATS Status to determine why the Regeneration did not initiate W3054903 ...

Page 375: ...and the CHECK light illuminates the Aftertreatment Diesel Particulate Filter is critically full Engine performance will be limited To avoid further engine derate immediately move the vehicle to a safe location and initiate a parked Aftertreatment DPF Regeneration or take the vehicle to an authorized Volvo Truck dealer W3005170 If the Aftertreatment DPF Regeneration Required icon is flashing and th...

Page 376: ...t the conditions required for performing a parked DPF Regeneration The status can be OK regeneration allowed Check regeneration not allowed or N A not applicable When ATS Status is selected the following submenus are available To perform a parked Regeneration the clutch pedal must not be depressed the service brake must not be engaged and a PTO must not be engaged or the PTO must be able to operat...

Page 377: ...ccelerator pedal AP must not be depressed the transmission must be in the neutral position and the vehicle speed must not be zero W3054889 To perform a parked Regeneration the park brake must be engaged and there can be no active Diagnostic Trouble Codes DTC codes W3054886 ...

Page 378: ...a parked Regeneration when a condition exists that requires vehicle service Take the vehicle to a Volvo Truck dealer A minimum engine temperature ECT of 35 C 95 F is required for parked DPF Regeneration W3054884 When Disable REGEN is selected in the Cancel REGEN submenu regeneration is inhibited Select REGEN to allow Aftertreatment DPF Regeneration W3054900 ...

Page 379: ...ed repair When the systems detects a needed repair to an emissions related component it activates the Malfunction Indicator Lamp MIL The list of emissions related components can be found in the Warranty and Maintenance section of this manual Instrument Cluster The Aftertreatment icons are located in the lower left corner of the instrument cluster Note The following exhaust Aftertreatment system in...

Page 380: ...eration Required icon flashes when the Diesel Particulate Filter is full or overfull and regeneration is needed W3007445 Aftertreatment DPF Regeneration Required Icon The High Exhaust System Temperature icon illuminates when a parked Regeneration is initiated It also indicates high exhaust gas temperature during a passive regeneration When the HEST icon is illuminated do not park or operate the ve...

Page 381: ...level is low It also Flashes when the level becomes critically low W2029416 Aftertreatment DEF Tank Low Level Indicator DEF Malfunction Indicator Lamp MIL W3031200 MIL Lamp MIL indicates government Regulation On Board Diagnostics OBD faults Lamp may remain active after repair until system operation confirms repair ...

Page 382: ...arning Lamp Inducement 12 Aftertreatment DEF Tank Level Gauge 16 DEF Remaining None None None 12 Aftertreatment DEF Tank Level Gauge 16 DEF Remaining W2029416 None None 0 Aftertreatment DEF Tank Level Gauge 4 DEF Remaining W2029415 None 25 torque reduction 0 Aftertreatment DEF Tank Gauge Insufficient DEF Pump Pressure Diesel Fuel Refueling 15 W2029415 None 8 km h 5 mph Road Speed Limit RSL 1 1 Veh...

Page 383: ...m 8 km h 5 mph Inducement None W2029417 25 torque reduction Exit conditions for DEF Quality 8 km h 5 mph road speed limit Inducement Next 1 Engine Starts Return to 25 torque reduction until proper DEF quality evaluation If poor DEF quality is detected during the next monitoring cycle then and 8 km h 5 mph resumed after vehicle stationary for 20 minutes After 1 engine starts have been exhausted the...

Page 384: ...nction Results of misfilling DEF in Diesel Tank Engine may run poorly or not at all Injectors may be damaged Exhaust system corrosion may occur between turbocharger and Aftertreatment DPF On Board Diagnostic OBD Diagnostic Trouble Codes DTC Costly repairs Results of misfilling diesel in Aftertreatment DEF Tank Aftertreatment SCR system may be damaged by Diesel SCR Catalyst may be damaged by diesel...

Page 385: ...EF dosing unit 6 Disconnected NOx Sensor Triggers Aftertreatment DEF Tank Low Level Indicator Warning Lamp Inducement No Tampering None None None Tampering DTC Pending None W2029417 None Tampering DTC Confirmed None W2029417 None Tampering DTC Initial Detected 10 hour None W2029417 25 torque reduction Tampering DTC Initial Detected 40 hours Diesel Fuel Refueling 15 None W2029417 8 km h 5 mph road ...

Page 386: ...ment Diesel Particulate Filter and clean the Aftertreatment Doser Emissions Maintenance 1 If owner s manual recommends Aftertreatment DPF replacement within useful life the manufacturer must pay for the replacement however a random failure within the useful life is covered only per the above warranty provisions 2 First maintenance interval in life of the engine is allowed at 100 000 miles 3000 hou...

Page 387: ...er comes first Injectors Lash Adjustment D13H Adjust Every 400 000 km 250 000 miles or 24 months whichever comes first Aftertreatment DPF Ash Cleaning Clean 400 000 km 250 000 miles or 4 500 hours whichever occurs first Aftertreatment Doser Clean 240 000 km 150 000 miles or 4 500 hours whichever occurs first Aftertreatment Diesel Exhaust Fluid DEF Pump Filter Change First change at 161 000 km 100 ...

Page 388: ...rica s obligation under this warranty is limited to the repair or replacement at Volvo Trucks North America s option of any part s of the Emission Control Systems of such engine and or vehicle found to be defective upon examination by Volvo Trucks North America and provided that such part s were returned to Volvo Trucks North America or its nearest authorized Dealer within a reasonable period of t...

Page 389: ...ssembly with Aftertreatment Diesel Oxidation Catalyst DOC Aftertreatment Doser Diffuser Pipe Aftertreatment Doser Mounting Fuel lines to Aftertreatment Doser Aftertreatment Fuel Shutoff Valve Aftertreatment Fuel Pressure Sensor Discharge Recirculation Valve DRV Heat Mode Discharge Recirculation Valve DRV Solenoid Engine Turbocharger Compressor Bypass Actuator Heat Mode Engine Turbocharger Compress...

Page 390: ...ular maintenance intervals and cleaning the Aftertreatment fuel injector on Diesel Oxidation Catalyst DOC DPF systems is not covered by the emission warranty With the Thermal Regeneration DPF system cleaning the ignition electrodes and fuel injection nozzle at the regular maintenance intervals is considered normal maintenance and not covered by the emission warranty Note In response to customer re...

Page 391: ... documentation Emission Control System Warranty California The California Air Resources Board and Volvo Trucks North America are pleased to explain the California emission control system warranty on your new motor vehicle engine In California new motor vehicle engines must be designed built and equipped to meet the State s stringent anti smog standards Volvo Trucks North America must warrant the e...

Page 392: ... 9480 Telstar Avenue El Monte California 91731 Applicable only to vehicles and or engines certified for sale and registered in the State of California Volvo Trucks North America warrants the Emission Control Systems on each new Volvo diesel engine in a new Volvo truck to comply with all State of California emissions regulations applicable at the time of manufacture of the engine and to be free fro...

Page 393: ... other events beyond the control of Volvo Trucks North America Inconvenience loss of use of the vehicle commercial loss of any kind including but not limited to consequential or incidental damages Any vehicle in which the odometer has been altered or damaged so that mileage cannot be readily determined THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES AND REPRESENTATIONS OR CONDITIONS STA...

Page 394: ...eatment Control Module ACM 16 Aftertreatment Diesel Particulate Filter DPF Assembly A Aftertreatment DPF Assembly with Aftertreatment Diesel Oxidation Catalyst DOC Aftertreatment Doser Diffuser Pipe Aftertreatment Doser Mounting Fuel lines to Aftertreatment Doser Aftertreatment Fuel Shutoff Valve Aftertreatment Fuel Pressure Sensor Discharge Recirculation Valve DRV Heat Mode Discharge Recirculatio...

Page 395: ...id DEF Pump Aftertreatment DEF Dosing Absolute Pressure Sensor Aftertreatment DEF Return Valve Aftertreatment DEF Dosing Valve Aftertreatment DEF Tank Aftertreatment DEF Tank Heater Sender Aftertreatment DEF Tank Heater Aftertreatment DEF Tank Heater Valve Aftertreatment DEF Tank Temperature Sensor Aftertreatment DEF Level Sensor Aftertreatment DEF Heated Lines 19 Instrument Cluster Repair of micr...

Page 396: ...determine the operating condition and usage applicable to your vehicle Engine Operating Condition Medium Heavy Severe Total Fuel Consumption mpg more than 6 more than 4 7 more than 3 7 Total Fuel Consumption L 100 km less than 39 less than 50 less than 64 D11H and D13H Engine Oil and Filter Change Interval km miles 36L 38 quart oil capacity 56 000 35 000 40 000 25 000 24 000 15 000 Note If idle ti...

Page 397: ...off ignition before working on fan or belts can result in personal injury Note Make sure that all fluid levels are at their proper levels If the fluids are not at their proper levels add as necessary Refer to the Operator s Manual Vehicle Maintenance for information on what types of fluids are recommended for your Volvo vehicle WARNING Keep yourself clear of all moving or hot engine parts A hot en...

Page 398: ...nderpasses Failure to follow this instruction may lead to personal injury and vehicle damage CAUTION Failure to disconnect the driveshaft remove the drive axle shaft s or lift the drive wheels off the ground before towing or pushing the vehicle can cause serious transmission damage Remove the driveshaft from the rear axle before moving the vehicle unless it only needs to be moved a small distance ...

Page 399: ...a lift bar is used since the service brakes will not function The system must be filled with air to release the parking brake or follow the mechanical spring brake caging procedures on Caging Spring Brake Chambers page 396 Note The power steering does not function when towing a vehicle with a disabled engine ...

Page 400: ...w eyes for raising the front of the vehicle the tow eyes can break DO NOT crawl under a vehicle suspended by tow eyes Failure to follow these instructions can result in serious personal injury or death W9000752 Fig Fig 2 DO NOT lift or tow vehicle as shown in this illustration ...

Page 401: ...mage In the event that the vehicle cannot be reached to place the wrecker lift bar under the front axle use the optional tow eyes The front tow eyes are used as a point at the front of the vehicle where the vehicle can be pulled On day cab models the tow eyes are stored bolted to the back of the cab wall On sleeper cab models the tow eyes are stored bolted to the back wall of the luggage compartme...

Page 402: ...ed on the front of the vehicle by tractor pins These pins are stored in the tow eye mounting holes when not being used If the vehicle is equipped with the optional rock guard installed insert the lock pin into the tow hook from the opposite side during installation W8003186 ...

Page 403: ...ave to insert the lock pin into the tow hook from the opposite side during installation W9000751 When the vehicle is located properly lift the front and locate the lift bar under the front axle and secure Using the front axle for towing minimizes the possibility for damage to the vehicle body frame and suspension W9000588 ...

Page 404: ...xceeding the maximum towing capacity may result in vehicle accident serious injury or death Note If your vehicle is equipped with a pintle hook system installed by Volvo Trucks North America please note that the entire pintle hook system including the frame and attachment to the frame is rated at a maximum capacity of 1814 Kg 4 000 lb W7001269 Pintle Hook Advisory Label Acceptable loads per hook S...

Page 405: ...ed on the spring is suddenly released it can cause serious personal injury or death The parking spring brake chambers may be released mechanically if there is no compressed air available Remove the plastic plug in the front end of the chamber Remove the screw from the holder in the side of the brake chamber Insert the screw into the front hole and push in until it bottoms Screw into the cylinder s...

Page 406: ...MAINTENANCE AND LUBRICATION 397 W5001430 ...

Page 407: ...ye and hanger lift method HENDRICKSON is not responsible for any damage to the axle suspension or other vehicle components resulting from any towing method or fixture not authorized by HENDRICKSON Please contact HENDRICKSON Tech Services with any questions regarding proper towing procedures for vehicles equipped with a STEERTEK axle Wheel Lift Method This method provides the greatest ease for towi...

Page 408: ...signated lift points The following procedure must be used Place a block of wood on top of the boom and lift the vehicle in order to place spacers under tires This will provide sufficient room under the axle to locate forks in the proper position Install the fork in the boom properly with the angled arm of the fork facing forward Position the forks directly under the center of the bottom axle wraps...

Page 409: ...be taken not to damage the leaf spring see illustration for proper installation Inspect the ends of the spring cradles for burrs or sharp edges that could damage spring When securing the vehicle to the boom use preferably nylon safety straps Chains have a tendency to bind and may cause damage to the axle Note When lifting a vehicle with the under lift boom see illustration care must be taken not t...

Page 410: ... to the tow hooks provided by the manufacturer at the front of the bumper If the use of tow hooks is not an option then a tow strap may be wrapped around the front axle see illustration in a manner that is acceptable for towing the vehicle into the shop DO NOT use a tow chain around the front axle to tow the vehicle Doing so will damage the axle and void warranty See illustration THE FOLLOWING MET...

Page 411: ...402 MAINTENANCE AND LUBRICATION W7001304 Chains are not acceptable for Off roadway towing ...

Page 412: ... if not suited for application Check the oil level in the engine with the dipstick The oil level should be between the minimum and maximum marks on the dipstick DO NOT overfill To add oil to the engine remove cap from right side oil fill and fill through the hole See the Operator s Manual Vehicle Maintenance for correct types of oil used in Volvo engines W0056532 1 Oil Fill 2 Dipstick ...

Page 413: ...CATION Clutch Fluid Check Check the fluid level in the clutch fluid reservoir The fluid level should be between the level marks on the reservoir If fluid needs to be added use brake fluid DOT 4 W4056530 1 Clutch Fluid Reservoir ...

Page 414: ...nths whichever comes first Coolant ELC Change 500 000 km 300 000 miles or 24 months whichever comes first Coolant Filter Standard Change 80 000 km 50 000 miles or 6 months whichever comes first Coolant Filter ELC Change 240 000 km 150 000 miles or 12 months whichever comes first Main drive and accessory drive belts Highway usage D13H Change 500 000 km 300 000 miles or 36 months whichever comes fir...

Page 415: ...ring the vehicle to a safe stop DO NOT drive the vehicle until correcting the cause of the problem While operating the vehicle avoid ruts and obstructions which cause binding condition on the sides of the front wheels Drive the vehicle out of the rut then turn the steering wheel If possible avoid turning the wheels while the vehicle is at a standstill as this places a considerable load on the powe...

Page 416: ...uid needs to be added use a commercially reputable washer fluid that has good cleaning capability and does not freeze in cold weather Windshield Washer Capacity Model Reserve Total Capacity VN 6 35 liters 1 5 gallons 13 70 liters 3 26 gallons W2006043 1 Clutch Fluid Reservoir 2 Windshield Washer Fluid Fill 3 Brake Valve ...

Page 417: ...er pressure Scalding fluid and or steam may be blown out under pressure if the cap is taken off too soon CAUTION Add only premixed coolant made up of 50 clean water and 50 antifreeze See the Operator s Manual Vehicle Maintenance for more detailed information Check coolant level in the coolant tank The tank should be full Add coolant as necessary W2006041 1 Fill Cap ...

Page 418: ...filter more often if driving in dusty conditions A clogged filter decreases the efficiency of the air conditioning system If the vehicle is equipped with a sleeper heater A C there is a filter for recirculating air It is located behind the passenger seat on the bunk support The filter should be checked after 19 200 km 12 000 miles more often in dusty conditions Replace the filter as necessary To i...

Page 419: ... hood and remove the cover Remove the terminal from the back of the bulb by bending up the lock tabs and pulling back at the same time Turn the lock ring counterclockwise and remove Pull out the bulb W3004382 VNM Install the bulb and line up with the location tab by turning it and then push it in until fully seated Install the lock ring Push the terminal back on Check that the rubber seal is clean...

Page 420: ...ich makes removal difficult Use special tool 85104355 to assist in removal Contact your authorized Volvo dealer for the tool With the cover removed grasp the bulb assembly and turn counterclockwise to remove Disengage the wiring connector and remove the bulb from the vehicle Engage the wiring harness connector to the replacement bulb assembly Install into the headlamp housing Check the bulb cover ...

Page 421: ...red with the extender or deflector lowered or down which is the transport position see A in illustration W8003470 To set the extender to normal riding position measure points H and G then select positions 1 through 5 in the rod as determined by the adjustment chart H Height from the top of the trailer to the top of the frame rail G Gap or distance from the back of the cab to the trailer F Frame ra...

Page 422: ...0 vehicle models the frame height must be measured See F in illustration If F measures 266 mm 10 1 2 inches subtract 17 mm 5 8 inch from the value determined for H W8003466 VN Roof Extender Measurements W8003472 VN 630 670 Roof Extender Adjustment Chart ...

Page 423: ...414 MAINTENANCE AND LUBRICATION W8003473 VN 630 670 Roof Extender Adjustment Chart ...

Page 424: ...ning in the front bumper with a license plate Covering this hole will restrict airflow to the lower portion of the radiator This can cause the engine to overheat which can damage the engine When placing the license plate on the vehicle make sure the opening in the bumper is not covered W8003518 VN ...

Page 425: ...416 MAINTENANCE AND LUBRICATION Multiple License Plate Mounting Install multiple license plates as shown W8003370 VN ...

Page 426: ...MAINTENANCE AND LUBRICATION 417 VORAD License Plate Mounting Install multiple license plates as shown W8003371 Fig Fig 3 VN 1 Install license plates below this edge ...

Page 427: ...ated No welding is permitted because this can result in structural failure DO NOT drill through either top or bottom flanges A warning label is also attached to the frame for information W7001277 Drilling is permitted in the frame web in accordance with a specified hole spacing pattern Consult an authorized Volvo Truck dealer to obtain approved hole spacing dimensions or refer to the Frame Rail an...

Page 428: ...lowed is wheel base shortening where the only change in the frame rail is a new hole pattern drilled for the new location of the rear suspension Welding in Vehicle CAUTION Use only electric welders due to the coating on material used to build cabs Oxygen and Acetylene welding will not bond properly due to coating Do not weld anywhere in or on the vehicle before disconnecting batteries all electron...

Page 429: ...R Failure to properly tighten the wheel nuts can result in the breakage of wheel studs and the subsequent loss of wheels Loss of vehicle control and serious personal injury or death can occur Check all wheel nuts torque after the first 80 to 160 km 50 to 100 miles and the first 80 to 160 km 50 to 100 miles after each tire service This applies to both single and dual wheels in connection with norma...

Page 430: ... from hot tires Increased tire pressure measured in a hot tire is normal Lower than recommended pressures may cause side wall flexing resulting in increased tire heat This may cause premature tire failure Always check inflation pressures when the tires are cool using an accurate tire pressure gauge Check the pressures at regular intervals If a tire has low air pressure during a mid trip inspection...

Page 431: ...l Bearing Adjustment DANGER Failure to keep wheel bearings properly adjusted may result in accelerated tire wear poor handling and in extreme cases wheel separation from the hub or from the spindle It is important that wheel bearings are checked and adjusted regularly Failure to properly maintain these bearings can ultimately result in loss of vehicle control and cause serious personal injury or d...

Page 432: ...eriod Loose wheel bearings could cause premature tire wear and possibly affect vehicle handling See your authorized Volvo Truck dealer for proper servicing Watch carefully for oil leaks and listen for unusual noises These are indications of worn bearings bad seals or misadjusted bearings These are problems which must be corrected as soon as possible W7001271 ...

Page 433: ...tion when working around batteries to prevent the risk of injury due to contact with sulfuric acid or an explosion W3006385 DANGER When installing the battery cover make sure it is resting properly on the box before fastening the latches Faulty installation may cause the cover to shift when the steps are used which may lead to a fall causing serious personal injury or death WARNING Battery posts t...

Page 434: ... the vehicle models without fairings W3005334 There may be up to four batteries installed Always make sure the batteries are fastened properly in the box When disconnecting battery terminals always disconnect the engine ECU fuse s first then the ECU ground wire s then the main ground cable and finally the main positive cable Reverse this order when reconnecting the cables and wires ...

Page 435: ... access the batteries on a vehicle equipped with side fairings open the fold out fairing On the second battery from the front there are special larger brass posts installed to accept jumper cables When jumping batteries to start an engine it is important that the jumper cables are connected directly from one set of batteries in one vehicle to the other set of batteries in the other vehicle unless ...

Page 436: ...es in the following sequence Good battery positive Dead battery positive Dead battery negative Disconnect the cables in the reverse order Avoid creating sparks by making all connections quickly and firmly DO NOT permit vehicles to touch each other when jump starting ...

Page 437: ...oltage which may result in damage to electrical and electronic components anywhere on the vehicle W3006384 CAUTION Attempting to work on electronic components without proper equipment can damage internal parts due to static electric discharges DO NOT work on the electrical system without the proper tools and training Repair work to the electrical system must always be done by trained professionals...

Page 438: ... is exceeded this can cause damage to the lighting system and bulbs DO NOT use battery chargers with very high boosting capability These produce a high voltage that may cause damage to the vehicle electrical and electronic components Welding CAUTION Welding on the vehicle can damage the electrical system or components due to the high voltage and current spikes that normally occur when welding It i...

Page 439: ...d s are connected disconnected with the main battery ground disconnected Therefore disconnect the main battery ground last or when installing connect the main ground first CAUTION DO NOT weld on the engine or engine components Welding on the engine or components mounted on the engine can cause serious damage to the engine ECU Before welding on the vehicle electrical power needs to be disconnected ...

Page 440: ...cle ECU VECU ABS air bag SRS gauge cluster and some transmissions Disconnect each ECU at its electrical connectors W8003198 Disconnect the power harness engine electronic control unit EECU and vehicle interface harness at the battery W8003199 Disconnect the electrical connections at the negative side of the battery ...

Page 441: ...ossible 6 inches or less from the place being welded DO NOT connect the welder ground cable near any electronic module such as the EECU or its cooling plate Welding cables should not be allowed to lie on or run parallel with any wiring Welding cables should not be allowed to lie near any electronic component during welding After welding is complete and the welded areas have cooled inspect wiring a...

Page 442: ...ltage remain low for an additional 30 seconds the indication light and alarm rate increases fast flash This indicates that some circuits will be disconnected in 30 seconds to maintain engine starting capacity Once these circuits are disconnected the indication light will have a slower flash rate every 2 seconds To reset the system press the dash fan control switch or start the engine and allow the...

Page 443: ...ling all loads When the batteries are charged either through the vehicle alternator or a connected battery charger the monitor will automatically restore power to the disconnected circuits Unless the batteries are held at an elevated voltage for several hours they will only develop a surface charge That charge will quickly go away and the system will retrip ...

Page 444: ...otect the vehicle lectrical system If the system is shut down you must perform a battery disconnect to reset the system In situations where overcurrent is the most likely cause e g multiple pieces of electrical equipment on at once turn off all unnecessary electrical equipment The system should return to normal If not then turn off any remaining equipment and allow the system to return to normal I...

Page 445: ...to prevent the risk of injury due to contact with sulfuric acid or an explosion WARNING Before replacing a damaged fuse turn off all functions for that circuit Damage to the circuit can happen Always replace fuses and circuit breakers with the same current amperage rating Never substitute a fuse with foil wire or nails Increasing fuse or circuit breaker ratings or substituting a fuse with foil wir...

Page 446: ...Welding on the vehicle can damage the electrical system or components due to the high voltage and current spikes that normally occur when welding It is preferable to avoid welding on an assembled vehicle However if any structure on or in contact with the vehicle must be welded follow the recommendations below CAUTION If there are other ground cables connected to the battery such as engine ECU tran...

Page 447: ...m without proper tools and training Repair work to the electrical system must be done by trained professionals Your authorized Volvo Truck dealer has the right tools and trained technicians Charging System An alternator with an integrated regulator is used to supply power to the vehicle electrical system The charging system voltage should be checked periodically to prevent overcharging or undercha...

Page 448: ...a vehicle fire and personal injury WARNING Always replace fuses and circuit breakers with the same current amperage rating Using larger fuse or circuit breaker ratings may result in electrical circuit overheating and possibly fire The vehicle has an electrical center located in the middle of the dash under the top cover W3006730 ...

Page 449: ...e top cover Since the function of some fuses or relays may change for the vehicle application refer to the list of functions that is attached beneath each panel W3007220 Additional relays are located in the left hand luggage compartment attached to the sleeper harness Note These relays have limited optional sleeper functions ...

Page 450: ...et breakers are available as an option for some circuits If a fuse continues to blow or disconnect the circuit has a malfunction and must be repaired If a breaker trips the ignition or main switch must be switched off before the breaker resets One type of fuse in the electrical center is termed mini fuse DO NOT use needle nose pliers to remove fuses ...

Page 451: ...compartment or on the dash W3005282 The red stud is the positive terminal and the black stud is the ground terminal For a proper hook up use fork type connectors on the wires or use banana plugs CAUTION If stripped wire ends are used make sure there are no wire strands that can bridge between the studs ...

Page 452: ...aximum or optional circuits are fused at higher amps 30 A DO NOT overload this circuit CAUTION DO NOT connect a device with a current rating in excess of the amount specified on the fuse and relay panels The dash top tray or the overhead radio shelf is available with an optional CB mount power strap to hold different size radios securely in place ...

Page 453: ...s may occur with certain metric thread inch thread fastener combinations and with fastener combinations involving incompatible metric fastener systems A given thread mismatch condition can result in thread stripping and or assembly weakness leading to potential service failure thereby rendering a vehicle non operational and or unsafe for operation The specific external internal thread combinations...

Page 454: ...ls 1 pound square inch 1 8 x degrees Celsius 32 degrees Fahrenheit 83267 Imperial gallon 1 gallon U S liquid U S to SI Conversions 03937 inch 1 millimeter 6214 mile 1 kilometer 2 1134 pints U S liquid 1 liter 1 0567 quarts U S liquid 1 liter 61 024 cubic inches 1 liter 7376 pound foot 1 Newton meter 1 34 horsepower 1 kilowatt 145 pound square inch 1 kilopascal 556 x degrees Fahrenheit 32 degrees C...

Page 455: ......

Page 456: ...ucks North America P O Box 26115 Greensboro NC 27402 6115 Volvo Trucks Canada Ltd 5600A Cancross Court Missisauga Ontario L5R 3E9 http www volvotrucks com PV776 21232734 English 4 2010 Volvo Group North America Inc 2010 ...

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