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Volvo 31260698, Installation Instructions Manual, Page: 1 / 33

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Volvo 31260698 Installation Instructions Manual Download Page 1

5

5

Instruction No

Version

Part. No.

31399512

1.1

31664097, 31260698

Electric engine heater, 230V, (R-design)

IMG-378302

5

5

Instruction No

Version

Part. No.

31399512

1.1

31664097, 31260698

Electric engine heater, 230V, (R-design)

IMG-378302

Installation instructions, accessories

Volvo Car Corporation Gothenburg, Sweden

© Volvo Car Corporation

Electric engine heater, 230V, (R-design)- 31399512 - V1.1

Page 1 / 33

Summary of Contents for 31260698

Page 1: ...R design IMG 378302 5 5 Instruction No Version Part No 31399512 1 1 31664097 31260698 Electric engine heater 230V R design IMG 378302 Installation instructions accessories Volvo Car Corporation Gothen...

Page 2: ...000162 IMG 239664 IMG 239980 IMG 239660 IMG 316183 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V R design 31399512 V1...

Page 3: ...IMG 379391 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V R design 31399512 V1 1 Page 3 33...

Page 4: ...symbols Note This colour chart displays in colour print and electronic version the importance of the different colours used in the images of the method steps Used for focused part the part that you a...

Page 5: ...emoval 3 IMG 217771 Remove the right hand front wheel Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V R design 31399512...

Page 6: ...right side are accessible 5 IMG 231549 Remove the seven screws in the front edge of the wheel arch liner on the left and right sides Installation instructions accessories Volvo Car Corporation Gothen...

Page 7: ...ding the wheel arch liner to the body on the left and right side 7 IMG 231551 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater...

Page 8: ...ard 9 IMG 379415 Clean the marked area Soap solution Use soap solution Wipe dry Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heat...

Page 9: ...Check the scale 11 IMG 379439 Attach the template edge to edge with front edge of the front wing and the joint in the bumper cover as illustrated Installation instructions accessories Volvo Car Corpor...

Page 10: ...de the template Remove the template Install the protective cover for the front engine block heater socket from the kit Check that it aligns Adjust the hole using a knife or file as necessary Smooth of...

Page 11: ...the attaching brace and nut from the kit Plug the electrical connector into the front engine block heater socket Use the connector as a counterhold when tightening Tighten the front engine block heat...

Page 12: ...31567 Route the cable with the ground lead from the front intake in front of the subframe s left front mounting Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car...

Page 13: ...e left front side member as illustrated Deburr the hole edges remove the drill swarf and apply rustproofing agent Take a screw and toothed washer from the kit and tighten in the ground cable Installat...

Page 14: ...the coolant has drained 21 IMG 316564 Remove the hose clamp pull loose the hose from the oil cooler and let the remaining coolant drain Installation instructions accessories Volvo Car Corporation Goth...

Page 15: ...traight hose elbow 23 IMG 316568 Pull loose the hose end and throw it away New hose and nipple are included in the kit Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Vol...

Page 16: ...aining hose part 25 IMG 316583 Take hose clamp from the kit and tighten down the nipple Tighten the hose clamp securely Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Vo...

Page 17: ...the holes so that the screw heads are flat against the bracket 27 IMG 214122 Applies to vehicles with 2 wheel drive Take the heater rubberized clamp and bolt from the kit Fasten the heater with the c...

Page 18: ...in the bracket The hose connections on the heater should point backwards 29 IMG 377570 Applies to all vehicles Get junction cable and two hose clamps from the kit Cut off the hose as illustrated Inst...

Page 19: ...ve shaft or hose clamps 31 IMG 316744 Get the last junction hose and the two remaining hose clamps from the kit Connect the junction hose between the remaining connections in the engine heater and the...

Page 20: ...de of the upper edge of the subframe 33 IMG 317740 Take four clips from the kit and press them into place on the upper front edge of the subframe Installation instructions accessories Volvo Car Corpor...

Page 21: ...e surfaces of the connector 35 IMG 214136 Applies when only the engine block heater is installed Connect the extension cable of the engine heater with the cable from the front intake Press the connect...

Page 22: ...ger compartment connector is to be installed at the same time install the junction connector now and lubricate the O rings of the connector as described earlier Connect cable 1 from heater cable 2 to...

Page 23: ...hole at the top of the sub frame 39 IMG 300423 Applies to all vehicles Take a cable tie with edge clips from the kit and press onto the metal edge on the front right corner of the sub frame as shown I...

Page 24: ...t of the subframe 41 IMG 317748 Fold aside and attach the trailing edge of the wheel housing s right fender liner for better access when installing the two double ties for the heater s cable Installat...

Page 25: ...d secure them at the lower engine mounting The front tie around the plastic stay 1 and the rear one through the rubber bushing 2 Installation instructions accessories Volvo Car Corporation Gothenburg...

Page 26: ...ble directly to brake pipes fuel lines power steering pipes or AC pipes 45 IMG 214068 Continue routing the cable along the inside of the subframe and secure it with the two tie straps do not tighten f...

Page 27: ...wo double cable ties but do not tighten fully yet 47 IMG 214129 Take the radiation shield from the kit and thread it on the extension cable Installation instructions accessories Volvo Car Corporation...

Page 28: ...cable ties from the heater toward the front right corner of the subframe Gather any excess cable length in the corner Tighten all loose cable ties once the cable is routed in a manner that there is no...

Page 29: ...osition the part as illustrated 51 IMG 406765 Plug in the connector Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V R de...

Page 30: ...the cable is kept away from the drive shaft 53 IMG 352094 Applies to all models Fill with coolant and warm up the engine Bleed the cooling system and check for leaks Top up the cooling system as nece...

Page 31: ...arch liners 55 IMG 317785 Fold back the right fender liner s rear part Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V...

Page 32: ...left and right side 57 IMG 231581 Tighten the bolts in the front edge of the wheel arch liner on the left and right side Installation instructions accessories Volvo Car Corporation Gothenburg Sweden...

Page 33: ...n 59 IMG 214062 Reinstall the front right wheel Tighten the wheel nuts to 140 Nm 103 lbf ft Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric...

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