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Volvo 242 1977, Manual

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Volvo 242 1977 Manual Download Page 49

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1977 Volvo 242 244 245

Maintenance Operation

Miles 600 7,500  15,000  22,500  30,000  37,500  45,000 

EMISSION CONTROL SYSTEM 

 

I ENGINE MECHANICAL COMPONENTS 

 

Engine Oil and Filter *

R

R 

R 

R 

R 

R 

R 

Engine Coolant 

 

  

  

  

R 

  

  

Cooling System Hoses and Connections

I

  

I 

  

I 

  

I 

Engine Drive Belts

I

I 

I 

I 

I 

I 

I 

Torque Cylinder Head Bolts

A

  

  

  

  

  

  

Torque Manifold Bolts

A

  

  

  

  

  

  

Valve Clearance

I

  

I 

  

I 

  

I 

Camshaft drive belt

A 

  

A 

  

A 

  

R 

Vacuum Fittings, Hoses and Connections

I

  

I 

  

I 

  

I 

II ENGINE FUEL SYSTEM 

 

Fuel (Line) Filter 

 

  

  

  

R 

  

  

Fuel (Tank) Filter 

 

  

I 

  

I 

  

I 

Air Cleaner Filter

 

  

  

  

R 

  

  

Idle RPM

A 

  

I 

  

I 

  

I 

Mixture Ratio 

I 

  

I 

  

I 

  

I 

Fuel System Cap, Tank, Lines and Connections

I

  

  

  

I 

  

  

Fuel Injection Electrical Connections

 

  

I

  

I 

  

I 

Oxygen Sensor 

 

  

R 

  

R 

  

R 

Electrical connections in oxygen sensor system 

 

  

I 

  

I 

  

I 

*Change oil at least every sixth month. 
However, adverse conditions (like hot ambient temperatures, trailer pulling, hill climbing, driving 
long distances at high speeds, extended periods of idling or low speed operation, short trip 
operation at freezing temperatures) require oil changes more frequently (every three months). 

 
 

pg. 45 Servicing 

1977  

MAINTENANCE SCHEDULE 

242 244 245 

file:///K|/ownersdocs/1977/1977_242_244_245/77242244245_03a.htm (4 of 16)12/22/2006 10:07:32 PM

Summary of Contents for 242 1977

Page 1: ...ons please consult your local dealer Contents Index see page 91 DESCRIPTION Page Introduction 2 Keys 3 Instruments and controls 4 Instruments 6 Warning lights 7 Ignition switch parking brake 8 Lighting 9 Turn signals 10 Wipers 11 Clock cigarette lighter ash tray 12 Tailgate window wiper electrically heated rear window hazard warning flasher 13 Heating and ventilation 14 Air conditioning 16 Front s...

Page 2: ...iler hauling 38 Note 39 MAINTENANCE SERVICE Maintenance services 41 Gas station checks 42 Engine compartment 43 Maintenance schedule 44 Engine oil 48 Cooling system 49 Emission control system 50 Transmission oils 56 Rear axle power steering brake fluid 57 Lubrication 58 Coolant 59 Note alternator 60 Replacing bulbs 60 Fuses 64 Wheels and tires 65 Wheel changing 66 Washing cleaning 68 Cleaning anti...

Page 3: ...2 244 245 Long distance trips 72 Cold weather 73 Service diagnosis 75 Specifications 80 Consumer information 86 Index 91 pg 2 General Information pg 3 Keys file K ownersdocs 1977 1977_242_244_245 77242244245_00 htm 3 of 4 12 22 2006 10 07 28 PM ...

Page 4: ...44 245 Write the key number codes on the inside cover page In the event the original keys are lost duplicates can be ordered from your Volvo dealer Top of Page file K ownersdocs 1977 1977_242_244_245 77242244245_00 htm 4 of 4 12 22 2006 10 07 28 PM ...

Page 5: ... VOLVO 242 244 245 pg 4 Instruments and controls pg 5 Instruments and controls See page 1 Defroster outlet side window14 2 Fresh air outlet15 3 Headlights parking lights9 file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 1 of 14 12 22 2006 10 07 29 PM ...

Page 6: ...lectrically heated rear window13 19 Ash tray12 20 Air conditioning16 21 Hazard warning flasher13 22 Seat belt reminder light20 Pages 6 16 will give you a detailed description of the vehicle s instruments and controls Note that vehicles may be differently equipped depending on special legal requirements etc pg 6 Instruments A Odometer Mile reading B Speedometer C Left turn signal indicator green D ...

Page 7: ... EGR Service red M Bulb failure warning light yellow N Temperature gauge The gauge pointer should normally remain inside the green range If the pointer enters the red range repeatedly check coolant level and fan belt tension see page 49 O Overdrive indicator light green Lights when overdrive is engaged P Fuel gauge The fuel tank capacity is approx 60 liters 15 8 US gals 13 2 Imp gals F Full 1 2 R ...

Page 8: ... while driving and the brake pedal can be depressed further than normal it is an indication that one of the brake circuits is not functioning Proceed cautiously to a Volvo dealer for an inspection of the brake system H Oil pressure warning light red If the light comes on while driving the oil pressure is too low Stop the engine immediately and check the engine oil level see page 48 After hard driv...

Page 9: ...the EGR valve or the oxygen sensor serviced The light will stay on until reset by servicing dealer M Bulb failure warning light yellow The light will come on if any of the following bulbs are defective one of the lower beams one of the tail lights one of the license plate lights one of the brake lights when the brake pedal is depressed Bulb replacement see page 60 63 pg 8 Ignition switch parking b...

Page 10: ...n the front door is closed Parking brake hand brake The lever is situated between the front seats The brake is applied to the rear wheels Parking brake reminder light The reminder light PARKING BRAKE on the instrument panel comes on whenever the parking brake lever is not fully released and the ignition is on pg 9 Lighting file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 6 of 14 12 22 2...

Page 11: ...lower beams and vice versa by moving the turn signal switch lever on the left side of the steering column towards the steering wheel The lights can be used without switching on the ignition key Instrument light rheostat Clockwise brighter Counterclockwise dimmer pg 10 Turn signals file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 7 of 14 12 22 2006 10 07 29 PM ...

Page 12: ...he first stop and holding it there The lever will return to the neutral position when released 3 High and low beam switching headlights on Move the lever towards the steering wheel and release it 3 Headlight flasher headlights off Move the lever towards the steering wheel The headlight high beam will be on until the lever is released pg 11 Wipers file K ownersdocs 1977 1977_242_244_245 77242244245...

Page 13: ... 4 Washer Adjusting washer nozzles The nozzle may be adjusted by inserting a needle into the metal insert and rotating the nozzle The washer fluid reservoir is located in the engine compartment and holds approx 6 liters 1 6 US gals 1 3 Imp gals pg 12 Clock cigarette lighter ash tray file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 9 of 14 12 22 2006 10 07 29 PM ...

Page 14: ...nly To reset the hands push in the reset knob and turn Cigarette lighter To operate depress the knob fully When the knob automatically releases the cigarette lighter is ready for use file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 10 of 14 12 22 2006 10 07 29 PM ...

Page 15: ...cealed storage area under the floor on the right side of the rear cargo area Reservoir capacity is approx 1 5 qts Electrically heated rear window 18 0 Off 1 On Switch off the rear window heater when the glass is clear of mist or frost Otherwise the battery will be unduly strained Do not place items against the inner surface of the rear window that may damage the printed circuit Do not scrape the i...

Page 16: ...tions regarding the use of the hazard warning flasher may vary from state to state pg 14 Heating and ventilation Heating system 1 TEMP Left cool Right warm 2 FLOOR Out no air to floor In full flow of air to floor 3 DEF defrost Out low volume air flow to defroster In full flow 4 REC recirculation To be used only for cars equipped with air conditioning file K ownersdocs 1977 1977_242_244_245 7724224...

Page 17: ...by the position of the FLOOR 2 and DEF 3 controls pg 15 Heating and ventilation How to obtain max heat 1 TEMP WARM 2 FLOOR depressed 5 FAN 2 or 3 6 All outlets halfway open remove condensation 1 TEMP WARM 3 DEF depressed 5 FAN 2 or 3 Always keep front external inlet grille in front of the windshield clear of obstructions snow ice etc file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 13 o...

Page 18: ...77 Volvo 242 244 245 Fresh air outlets A Closed B Open C Directing air flow horizontally D Directing air flow vertically Contents Top of Page file K ownersdocs 1977 1977_242_244_245 77242244245_01a htm 14 of 14 12 22 2006 10 07 29 PM ...

Page 19: ...ain rapid cooling all windows must be closed Buttons FLOOR and DEF must be released The air output will then be discharged through the four dash outlets which should be fully open Note For rapid removal of condensation from inside glass surfaces the air conditioner can be switched on The air conditioner will dehumidify the air inside the vehicle Have your Volvo dealer check the system for correct ...

Page 20: ...ALS WS 1977 Volvo 242 244 245 pg 18 Front seats Horizontal seat adjustment Seat back inclination adjustment Lumbar support adjustment file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 2 of 16 12 22 2006 10 07 30 PM ...

Page 21: ...t height There are two levers each with three positions for adjusting the height of the front or the back of the seat This means that the seat cushion angle can be adjusted for comfort When adjusting the seat in any position check that it is securely latched file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 3 of 16 12 22 2006 10 07 30 PM ...

Page 22: ...sten the seat belts whenever you drive or ride Rear seat passengers should also use the seat belts as heavy braking can have serious effects on an unfastened passenger Two lights will be illuminated for 4 8 seconds after the ignition key is turned to driving position One light is located in the instrument cluster and one in the console between the front seats A buzzer will sound at the same time i...

Page 23: ...d The seat belt locks and cannot be pulled out if it is pulled out rapidly during braking and acceleration if the vehicle is leaning excessively when driving in turns Check seat belt mechanism function as follows 1 Attach the seat belt Pull rapidly on the strap 2 Brake hard from approximately 30 mph 50 km h or drive in a tight circle check other traffic first Pull on the belt In these cases the be...

Page 24: ...engthen turn the buckle and pull it out as shown in the picture To shorten pull the upper part of the double webbing Maintenance Check periodically that the anchor bolts are secure and the belt in good condition Use water and a detergent for cleaning As the seat belts lose much of their strength when exposed to violent stretching they should be replaced after collision even though they may appear ...

Page 25: ...ock buttons To lock the front doors press down the lock button and keep the door handle pulled out while shutting the door To lock the rear doors press down the lock button and shut the door It is not necessary to keep the door handle pulled out To open a rear door from inside the lock button must first be pulled up The lock buttons should not be in the down position during driving In case of an a...

Page 26: ... trunk lid Child safety locks 244 and 245 The buttons are located on the rear door jambs A Normal lock function B The door cannot be opened from the inside Trunk lid 242 and 244 To open the lid turn the knob clockwise NOTE The key must be removed from the lock in order to be able to turn the knob The spare wheel jack and tool kit are stowed in the left side of the trunk pg 24 Hood file K ownersdoc...

Page 27: ...side under the dash Lift the hood slightly insert a hand under the center line of the hood and depress the safety catch handle Open the hood Check that the hood locks properly when closing pg 25 Vent windows rear view mirrors file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 9 of 16 12 22 2006 10 07 30 PM ...

Page 28: ... 242 244 245 Rear vent windows 2 door models A Open B Closed Inside mirror D Normal position N Night position reduces glare from following headlights file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 10 of 16 12 22 2006 10 07 30 PM ...

Page 29: ...ways off 3 Light on when either front door is opened Model 245 may be equipped with a light that differs from that in the 242 244 Sun roof certain models The sun roof is operated by a handle located between the sun visors Unfold the handle and turn it counterclockwise to open clockwise to close For safety reasons the handle should always be folded when driving file K ownersdocs 1977 1977_242_244_2...

Page 30: ...l and rear fender near the filler inlet will remind owners and filling station attendants of this requirement Important It is unlawful to dispense leaded fuel into any vehicle labeled unleaded Gasoline only pg 27 Rear seat model 245 Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion right or left side Tilt the seat towards the front seat file K ownersd...

Page 31: ...d automatically in their respective positions When replacing the rear seat to its normal position make sure the latches are securely locked and the seat belts lie on top of the seat back so they can easily be used pg 28 Model 245 tailgate To open from the outside Use the front door key Depress the release button located under the tail gate handle file K ownersdocs 1977 1977_242_244_245 77242244245...

Page 32: ...he T handle located in a recess at the bottom of the tail gate To close Push the catch upwards and at the same time lift the gate 1 4 inch Close the gate slowly but firmly pg 29 Tail gate model 245 file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 14 of 16 12 22 2006 10 07 30 PM ...

Page 33: ...mb screws and lift off the cover The spare wheel is now accessible Concealed storage space There are two concealed storage areas under the cargo compartment floor The tail gate window washer fluid reservoir located in the right side area pg 30 This page left intentionally blank file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 15 of 16 12 22 2006 10 07 30 PM ...

Page 34: ...WWW MANUALS WS WWW MANUALS WS 1977 Volvo 242 244 245 Contents Top of Page file K ownersdocs 1977 1977_242_244_245 77242244245_01b htm 16 of 16 12 22 2006 10 07 30 PM ...

Page 35: ...w speed in high gear Do not use kick down when driving a car equipped with an automatic transmission during the first 1 200 miles Service Inspection To ensure proper operation the car should be taken to a Volvo dealer after the first 600 miles for a service inspection The oil in the engine transmission and rear axle will then be changed This is very important since the oil rapidly collects impurit...

Page 36: ...gaged Allow the starter to operate for a longer time but not more than 15 20 seconds Do not race the engine immediately after starting when cold WARNING To ensure safe ventilation open the garage doors fully before starting the engine inside the garage The exhaust gases contain carbon monoxide which is invisible and odorless but very poisonous Engine warm up initial driving procedure Experience sh...

Page 37: ...gear only No extra operation of clutch or throttle pedal is normally necessary Engagement is facilitated if the accelerator pedal position is maintained steady When disengaging depressing the clutch pedal slightly makes a smooth transfer Do not use the overdrive at speeds below 45 mph 70 km h file K ownersdocs 1977 1977_242_244_245 77242244245_02 htm 3 of 11 12 22 2006 10 07 31 PM ...

Page 38: ...ng engaged unintentionally pg 34 Automatic transmission Shift positions P park R reverse N neutral D drive 2 1 low gear The gear selector can be moved freely between D and 2 The other positions are separated by a lockout which is operated by depressing the selector knob Shift gate file K ownersdocs 1977 1977_242_244_245 77242244245_02 htm 4 of 11 12 22 2006 10 07 31 PM ...

Page 39: ...al driving position Up and downshift between the three forward gears occurs automatically and is governed by throttle opening and speed pg 35 Automatic transmission 2 intermediate position Up and downshift automatically between positions 1 and 2 low and intermediate No upshift to 3rd gear top gear Position 2 can be used to obtain immediate downshifting to 2nd gear increased engine braking effect P...

Page 40: ...ent the car from moving when the gear selector is moved 3 Select position P or N Engine cannot be started in any other position 4 Start the engine by turning the ignition key 5 Select the desired gear 6 Release the brake and accelerate To stop the car release the throttle pedal and apply the brakes It is not necessary to move the gear selector The transmission will down shift automatically Rocking...

Page 41: ...tomatic transmission Gear selector in position N Check transmission oil level see page 56 Maximum speed 20 mph 30 km h Maximum distance 20 miles 30 km THE ENGINE CANNOT BE STARTED BY PUSHING OR PULLING THE CAR When jump starting observe that the booster battery must be connected to the car battery The booster battery must be connected to the car battery Any other connection will damage alternator ...

Page 42: ... failure warning light will come on See your Volvo dealer Trailer hauling does not normally present any particular problems but take into consideration the hitch tongue load should not exceed 160 200 lbs 75 90 kgs engine and transmission are subject to increased loads avoid overload and other abusive operation hauling a trailer affects handling durability and economy it is necessary to balance tra...

Page 43: ...CAUTION Do not mix radial ply and bias ply tires as this will adversely alter the vehicle handling characteristics If the brake power assist does not function The power assist to the brakes functions only when the engine is running When coasting or towing the brake pedal pressure must be increased 3 4 times The brake pedal feels stiff and hard Moisture on brake discs and brake pads affects braking...

Page 44: ...th the braking A good rule is to use the same gear downhill as would be used uphill For vehicles with automatic transmission use position 2 or in some cases 1 pg 40 Catalytic Converter Catalytic Converter Cautions Keep your engine properly tuned Certain engine malfunctions particularly involving the electrical fuel or ignition systems may cause unusually high converter temperatures Do not continue...

Page 45: ...t with the hot exhaust system and cause such materials to ignite under certain wind and weather conditions Excess starter cranking in excess of one minute with an intermittently firing or flooded engine can cause catalyst or exhaust system overheating This also applies to lengthy pushing or towing of vehicle to start Contents Top of Page file K ownersdocs 1977 1977_242_244_245 77242244245_02 htm 1...

Page 46: ...nance Records book Maintenance inspection 7 500 mile intervals Volvo advises you to follow the inspection program at 7 500 mile intervals which is outlined in the Warranties and Maintenance Records book This maintenance program consists of inspections and services necessary for the proper operation of your car over the next 7 500 miles The maintenance inspections includes several checks which requ...

Page 47: ...e SE SAE 10 W 40 See also page 48 Coolant Maintain fluid level between MAX and MIN marks on expansion tank Mixture of 50 anti freeze and 50 water Washer fluid Washer fluid reservoir Water and solvent wintertime use windshield washer anti freeze Brake fluid Check without removing the cap that the level is above the MIN mark Brake fluid DOT 3 or DOT 4 SAE J 1703 Battery Acid level 1 4 3 8 above plat...

Page 48: ...lter 7 Washer fluid reservoir 8 Expansion tank 9 Engine identification number 10 Oil reservoir power steering 11 Air Cleaner 12 Battery pg 44 Servicing 1977 MAINTENANCE SCHEDULE 242 244 245 A Adjust Correct if necessary R Replace I Inspect Correct or Replace if necessary L Lubricate file K ownersdocs 1977 1977_242_244_245 77242244245_03a htm 3 of 16 12 22 2006 10 07 32 PM ...

Page 49: ...Fuel Tank Filter I I I Air Cleaner Filter R Idle RPM A I I I Mixture Ratio I I I I Fuel System Cap Tank Lines and Connections I I Fuel Injection Electrical Connections I I I Oxygen Sensor R R R Electrical connections in oxygen sensor system I I I Change oil at least every sixth month However adverse conditions like hot ambient temperatures trailer pulling hill climbing driving long distances at hi...

Page 50: ...tion Wiring I I I Vacuum Advance Delay Valve R IV ENGINE CRANKCASE VENTILATION SYSTEM PCV Nipple Orifice I I I Ventilation Hoses I I I V ENGINE EXTERNAL EMISSIONS Exhaust Gas Recirculation Components I R I Air Injection Reactor System I I I Catalytic Converter Mounting Bolts A A A A Reset Service Indication for EGR or Oxygen Sensor A A A VI ENGINE EVAPORATIVE EMISSIONS Evaporative Control Canister...

Page 51: ...I I I I I I Check power steering fluid level I I I I I I I BODY Trunk Door and Hood Hinges and Latches L L L L L L L 1 Check the oil level at least every sixth month 2 For cars used for hard driving or in hilly terrain etc perform preventive service including oil change should be carried out every 30 000 miles pg 47 Servicing The following items should be checked weekly by the driver This only tak...

Page 52: ...tick marks represents 1 quart of oil To add oil or change oil Add oil of the same kind as already used Multigrade oils Service SE classification are recommended All year round SAE 10W 40 SAE 10W 30 Above 14 F 10 C SAE 20W 50 At very low temperatures below 0 F multigrade oil SAE 5W 20 or SAE 5W 30 is recommended However this oil should not be used when the temperature is continuously above 32 F Oil...

Page 53: ...US qts 3 4 Imp qts Changing oil filter Replace the oil filter at every oil change If the oil filter for any reason is changed separately 1 2 qt of oil should be added pg 49 Cooling system Changing coolant Every two years or 30 000 miles the cooling system should be drained flushed and refilled Remove the expansion tank cap Loosen the hose at the bottom of the radiator and open the drain cock on ri...

Page 54: ...0 US qts 9 Imp qts Cooling system hoses and connections Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings Drive belts The belt tension can be checked by depressing the fan belt at a point midway between the alternator and fan It should be possible to press down the belt about 5 10 mm 3 8 This also applies to other drive belts pg 50 Em...

Page 55: ... and connections heater control servo systems and hydraulic brake servo II Engine Fuel System Fuel 91 octane RON Research Octane Number unleaded fuel permitted for all models and required for certain models with catalytic converter A label on the instrument panel and on the rear fender near the filler inlet will remind of this requirement It is unlawful to dispense leaded fuel into a vehicle label...

Page 56: ...stem The oxygen sensor must be replaced every 15 000 miles At the same time the electrical connections of the oxygen sensor system should be inspected for chafing and corrosion Replace as necessary Special instructions for work on the fuel injection system Extreme cleanliness is essential when working on the injection system Great care must be observed Injection system service should be handled by...

Page 57: ...chafing and corrosion every 15 000 miles III Engine Ignition Components Change spark plugs The spark plugs should be changed every 15 000 miles However city driving or fast highway driving require changing after 7 500 miles of driving Tightening to 14 5 21 7 ft lbs 20 30 Nm When fitting new plugs be sure to fit the right type Volvo no 273545 Bosch W 175 T 30 or corresponding When changing the spar...

Page 58: ...cks carbon formation dirt and erosion Timing Delay Valve This valve should be replaced every 30 000 miles A clogged valve will impair fuel economy pg 53 Emission control systems IV Engine Crankcase Ventilation System Crankcase ventilation The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere Instead the crankcase gases are...

Page 59: ...ls This is a reminder to have the EGR valve or the oxygen sensor serviced The light will stay on until reset pg 54 Emission control systems Air Injection Reactor System This system admits fresh air to the hot exhaust gases in the exhaust manifold The fresh air will burn the unburned portion of the exhaust gases to reduce hydrocarbon and carbon monoxide contents The air pump is located on the right...

Page 60: ...he air pump and that there is no excessive noise The exhaust emissions will be incorrect if the AIR System does not operate properly Catalytic Converter This is a supplementary device in the exhaust system designed to clean the remaining dirty exhaust gases This device is mainly a container with a ceramic material insert designed to let the exhaust gases pass through channels in the insert The cha...

Page 61: ...n the fuel tank a check valve at the fuel tank and a charcoal filter in the engine compartment The components are interconnected by hoses which channel fuel fumes from the fuel tank to the charcoal filter where they are stored until the engine is started and then drawn into the engine fuel induction system Evaporative Control Canister Replace the canister every 45 000 miles Contents Top of Page fi...

Page 62: ...iving while it is still hot through plug B Manual 4 speed transmission with overdrive M46 Capacity 2 4 US qts 2 3 liters Fluid type Automatic Transmission Fluid Type F Replace at 600 miles and every 30 000 miles The oil level should be up to the filler plug A Transmission and overdrive are lubricated by the same oil Therefore when the oil is drained through plug B also remove cover on the overdriv...

Page 63: ...ound in PARK position with the engine idling If topping up is necessary fill through the dipstick tube NOTE The dipstick has graduations for hot A and cold B transmission fluid When checking the fluid level use a clean rag that will not leave lint pg 57 Rear axle power steering brake fluid Rear axle oil Capacity 1 7 US qts 1 6 liters Oil type API GL 5 MIL L 2105 B or C Viscosity SAE 90 file K owne...

Page 64: ...ed Check fluid level with engine idling and after driving while the fluid is still hot Wipe the reservoir clean The fluid level should be within the markings on the dipstick which is attached to the cover Brake fluid Fluid type DOT 3 or DOT 4 SAE J 1703 Replace every third year or 45 000 miles Check without removing the cap that the level is above the MIN mark of the fluid reservoirs Always entrus...

Page 65: ...r The hinges on hood doors and trunk lid as well as door stops should be lubricated every 7 500 miles During the wintertime the locks in the doors and trunk lid should be treated with special anti freeze lubricant to prevent them from freezing up Door Hinges and door stop A grease B oil No Lubricating point Lubricant 1 Hood lock Paraffin wax 2 Hood hinges Oil 3 Sun roof wind deflector Oil 4 Door l...

Page 66: ...n the expansion tank The check should be made with particular thoroughness when the engine is new or the cooling system has been drained Do not remove the filler cap other than for topping up with coolant Frequent removal may prevent coolant circulation between the engine and the expansion tank during engine warming up and cooling Top up with coolant Top up with coolant by filling the expansion ta...

Page 67: ...tery while the engine is running as this will immediately ruin the alternator Always make sure that all the battery connections are properly tightened 5 If any electrical welding work is performed on the vehicle the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible Replacing bulbs The replacement of bu...

Page 68: ...m slightly and remove it forwards 3 Turn the chromed ring slightly counterclockwise Remove the chromed ring and lift out the headlamp unit 4 Disconnect the socket contact Installation is done in the opposite way Check that chromed ring is retained by all four clips Check headlight alignment pg 62 Replacing bulbs file K ownersdocs 1977 1977_242_244_245 77242244245_03b htm 7 of 14 12 22 2006 10 07 3...

Page 69: ... 32 Ba 15 s 1073 5 Tail light 242 244 5 4 Ba 15 s 67 6 Stop light 242 244 21 32 Ba 15 s 1073 7 Rear turn signal 245 21 32 Ba 15 s 1073 8 Back up light 245 21 32 Ba 15 s 1073 9 Stop light 245 21 32 Ba 15 s 1073 10 Tail light 245 5 4 Ba 15 s 67 Remove the Phillips screws retaining the lenses Replace bulb by slightly depressing and turning counterclockwise pg 63 Replacing bulbs file K ownersdocs 1977...

Page 70: ... out the housing assembly Pull out the cover end which is not provided with a lock pin Replace bulb When re installing first locate the lock pins see picture and then press on the cover Check that the rubber gasket is positioned and press the housing assembly into place file K ownersdocs 1977 1977_242_244_245 77242244245_03b htm 9 of 14 12 22 2006 10 07 34 PM ...

Page 71: ...age If one fuse often melts take the car to your Volvo dealer for fault tracing Reading downwards the fuses protect the following 1 Lighter Rear wiper washer 8 A 2 Windshield wiper washer Heater fan Horn 16A 3 Rear demist Overdrive 16A 4 Glove compartment light Back up lights El heated seat Air conditioning 8A 5 Instrument Turn signals Warning lights Relay fuel injection system Seat belt warning 8...

Page 72: ... Check tire wear pattern Check the tires at regular intervals for damage and abnormal wear also for particles which can become imbedded in the tread Have them balanced if necessary Poorly balanced wheels will rapidly increase the wear on the tires and affect riding comfort To observe when replacing wheels To avoid re balancing mark and re install wheels in the same location and same position as be...

Page 73: ...nt When the car is to be raised up the jack should be on level firm ground Avoid creeping under the car when it is raised by the jack There is a risk that the car may slide off the jack especially if the ground is soft Before the vehicle is raised up the parking brake should be applied and one of the gears engaged Also block one of the wheels standing on the ground With automatic transmission the ...

Page 74: ...l nuts have right hand threads which can be loosened by turning the wrench counterclockwise Insert the lifting arm of the jack into the appropriate jack attachment next to the wheel to be changed pg 67 Wheel changing Make sure the arm goes in all the way Raise up the side of the car high enough to lift the wheel off the ground file K ownersdocs 1977 1977_242_244_245 77242244245_03b htm 13 of 14 12...

Page 75: ...Tighten the nuts until the wheel makes good contact with the flange Lower the vehicle and tighten the nuts alternately Tightening torque 72 100 ft lbs Fit the wheel cap Do not rotate the raised wheel if the car is equipped with a limited slip differential as this will also move the other rear wheel on the ground and the car may slide off the jack Contents Top of Page file K ownersdocs 1977 1977_24...

Page 76: ...hould be rinsed with clean water Then dry carefully with a soft clean chamois cloth Use a separate chamois cloth for windows Using the same chamois cloth can cause greasy smears on the windows When washing the car remember to clean the drain holes in doors and bottom rails Chromed parts Chromium plated and anodized parts should be washed with clean water as soon as they become dirty This is partic...

Page 77: ...rinsed off with water Anti rust treatment Your Volvo has been rust protected at the factory On external surfaces a heavy coat of wear resistant material has been used while on the internal surfaces a lighter rust protector is used The exterior rust protection should be inspected regularly or at least once per year If the rust protection has been penetrated a repair should be made as soon as possib...

Page 78: ... dry and have a temperature above 15 C 60 F Scratches on the surface where the paint has not been completely penetrated can be repaired directly after light scraping to remove dirt Deep scratches down to the bare metal 1 Scrape or sand the damaged surface lightly and break the edges of the scar 2 Apply the rust remover watch eyes and skin wait a few minutes and then rinse carefully with water 3 Th...

Page 79: ...ay Sand paper H 150 300 grit Thinner Note When touching up the car it should be well cleaned and dry and have a temperature exceeding 15 C 60 F Mask with tape and paper prior to painting larger surfaces Remove the masking immediately after application of the last paint coat before the paint starts to dry Touching up is as follows 1 Remove paint flakes 2 Sand the damaged surface and wash it clean w...

Page 80: ...iate undue breakdown Take along a Volvo dealer directory The main items to check are listed below 1 Brakes front wheel alignment and steering gear 2 Engine running condition 3 Fuel system operation 4 Oil levels 5 Cooling system Check for leaks or doubtful hoses 6 Tires Replace worn tires 7 Battery Clean terminals 8 Tool equipment 9 Lighting 10 Drive belts for tightness and wear pg 73 Cold weather ...

Page 81: ...t stresses during the winter than during the warm summer months because the electrical equipment and starter motor are used more often Since the capacity of the battery is also considerably lower at low air temperature it should also be checked more often and if necessary charge the battery If the battery voltage is excessively low it may become damaged by frost Brake system During cold weather th...

Page 82: ... see below Loose or corroded battery cable terminals Check battery terminals and clamps clean or replace if necessary Check that the starter cable is tightened The ground strap which connects the body to the rear of the engine should also be checked for corrosion or looseness Open circuit between ignition starter switch and ignition terminal on starter The circuit is closed if a clicking sound is ...

Page 83: ...with a moisture remover Cold start injector out of order Test the cold start injector function with cold and hot engine Rest pressure incorrect Test rest pressure and the fuel system for leaks If no fault is found following the above steps contact your Volvo dealer pg 77 Service diagnosis Condition Erratic idle misfiring Possible cause Correction Intake system leaking Check that the flexible air i...

Page 84: ...tall at idle pg 78 Service diagnosis Condition Low top speed loss of power Possible cause Correction Air filter clogged Check air filter Throttle misadjusted Check that the throttle touches the high speed stop when the accelerator is fully depressed Fuel filter clogged Clean fuel tank filter and replace fuel line filter Incorrect timing or dwell angle Check and adjust Condition Excessive fuel cons...

Page 85: ...miles in order to remove carbon deposit on the spark plugs If this procedure is not effective clean or replace the spark plugs if necessary Condition Deceleration backfiring Possible cause Correction Diverter valve faulty Check diverter valve operation pg 80 Specifications Type designations In all correspondence concerning your vehicle with the dealer and when ordering parts the V I N number shoul...

Page 86: ...urther information regarding these regulations please consult your Volvo dealer 3 Model Plate Vehicle Identification Number VIN Version Identification Code VIC with information on engine type emission equipment etc codes for color and upholstery GVW on wheel valance 4 Loads and Tire Pressures 5 FMVSS specifications These two labels are located on the left front door opening Contents Top of Page fi...

Page 87: ...t depending on type 2844 3060 lbs 1291 1389 kg 2886 3106 lbs 1310 1410 kg 3071 3271 lbs 1394 1485 kg Gross vehicle weight GVW 4030 lbs 1830 kg 4030 lbs 1830 kg 4300 lbs 1950 kg Capacity weight 920 lbs 420 kg 920 lbs 420 kg 1120 lbs 520 kg Permissible axle weight front 1885 lbs 855 kg 1885 lbs 855 kg 1885 lbs 855 kg Permissible axle weight rear 2180 lbs 990 kg 2180 lbs 990 kg 2600 lbs 1180 kg Max t...

Page 88: ...ts 6 5 liters rear axle 1 4 US qts 1 2 Imp qts 1 3 liters steering gear power 0 8 US qts 0 6 Imp qts 0 7 liters pg 82 Specifications ENGINE 4 cylinder in line liquid cooled gasoline engine Cylinder block in special cast iron Bores directly in the block Cylinder head in light alloy Separate inlet and exhaust passages Single overhead camshaft Engine lubrication is provided by a gear pump driven from...

Page 89: ... F 97 C Fan belts designation HC 38 X 925 Fuel system The engine is equipped with fuel injection system pg 83 Specifications Ignition System Firing order 1 3 4 2 Ignition setting vacuum regulator disconnected at 750 rpm US models VIC 453 and 459 12 2 Canada models VIC 452 and 455 15 2 Spark plugs Volvo Part No 273545 Bosch W 175 T 30 Spark plug gap 0 028 0 032 0 7 0 8 mm Tightening torque 14 5 21 ...

Page 90: ...1 W 32 cp Ba 15s 2 Tail lights 67 5 W 4 cp Ba 15s 2 Stop Lights 1073 21 W 32 cp Ba 15s 2 Back up Lights 1073 21 W 32 cp Ba 15s 2 Side Marker Lights 57 3 W 2 cp S 8 5 2 The following bulbs may be obtained from your nearest Volvo dealer Rear ash tray Light 1 2 W W1 8d 1 License Plate Light 5 W S 8 5 2 Interior Light 10 W S 8 5 1 245 2 Glove Locker Light 2 W Ba9s 1 Instrument Panel Light 2 W Ba7s 3 C...

Page 91: ...s 2 Bulb Failure 1 2 W W1 8 d 1 pg 84 Specifications Front End Suspension is of the McPherson type with the shock absorber mounted in a strut in the coil spring Rack and pinion steering gear Power steering is optional Safety steering column Front wheel alignment The alignment specifications apply to an unloaded car but include fuel coolant and spare wheel Toe in 3 16 0 17 0 06 4 5 1 5 mm manual st...

Page 92: ...m Transmission Type designation M45 M46 AW55 BW55 Reduction ratios 1st gear 3 71 1 3 71 1 2 45 1 2nd gear 2 16 1 2 16 1 1 45 1 3rd gear 1 37 1 1 37 1 1 00 1 4th gear 1 00 1 1 00 1 Overdrive 0 80 1 Reverse 3 68 1 3 68 1 2 21 1 Rear axle 3 91 1 3 91 1 3 91 1 Speeds in mph km h at 1000 engine rpm Transmission M45 M46 Rear axle ratio 3 91 1 3 91 1 1st gear 5 0 8 1 5 0 8 1 2nd gear 8 6 13 9 8 6 13 9 3r...

Page 93: ... 10 44 20 70 20 70 30 110 25 44 45 mph 70 km h with overdrive engaged Tool kit Wheel nut and spark plug wrench 2 screwdrivers 1 Phillips 1 standard Tommy bar 2 open end wrenches Tires pg 86 Customer information Consumer information Acceleration and passing ability Vehicle stopping distance file K ownersdocs 1977 1977_242_244_245 77242244245_04 htm 7 of 12 12 22 2006 10 07 36 PM ...

Page 94: ...ed to obtain the figures Notice This information represents results recorded by skilled drivers under controlled road and vehicle conditions and the information may not be applicable to other conditions Acceleration and Passing ability This chart indicates passing times and distances that can be met or exceeded by 1977 Volvo 242 244 and 245 in the situations diagramed below Low speed The low speed...

Page 95: ...77 Volvo 242 244 245 pg 87 Customer information High speed The high speed pass assumes an initial speed of 50 mph and a limiting speed of 80 mph file K ownersdocs 1977 1977_242_244_245 77242244245_04 htm 9 of 12 12 22 2006 10 07 36 PM ...

Page 96: ...4 without locking the wheels under different conditions of loading and with partial failures of the braking system This information represents results recorded by skilled drivers under controlled road and vehicle conditions The information may not be applicable to other conditions which may be less favorable file K ownersdocs 1977 1977_242_244_245 77242244245_04 htm 10 of 12 12 22 2006 10 07 36 PM...

Page 97: ... the wheels under different conditions of loading and with partial failures of the braking system This information represents results recorded by skilled drivers under controlled road and vehicle conditions The information may not be applicable to other conditions which may be less favorable pg 90 Customer information file K ownersdocs 1977 1977_242_244_245 77242244245_04 htm 11 of 12 12 22 2006 1...

Page 98: ...ed vehicle weight and b the load imposed upon the tire by the vehicle at that condition WARNING Failure to maintain the recommended tire inflation pressure or to increase tire pressure as recommended when operating at maximum loaded vehicle or loading the vehicle beyond the capacities specified on the tire placard affixed to the vehicle may result in unsafe operating conditions due to premature ti...

Page 99: ...tment 69 Ash trays 12 Automatic transmission driving 34 Automatic transmission oil 56 B Battery 42 Body and chassis 58 Brake fluid 42 57 Brakes 39 Break in period 31 Bulb failure warning light 7 Bulbs 60 83 C Capacities 81 Cargo space 81 Chassis number 80 Checking coolant 42 59 Checking oil 48 Child safety locks 23 29 file K ownersdocs 1977 1977_242_244_245 77242244245_05 htm 1 of 7 12 22 2006 10 ...

Page 100: ...and weights 81 Dipstick 48 Door lock anti freeze 73 Doors and locks 22 73 Drain plug engine 48 Drain plug rear axle 57 Drain plug transmission 56 Drive belts 49 Driving with trunk lid open 39 E Electrically heated rear window 13 Electrical system 83 Emergency towing pulling 36 Emission control system 50 Engine 43 82 Engine oil 42 48 F Fan belts 49 Fault tracing 75 file K ownersdocs 1977 1977_242_2...

Page 101: ...as filler cap 26 Gasoline 26 42 Gas station checks 42 Gear shift positions 33 H Hand brake 8 Hazard warning flasher 13 Headlight flasher 9 Headlights 61 Headlights replacement 61 Hood lock 24 Horn 4 I Ignition and steering wheel lock 8 Instrument lights 9 Instruments and controls 4 Interior light 26 63 J Jack 66 K Keys 3 file K ownersdocs 1977 1977_242_244_245 77242244245_05 htm 3 of 7 12 22 2006 ...

Page 102: ... 41 O Odometer 6 Oil change engine 48 Oil change rear axle 57 Oil change transmission 56 Oil filter 48 Oil pressure 7 Overdrive 33 P Paint touch up 70 Parking brake 8 Parking lights 9 Polishing 68 Power steering 57 Power train 56 84 R Rear axle oil 57 Rear seat 245 27 Rear view mirrors 25 Rear window heating 13 Rust protection 69 file K ownersdocs 1977 1977_242_244_245 77242244245_05 htm 4 of 7 12...

Page 103: ...eedometer 6 Starting engine 32 Starting key 3 Steering wheel lock 8 Storage space 245 29 Sun roof 26 T Tachometer 6 Tailgate 28 Tailgate window washer wiper 13 Temperature gauge 6 Tire pressure 65 85 Tires 65 Tire reserve load 90 Tire wear indicator 65 Tools 85 Touch up 70 Towing 36 Trailer hauling 38 Transmission oils 56 Trunk 242 244 23 file K ownersdocs 1977 1977_242_244_245 77242244245_05 htm ...

Page 104: ...stance 88 VIN VIC 80 W Warning lights 7 Warranty 41 Warranty inspection 31 Washer fluid 43 73 Washer nozzles 11 Washing 68 Waxing 68 Weights 81 Wheel alignment 84 Wheel change 66 Wheels and tires 65 Windshield washers 11 43 73 Windshield wipers 11 Wintertime driving 73 Wipers 11 Back Cover Tire Pressures file K ownersdocs 1977 1977_242_244_245 77242244245_05 htm 6 of 7 12 22 2006 10 07 36 PM ...

Page 105: ...WWW MANUALS WS WWW MANUALS WS 1977 Volvo 242 244 245 Contents Top of Page file K ownersdocs 1977 1977_242_244_245 77242244245_05 htm 7 of 7 12 22 2006 10 07 36 PM ...

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