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2003 VOLVO XC90

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VOLVO

XC90

Maintenance

pg. 123 Maintenance

Volvo maintenance 124

Working on your vehicle 126

Engine compartment 128

Oils and fluids 129

Battery maintenance 134

pg. 124 Maintenance

Volvo Maintenance

Maintenance Volvo advises you to follow the maintenance program outlined in the Warranty and
Service Records Information booklet. This maintenance program contains inspections and services
necessary for the proper function of your vehicle. The maintenance services contain several checks
which require special instruments and tools and therefore must be performed by a qualified technician.
To keep your Volvo in top condition, specify time-tested and proven Genuine Volvo Parts and
Accessories.

The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate
purchaser to assure the proper servicing and function of the components that control emissions. These
services, which are listed in the "Warranty and Service Records Information booklet," are not covered

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Summary of Contents for 2003 XC90

Page 1: ...l enjoy many years of safe driving in your Volvo an automobile designed with your safety and comfort in mind To help ensure your satisfaction with this vehicle we encourage you to familiarize yourself...

Page 2: ...ntario M2H 2N7 800 663 8255 General information Shiftlock When your car is parked the gear selector is locked in the P ark position To release the selector from this position turn the ignition key to...

Page 3: ...be difficult or impossible to comply with these requirements Modifications to the emission control system s may render your Volvo not certifiable for legal operation in the U S Canada and other count...

Page 4: ...cts In order to have efficient and well controlled recycling many Volvo variants have printed dismantling manuals indicating the weight and material of individual components For Volvo all homogeneous...

Page 5: ...PremAir works as a catalytic converter converting most of the ground level ozone passing through the radiator into oxygen thereby reducing harmful ground level ozone Instruments switches and controls...

Page 6: ...ystem controls 48 19 Windshield wiper washer lever 34 20 Audio control buttons in steering wheel 161 21 Instrument panel 24 22 Horn iv 23 Cruise control buttons in steering wheel 37 24 Turn signals Hi...

Page 7: ...and controls Climate control Interior Locks and Alarm Starting and driving Vehicle care Wheels and tires Maintenance Specifications Audio Index Back Cover Top of Page file K ownersdocs 2003 2003_XC90...

Page 8: ...vo the inventor of the three point seat belt urges you and all occupants of your vehicle to wear seat belts and ensure that children are properly restrained using an infant car or booster seat determi...

Page 9: ...when driving in turns For the seat belt to provide maximum protection in the event of an accident it must be worn correctly When wearing the seat belt remember The belt should not be twisted or turned...

Page 10: ...ing they should be replaced after any collision even if they appear to be undamaged Never repair the belt on your own have this work done by an authorized Volvo retailer only Any device used to induce...

Page 11: ...enhancement to the three point seat belt system your Volvo is equipped with a Supplemental Restraint System SRS to complement the three point seat belt system The inflatable airbag is installed folded...

Page 12: ...rtment above the glove compartment The panel is embossed SRS WARNING No objects accessory equipment or stickers may be placed on attached to or installed near the SRS cover in the center of the steeri...

Page 13: ...es that may occur in an accident When installing any accessory equipment make sure that the SRS system is not damaged Do not attempt to service any component of the SRS yourself Attempting to do so ma...

Page 14: ...t is less severe but severe enough to present a clear injury risk the dual stage airbags are triggered at 70 of their total capacity If the impact is more severe the dual stage airbags are triggered a...

Page 15: ...e no loose articles e g coffee cups on the floor seat or dashboard area Never try to open the SRS cover on the steering wheel or the passenger side dash This should only be done by an authorized Volvo...

Page 16: ...replace the SRS system components Use only new Genuine Volvo Parts when replacing SRS components airbags seat belts pretensioners etc When are the airbags NOT deployed Not all frontal collisions acti...

Page 17: ...onnect the battery Wait at least one minute Insert the key in the ignition and turn it to position II Press firmly on the brake pedal Move the gear selector from P ark to the N eutral position There i...

Page 18: ...d deceleration occurs The airbag system includes gas generators 1 surrounded by the airbags 2 and front seat belt pretensioners for both of the front seats To deploy the system the sensor 3 activates...

Page 19: ...2003 VOLVO XC90 Contents Top of Page file K ownersdocs 2003 2003_XC90 03xc90_01a htm 12 of 12 12 30 2006 4 18 49 PM...

Page 20: ...o the sides of both front seat backrests wires and gas generators sensor units see illustration on next page The SIPS airbag system is designed to help increase occupant protection in the event of cer...

Page 21: ...No objects accessory equipment or stickers may be placed on attached to or installed near the SIPS airbag system or in the area affected by SIPS airbag deployment see illustration in the center colum...

Page 22: ...vehicle in a roll over situation and to help prevent them from being thrown from the vehicle if a roll over occurs NOTE In 5 seat models the Inflatable Curtains extend to protect both rows of seats 7...

Page 23: ...is level could impede the function of the Inflatable Curtain pg 13 Safety Roll over Protection System Volvo s Roll over Protection System has been developed to help prevent the vehicle from rolling ov...

Page 24: ...s is the date when you should contact your Volvo retailer to inspect and if necessary replace the airbags and seat belt pretensioners If you have any questions concerning either system contact an aut...

Page 25: ...helps absorb some of the forces that could result in the whiplash effect WARNING WHIPS is designed to supplement the other safety systems in your vehicle For this system to function properly the thre...

Page 26: ...ght as comfort allows and be against the seat back with the seat belt properly fastened pg 16 Safety WARNING Any contact between the front seat backrests and the folded rear seat could impede the func...

Page 27: ...at children are safer in rear seating positions than front seating positions when properly restrained A child restraint system can help protect a child in a vehicle Here s what to look for when select...

Page 28: ...in the vehicle interior can rise very quickly Exposure to these high temperatures for even a short period of time can cause heat related injury or death Small children are particularly at risk pg 18 S...

Page 29: ...belt should be positioned across the chest and shoulder see illustration The shoulder belt must never be placed behind the child s back or under the arm WARNING Failure to follow the manufacturer s i...

Page 30: ...t forward and press it down until it locks in place The booster cushion must be pressed down before the backrest can be folded down Child restraint anchorages Child restraint anchorages Volvo vehicles...

Page 31: ...lation easier each seat belt except for the driver s belt is equipped with a locking mechanism to help keep the seat belt taut When attaching the seat belt to a child seat Attach the seat belt to the...

Page 32: ...ecommends that ALL occupants adults and children shorter than four feet seven inches 140 cm be seated in the back seat of any vehicle with a front passenger side airbag Drive safely Automatic Locking...

Page 33: ...erica If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA canno...

Page 34: ...2003 VOLVO XC90 Contents Top of Page file K ownersdocs 2003 2003_XC90 03xc90_01b htm 15 of 15 12 30 2006 4 18 50 PM...

Page 35: ...ls 33 Hazard warning flashers rear window sideview mirror defroster heated front seats 35 Trip computer option 36 Cruise control 37 Parking brake Opening closing the hood 38 Opening the tailgate Auxil...

Page 36: ...sed for measuring shorter distances The right hand digit gives tenth of a mile kilometer Press the button for more than 2 seconds to reset Change between trip odometers 1 and 2 using one short press o...

Page 37: ...s approximately 19 US gals 72 liters When a warning light in the gauge comes on there are approximately 1 8 US gal 8 liters of fuel remaining in the tank 14 Indicator and warning symbols pg 25 Instrum...

Page 38: ...e fluid level in the reservoir See page 128 for reservoir position and page 132 for instructions Canadian models are equipped with this warning light If the BRAKE and ABS warning lights come on at the...

Page 39: ...If the warning light comes on and stays on this indicates that traction with the road surface is reduced Drive with caution If this light flashes it indicates that the DSTC system is working to restor...

Page 40: ...for an inspection of the system See the SRS section for more information Generator warning light If the light comes on while the engine is running have the charging system checked Seat belt reminder T...

Page 41: ...gine transmission electrical and emission systems The CHECK ENGINE light will light up if the computer senses a condition that potentially may need correcting When this happens please have your vehicl...

Page 42: ...GINE Stop and switch off the engine to help prevent serious risk of damage SERVICE URGENT Take your vehicle to an authorized Volvo retailer for inspection as soon as possible SEE MANUAL Refer to your...

Page 43: ...used to switch on auxiliary lights if installed An LED in the switch will light up to indicate that the auxiliary lights are illuminated 4 Dynamic Stability Traction Control system DSTC This button i...

Page 44: ...he auxiliary sockets can also be used for cigarette lighters which are available as accessories at your Volvo retailer pg 30 Instruments and controls Steering wheel adjustment Steering wheel adjustmen...

Page 45: ...our Volvo retailer Please note that the use of daytime running lights is mandatory in Canada Parking lights on The parking lights should be switched off when you leave the vehicle to help avoid batter...

Page 46: ...E If the fuel filler door does not unlock after the button has been pressed please see page 32 for information on manually unlocking this door D Front fog lights The front fog lights will function onl...

Page 47: ...e spare wheel well 1 Open the upper and lower sections of the tailgate and fold up the rear section of the cargo area floor 2 If the vehicle is equipped with the optional grocery bag holder detach the...

Page 48: ...ow beam switch headlights on Move the lever towards the steering wheel and release it Headlight flasher headligts off Move the lever towards the steering wheel The headlight high beam will be on until...

Page 49: ...ers off If the lever is in the 0 position and you move it upwards the wipers will sweep one stroke at a time for as long as you hold the lever up Single sweep position Move the lever slightly upwared...

Page 50: ...k to the intermittent position CAUTION When washing the vehicle in an automatic car wash move the windshield wiper lever to position 0 to deactivate the rain sensor If the rain sensor is left on the w...

Page 51: ...lashers NOTE Regulations regarding the use of the hazard warning flasher may vary depending on where you live Sideview mirror and rear window defroster Press the switch to start heating the rear windo...

Page 52: ...ion The trip computer stores information gathered from several systems in your vehicle and has four menus that can be displayed in the text window Driving distance on current fuel reserve Average fuel...

Page 53: ...since the last time the trip computer was reset by pressing RESET button C When the engine is switched off information on fuel consumption is stored and remains in system memory until the RESET butto...

Page 54: ...y set speed Acceleration Momentary acceleration such as when passing another vehicle does not affect cruise control operation The vehicle will automatically return to the previously set speed when you...

Page 55: ...lippery roads or when driving on unpaved or uneven road surfaces Cruise control may not maintain set speed on steep downgrades pg 38 Instruments and controls Parking brake Opening closing the hood Par...

Page 56: ...3 Press up the release control 2 located under the front edge of the hood and lift To close the hood place your hand on it and press down until the hood locks in the closed position WARNING Do not gr...

Page 57: ...console Auxiliary 12 volt sockets These 12 volt sockets can be used to plug in certain accessories such as cellular telephones etc 12 volt socket in the cargo compartment Fold down the lid to use the...

Page 58: ...ch must be ON ignition key in position I II or the engine running for the electrically operated windows to function To lower Press down the front edge of the button to the first detent stop To raise L...

Page 59: ...ction circuit breaker will temporarily halt window function The window will return to normal function after a brief cool down period WARNING Always remove the ignition key when the vehicle is unattend...

Page 60: ...uttons on the driver s door armrest Electrically operated window in the front passenger s seat The control for the electrically operated window in the front passenger s seat operates that window only...

Page 61: ...owing headlights Autodim function option The autodim function reacts to headlights from following traffic and automatically reduces glare NOTE The autodim function is automatically switched off when t...

Page 62: ...on with the central locking system option If you lock the vehicle and later unlock it with the same remote control and open the driver s door the sideview mirrors and the driver s seat will automatica...

Page 63: ...h the switch forward to the first detent stop and hold it until the moonroof has closed completely AUTO close Push the switch forward as far as possible and release it to automatically close the moonr...

Page 64: ...g position If the moonroof is repeatedly obstructed during auto close operation an overload circuit breaker will temporarily halt moonroof function The moonroof will return to normal function after a...

Page 65: ...always be replaced with a new one Sensors The sunlight sensor on the dashboard and passenger compartment temperature sensor in the ECC control panel should not be covered in any way as this could cau...

Page 66: ...ngine is switched off even if the ignition is switched to positions I or II the blower control will be automatically switched off to avoid unnecessary battery drain The following points pertain if the...

Page 67: ...e the air vents in the center of the dashboard to direct as much air as possible toward the windows Air vents in the door pillars A Open B Closed C Horizontal air flow D Vertical air flow Direct the o...

Page 68: ...ar window and sideview mirror defrosters This function defrosts de ices the rear window and sideview mirrors The LED in the switch will light up to indicate that the heating function is engaged See pa...

Page 69: ...n orange LED comes on will turn both the blower and the air conditioning off See also page 46 pg 50 Climate control Electronic Climate Control ECC contd Air distribution Press AUTO to automatically re...

Page 70: ...button will flash 5 times to show that the timer mode is being activated In timer mode each time the recirculation button is pressed the climate control system will recirculate the air in the passenge...

Page 71: ...Quality sensor activated at all times Recirculation is limited in cold climates to avoid fogging If window fogging occurs you should deactivate the Air Quality sensor If fogging occurs use the defrost...

Page 72: ...Interior pg 53 Interior Front seats 54 Rear seats 58 Interior lighting 61 Floor mats 62 Storage compartments 63 Securing cargo 67 pg 54 Interior Front seats file K ownersdocs 2003 2003_XC90 03xc90_04a...

Page 73: ...Manual front rear adjustment The seat can be moved forward or rearward by pulling up on the front rear adjustment bar Check that the seat is securely locked into position after adjusting WARNING Do no...

Page 74: ...he seat as far forward as possible WARNING Cover sharp edges on the load to help prevent injury to occupants Secure the load to help prevent shifting during sudden stops pg 56 Interior Front seats con...

Page 75: ...driver s door the driver s seat will automatically move to the position in which you left it The seat will move to this position even if someone else has adjusted it since you last unlocked the vehicl...

Page 76: ...not be obstructed in any way when the seat is in motion Programming the memory Please note that only the driver s seat is equipped with the memory function Three seat positions can be programmed To pr...

Page 77: ...ent Lift the adjustment bar 2 to move the seat forward or rearward Removing the center console seven seat models only In order to make it possible to move the center seat in the second row of seats as...

Page 78: ...people in the front seats pg 59 Interior Head restraint second row center position The head restraint in the center position can be adjusted to 4 different heights To raise pull the restraint up until...

Page 79: ...ond row of seats 1 Move the seat s to their rearmost position seven seat models only 2 Pull the loop A to fold down an outboard head restraint Press down the center head restraint if necessary see pag...

Page 80: ...d pull the seat cushion out until it locks in place This also locks the backrest in the upright position pg 61 Interior Interior lighting Courtesy light front reading lights The courtesy reading light...

Page 81: ...e function The courtesy light timer periods can be changed Contact your Volvo retailer Rear reading lights The reading lights can be switched on or off by pressing the respective buttons Seven seat mo...

Page 82: ...properly placed and secured in the mat clips WARNING An extra mat on the driver s floor can cause the accelerator pedal to catch Check that the movement of the accelerator pedal is not impeded No mor...

Page 83: ...2003 VOLVO XC90 pg 63 Interior Storage compartments pg 64 Interior Storage compartments contd file K ownersdocs 2003 2003_XC90 03xc90_04b htm 1 of 10 12 30 2006 4 18 55 PM...

Page 84: ...ose the deep storage bin with slots for CD storage Cup holders for the front seats Two cup holders are provided for the front seat occupants Press lightly on the cover to open it Ashtray accessory An...

Page 85: ...Grasp the lower edge of the panel to pull out the cup holders in the rear side of the center console The cup holder insert can be removed to provide space for a large plastic bottle Pull the insert st...

Page 86: ...Storage space between rear seats seven seat models option This storage space provides compartments for pens or other small items Rear side storage compartments and cup holders seven seat models Lift t...

Page 87: ...ighing 44 lbs 20 kg produces a force of 2 200 lbs 1 000 kg in a head on collision at 30 mph 50 km h Keep the following in mind when loading the vehicle Load the cargo against the backrest Load heavy c...

Page 88: ...ged Position the rods so that they are straight and lock in position 2 Insert the end of the upper rod in one of the attachment brackets see illustration above 3 Insert the other end of the rod in the...

Page 89: ...e grid Upper attachments 1 Lift in the grid through the tailgate or through one of the rear passenger doors in this case fold down the rear seat backrests backrests in second row of seats in seven sea...

Page 90: ...lace the protective caps on the threads above the knobs WARNING Seven seat models The backrests of the optional third row seats must be folded down when installing the steel grid The steel grid is ins...

Page 91: ...means of the straps or holders pg 71 Interior Compartments under the cargo area floor five seat models Fold up the rear section of the cargo area floor and lift out the recessed cover to access these...

Page 92: ...grocery bag holder s retaining cords and fold up the lower section of the floor The following items are stored under the cargo area floor 1 Tool bag including the crank for the jack 2 Jack CAUTION Do...

Page 93: ...and Alarms pg 73 Locks and Alarm Keys and remote controls 74 Locking and unlocking 77 Child safety locks 79 Alarm 80 pg 74 Locks and Alarm Keys and remote controls file K ownersdocs 2003 2003_XC90 03x...

Page 94: ...ignition switch It is intended to help deter unwanted entry into the glove compartment and tailgate To use your keys Turn the key once to unlock the driver s door only Turn the key again within 10 sec...

Page 95: ...in the ignition switch where it is compared to the code stored in the start inhibitor module The vehicle will start only with a properly coded key If you misplace a key take the other keys to an autho...

Page 96: ...r not be included when the keys are given to anyone The service key can be used instead If one of the transmitters is misplaced contact the nearest authorized Volvo retailer for assistance Using the r...

Page 97: ...anadian 2306104388A Model 509 977 by Connaught Electronics Operation is subject to the following conditions 1 this device may not cause interference and 2 this device must accept any interference incl...

Page 98: ...ace the battery with a new 3 volt CR 2032 battery The battery should be inserted with the minus side upward Avoid touching the contact surfaces of the battery with your fingers Reinstall the cover and...

Page 99: ...contd Unlocking the tailgate The tailgate lock is incorporated in the central locking system and is locked or unlocked when all doors are locked unlocked The tailgate can be unlocked by Pressing UNLOC...

Page 100: ...ck the tailgate and rearm the alarm pg 79 Locks and Alarm Child safety locks Manual child safety locks rear doors tailgate The controls are located on the rear door jambs and at the lower edge of the...

Page 101: ...n One long flash of the turn signals will confirm that the alarm is armed Disarming the alarm Press the UNLOCK button on the remote control or unlock the doors with the key Turning off stopping the al...

Page 102: ...re the rocking of the boat could trigger the alarm or if a pet is left in the vehicle with the doors locked To temporarily turn off the inclination and movement alarm sensors from the alarm system Fro...

Page 103: ...message will be displayed in the text window Contact your Volvo retailer Automatic re lock re arm system If the vehicle is unlocked with the remote the vehicle will re lock and the alarm will re arm...

Page 104: ...artronic 91 All Wheel Drive 94 Brake system 95 Dynamic Stability Traction Control DSTC 97 Rear Parking Assistance 99 Towing 100 Jump starting 102 Towing a trailer 103 Detachable trailer hitch installi...

Page 105: ...ck with the service station operator NOTE Volvo does not recommend the use of external fuel injector cleaning systems Unleaded fuel Each Volvo has a three way catalytic converter and must use only unl...

Page 106: ...re the passenger compartment is ventilated and immediately return the vehicle to your retailer for correction Fuel Formulations Do not use gasoline that contains lead as a knock inhibitor and do not u...

Page 107: ...fueling Open the fuel filler cap slowly during hot weather NOTE During a transitional period a small number of service stations may still have fuel nozzles that are not compatible with the fuel filler...

Page 108: ...r lamp may indicate a fault However your vehicle s performance will not be affected Use only Volvo original or approved fuel filler caps pg 87 Starting and driving Starting the engine 1 Fasten the sea...

Page 109: ...nt engine damage If two of the keys to your vehicle are close together e g on the same key ring when you try to start the vehicle this could cause interference in the immobilizer system and result in...

Page 110: ...t be under tension when the vehicle is parked Turn the steering wheel slightly to free the ignition key In order to help reduce vehicle theft make sure the steering wheel lock is engaged before leavin...

Page 111: ...g short distances This does not allow the engine to reach normal operating temperature Drive carefully and avoid rapid acceleration and hard braking Use the transmission s D rive position as often as...

Page 112: ...e flooded roadways etc Damage to the engine could result if excess water is drawn in through the air intake system Never drive the vehicle in water deeper than 18 inches 48 cm pg 90 Starting and drivi...

Page 113: ...ve slowly and avoid stopping when driving through water After having driven through water apply the brakes lightly several times to remove water mud etc from the brake discs Never allow the vehicle to...

Page 114: ...e vehicle is parked The gear selector is mechanically locked in the P position SHIFTLOCK To release the gear selector from this position the engine must be running or the ignition key must be in posit...

Page 115: ...tgate positions NOTE 5 cylinder turbo engine 5 forward speeds 6 cylinder turbo engine 4 forward speeds Automatic transmission shift gate positions You can move the gear selector freely between the MAN...

Page 116: ...high for using a lower gear the downshift will not occur until the speed has decreased enough to allow the lower gear to be used If you slow down to a very low speed the transmission will automatical...

Page 117: ...e 24 This mode may be selected for starting moving off on slippery roads 6 cylinder turbo models pg 94 Starting and driving All Wheel Drive All Wheel Drive AWD general information Your Volvo can be eq...

Page 118: ...or Tire Rotation Volvo recommends rotating the tires every 7 500 miles 12 000 km Tires should be rotated front to back back to front only Tires must maintain the same direction of rotation throughout...

Page 119: ...rake failure Service urgent message is displayed in the text window DO NOT DRIVE Have the vehicle towed to a Volvo retailer and have the brake system inspected NOTE When the vehicle is at a standstill...

Page 120: ...e driven cautiously to a Volvo retailer for inspection The Anti lock Braking System ABS helps to improve vehicle control stopping and steering during severe braking conditions by limiting brake lockup...

Page 121: ...lvo XC90 consists of a number of functions 1 Traction control TC This function is designed to help reduce wheel spin by transferring power from a drive wheel that begins to lose traction to the wheel...

Page 122: ...ot affected when the DSTC button on the center control panel is pressed 4 Roll Stability Control RSC RSC utilizes a gyro sensor to monitor the vehicle s angle of inclination and the rate at which this...

Page 123: ...should check the system In the event of high brake temperature TRACTION CONTROL TEMPORARILY OFF will be displayed in the text window The system will automatically switch on again when the brakes have...

Page 124: ...audio system s volume will be reduced 2 An intermittent signal will be audible from the audio system s speakers to indicate that as you back up you are approaching a person object parked vehicle etc T...

Page 125: ...nd a sponge WARNING This system is designed to be a supplementary aid when the vehicle is backing up It is not however intended to replace the driver s attention and judgement pg 100 Starting and driv...

Page 126: ...wing device lighting etc If the vehicle s battery is dead do not attempt to start the vehicle by pushing or pulling it as this will damage the three way catalytic converter s The engine must be jump s...

Page 127: ...evious page CAUTION Sling type equipment applied at the front will damage radiator and air conditioning lines It is equally important not to use sling type equipment at the rear or apply lifting equip...

Page 128: ...ground point in your vehicle s engine compartment 4 Start the engine in the assisting vehicle then start the engine in the vehicle with dead battery After the engine has started first remove the nega...

Page 129: ...weights below 2 650 lbs 1 200 kg 110 lbs 50 kg Trailer weights above 2 650 lbs 1 200 kg 198 lbs 90 kg Maximum speed when towing a trailer 50 mph 80 km h Engine and transmission are subject to increas...

Page 130: ...E When parking the vehicle with a trailer on a hill apply the parking brake before putting the gear selector in P ark When starting on a hill put the gear selector in D rive before releasing the parki...

Page 131: ...assembly 4 Slide the locking bolt through the hitch assembly ball holder 5 Insert the cotter pin in the hole at the end of the locking bolt Removing the ball holder 1 Remove the cotter pin from the lo...

Page 132: ...t and the rear load carrier approximately 1 5 inches 3 5 cm in front of the rear rail anchorage This will help to reduce wind noise NOTE Volvo accessories mounted on these load carriers will require T...

Page 133: ...extremely cold weather conditions it is worthwhile to add fuel line de icer before refueling The viscosity of the engine oil is important Oil with low viscosity thinner oil improves cold weather start...

Page 134: ...not used when the oil is changed at the normal maintenance intervals except at owner request and at additional charge Please consult your Volvo retailer pg 108 Starting and driving Before a long dist...

Page 135: ...onsider snow tires To prevent injury from contact with hot surfaces do not inspect your vehicle s transmission fluid yourself Have your vehicle s transmission fluid level inspected by a qualified Volv...

Page 136: ...n be used to facilitate the softening of dirt and oil A water soluble grease solvent may be used in cases of sticky dirt However use a wash place equipped with a drainage separator Dry the vehicle wit...

Page 137: ...roof WARNING When the vehicle is driven immediately after being washed apply the brakes several times in order to remove any moisture from the brake linings Engine cleaning agents should not be used w...

Page 138: ...e like upholstery alcanteraTM can be cleaned with a soft cloth and mild soap solution For more difficult spots Volvo offers a leather care kit Under no circumstances should gasoline naphtha or similar...

Page 139: ...ter removing dirt NOTE When touching up the vehicle it should be clean and dry The surface temperature should be above 60 F 15 C Minor scratches on the surface If the stone chip has not penetrated dow...

Page 140: ...03 VOLVO XC90 3 If there is a longer scratch you may want to protect surrounding paint by masking it off Contents Top of Page file K ownersdocs 2003 2003_XC90 03xc90_07 htm 5 of 5 12 30 2006 4 19 00 P...

Page 141: ...ation The following is an example of a tire designation 225 70R16 225 section width mm 70 relationship between section height and width R radial tire 16 wheel rim diameter inches The tires have good r...

Page 142: ...ressure See the tire pressure label on the inside of the fuel filler door Drive smoothly avoid fast starts hard braking and tire screeching Tire wear increases with speed Correct front wheel alignment...

Page 143: ...on CAUTION Check local regulations regarding the use of snow chains before installing Always follow the chain manufacturer s installation instructions carefully Install chains as tightly as possible a...

Page 144: ...same rotational direction throughout their entire lifetime In other words if you wish to rotate the wheels make sure that the same wheels are always on the same side of the vehicle NOTE Please consul...

Page 145: ...rrent legislation prohibits the use of the Temporary Spare tire other than as a temporary replacement for a punctured tire It must be replaced as soon as possible by a standard tire Road holding and h...

Page 146: ...that the tire should be replaced Tires with less than 1 16 1 6 mm tread have a very poor grip in rain or snow When replacing worn tires it is recommended that the tire be identical in type radial and...

Page 147: ...is not a measure of cornering turning traction TEMPERATURE The temperature grades are AA the highest A B and C representing the tire s resistance to the generation of heat and its ability to dissipat...

Page 148: ...them to each other 4 Insert the hooked end of the crank in the spare wheel retaining attachment see the illustration above 5 Lower the spare wheel under the vehicle by turning the crank counterclockwi...

Page 149: ...en raised the wheel will rest on the toggle 3 Retract the retaining cable slightly by slowly turning the crank clockwise several times 4 Position the wheel so that it is not obstructed by components i...

Page 150: ...used during the production process only and is NOT intended for attaching the jack The undersides of accessory running boards are not intended for attaching the jack To change a wheel 1 Park the vehi...

Page 151: ...the ground The base of the jack must be flat on a level firm non slippery surface Before raising the vehicle check that the jack is still correctly positioned in the attachment Raise the vehicle until...

Page 152: ...ve Be sure the jack is on a firm level non slippery surface Never allow any part of your body to be extended under a vehicle supported by a jack Use the jack intended for the vehicle when replacing a...

Page 153: ...ehicle The maintenance services contain several checks which require special instruments and tools and therefore must be performed by a qualified technician To keep your Volvo in top condition specify...

Page 154: ...imited Warranty Emission Design and Defect Warranty Emission Performance Warranty These are the federal warranties other warranties are provided as required by state provincial law Refer to your separ...

Page 155: ...ng of the engine and emission control systems the timing belt and belt pretensioner must be replaced every 120 000 miles 193 000 km Engine damage will occur if the belt fails PCV system on turbocharge...

Page 156: ...ght If a two post hoist is used to lift the vehicle the front and rear lift arm pads should be centered under the reinforced lift plates on the inboard edge of the sill rail see illustration Please no...

Page 157: ...t can cause poor cooling and low alternator output as well as impair the operation of the power steering and the air conditioning unit NOTE The drive belt is equipped with a self tensioning mechanism...

Page 158: ...a 50 50 mix of water and antifreeze CAUTION The cooling system must always be kept filled to the correct level If it is not kept filled there can be high local temperatures in the engine which could...

Page 159: ...lude ACEA A1 API SJ SJ CF and SJ Energy conserving Lower quality oils may not offer the same fuel economy engine performance or engine protection Volvo Cars recommends Castrol Depending on your drivin...

Page 160: ...d driving in mountainous areas Changing oil and oil filter Oil and oil filter changes should be made at 7 500 mile 12 000 km intervals Volvo does not recommend the use of oil additives Synthetic oil i...

Page 161: ...the oil level is maintained between the upper and lower marks on the dipstick Low oil level can cause internal damage to the engine and overfilling can result in high oil consumption The distance bet...

Page 162: ...every oil change pg 131 Maintenance Washer fluid reservoir Washer fluid reservoir The washer fluid reservoir is located in the engine compartment and holds approx 6 8 US qt 6 5 liters During cold weat...

Page 163: ...f water and antifreeze CAUTION The cooling system must always be kept filled to the correct level If it is not kept filled there can be high local temperatures in the engine which could result in dama...

Page 164: ...33 Replace Every second year or 30 000 miles 48 000 km The fluid should be replaced once a year or every 15 000 miles 24 000 km when driving under extremely hard conditions mountain driving etc Always...

Page 165: ...ystem or if the vehicle has no electrical current and must be towed it is still possible to steer the vehicle However keep in mind that greater effort will be required to turn the steering wheel pg 13...

Page 166: ...rm must pass through the opening in the wiper blade 3 Pull the old blade free of the wiper arm Install the new blade installation is the reverse of removal and make sure that it is properly attached t...

Page 167: ...out away from the tailgate window 2 Pull the wiper blade outward toward the tailgate 3 Press the new wiper blade into place Check that it is properly secured Contents Top of Page file K ownersdocs 20...

Page 168: ...r be above the indicator A The fluid level should be checked if the battery has been recharged After inspection be sure the cap over each battery cell is securely in place Check that the battery cable...

Page 169: ...2003 VOLVO XC90 pg 135 Maintenance file K ownersdocs 2003 2003_XC90 03xc90_09b htm 2 of 23 12 30 2006 4 19 04 PM...

Page 170: ...ion in the vehicle s electrical system can be stored in the control modules 4 Disconnect the negative ground cable first 5 Disconnect the positive cable and pull the ventilation hose see next page fro...

Page 171: ...es hydrogen gas which is flammable and explosive The battery is fitted with a ventilation hose which vents hydrogen gas out of the battery compartment through a ventilation opening in the bottom of th...

Page 172: ...Maintenance Bulbs The following bulbs are used in the vehicle 1 Low beam high beam 55W H7 2 Bi Xenon headlight option 35W D2R 3 Backup light 21 W BA15 4 Brake light 21W BA15 5 Turn signals rear PY21W...

Page 173: ...r WARNING Bi Xenon headlights option due to the high voltage used by these headlights these bulbs should only be replaced by an authorized Volvo service technician pg 138 Maintenance Retaining pins Re...

Page 174: ...b and cause damage to the reflector Be sure to use bulbs of the correct type and voltage Location of the bulbs in the headlight housing 1 Low beam headlight Bi Xenon headlight option 2 High beam headl...

Page 175: ...Move the retaining spring up and push it slightly to the left until it seats properly 7 Press the bulb holder into place on the headlight housing 8 Reinstall the plastic cap The letters HAUT on the ca...

Page 176: ...side marker light bulbs 1 Turn the lamp holder approximately 1 4 turn counterclockwise and pull it out of the headlight housing 2 Pull the bulb straight out 3 Align the guide lugs on the side of the b...

Page 177: ...4 Press the lamp holder into the place in the headlight housing and turn it approximately 1 4 turn clockwise Replacing the side turn signal bulb 1 Switch off the ignition 2 Pry out the lens by inserti...

Page 178: ...he shape of the foot of the bulb corresponds to the shape of the bulb holder 4 Reinstall the bulb holder by turning it slightly clockwise The side of the holder marked TOP should face upward pg 141 Ma...

Page 179: ...with the 10 mm wrench found in the tool bag 7 Pull the entire tail light housing straight out 8 Disconnect the wiring 9 Place the tail light housing on a soft cloth to avoid scratching the lens 10 Tu...

Page 180: ...the bulb 5 Insert a new bulb and press the lamp housing back into place Door step courtesy lights The door step courtesy lights are located under the dashboard on the driver s and passenger s sides To...

Page 181: ...and replace it 3 Press the lens back into place pg 143 Maintenance Front courtesy lights These bulbs may be difficult for you to replace yourself We recommend that you let an authorized Volvo retailer...

Page 182: ...lt for you to replace yourself Let an authorized Volvo retailer replace these bulbs if necessary Vanity mirror lights 1 Carefully insert a screwdriver and pry out the lens 2 Pry out the bulb and repla...

Page 183: ...Turn the bulb holder counterclockwise and pull it out 4 Pull out the defective bulb and insert a new one 5 Reinsert the bulb holder into the housing and turn it clockwise 6 Reinstall the housing and s...

Page 184: ...se is difficult to remove you will find a special fuse removal tool in the passenger compartment fuse box From the side examine the curved metal wire see next page to see if it is broken If so put in...

Page 185: ...Relay Fuse box in the engine compartment When replacing fuses be sure to replace a blown fuse with a new one of the same color and amperage written on the fuse Fuses in the engine compartment No Amper...

Page 186: ...15 10 Tailgate washer 10 11 A C compressor ignition coils 20 12 Brake light contact 5 13 Windshield wipers 25 14 ABS DSTC 30 15 Headlight washers 25 16 Windshield washers 15 17 Low beam right 10 18 Lo...

Page 187: ...or 25 6 Front passenger s door central locking power windows door mirror 25 7 Rear side doors power windows child safety locks 30 8 9 10 Power passenger s seat 5 11 Electric socket 12V 15 12 Ignition...

Page 188: ...c module vanity mirror lighting courtesy lighting glove compartment lighting alarm siren 10 28 Alarm siren 5 29 30 Daytime running lights 10 31 Daytime running lights 10 32 Left front rear parking lig...

Page 189: ...10 7 Electric socket 12V in cargo compartment 15 8 Central locking rear doors tailgate fuel filler door 20 9 Trailer hitch 30 feed 15 10 Antenna 5 11 Accessory control module AEM 15 12 Washer tailgat...

Page 190: ...2003 VOLVO XC90 18 Contents Top of Page file K ownersdocs 2003 2003_XC90 03xc90_09b htm 23 of 23 12 30 2006 4 19 04 PM...

Page 191: ...weights 151 Capacities 152 Lubricants 153 Cooling system 153 Suspension 153 Electrical system 155 Bulbs 156 Engine specifications Transmission 157 All specifications are subject to change without pri...

Page 192: ...e regulations please consult your Volvo retailer 2 Vacuum hose routing underside of hood 3 Loads and Tire Pressures on inside of fuel filler door 4 Model plate Vehicle Identification Number VIN Codes...

Page 193: ...uoted in all correspondence concerning your vehicle with the retailer and when ordering parts pg 151 Specifications Dimensions and weights Dimensions Length 188 9 in 479 8 cm Width 74 7 in 189 8 cm He...

Page 194: ...880 lb 1300 kg 1310 kg Permissible axle weight rear 5 cyl turbo 5 seat 3150 lb 7 seat 3240 lb 1430 kg 1470 kg 6 cyl turbo 5 seat 3150 lb 7 seat 3240 lb 1430 kg 1470 kg Curb weight 5 seat 4450 4620 lb...

Page 195: ...qts 7 5 liters Automatic GM 4 speed 13 4 US qts 12 7 liters Miscellaneous Power steering 0 9 US qts 0 9 liters Windshield washer reservoir 6 9 US qts 6 5 liters Brake fluid 0 63 US qts 0 6 liters Air...

Page 196: ...nt antifreeze Volume 5 cyl turbo 9 3 US qts 8 8 liters 6 cyl turbo 11 2 US qts 10 6 liters The thermostat begins to open at 194 F 90 C Suspension Rear suspension Individual rear wheel suspension with...

Page 197: ...ather conditions Excessive starter cranking in excess of one minute or an intermittently firing or flooded engine can cause three way catalytic converter or exhaust system overheating Remember that ta...

Page 198: ...ing torque 22 ft lbs 30 Nm Firing order 1 2 4 5 3 1 5 3 6 2 4 Models equipped with the optional rear A C unit have 160 A generators pg 156 Specifications Bulbs Bulbs Output Socket Low beam 55 W H7 Hig...

Page 199: ...1 Charge air cooler Intercooler Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to cool the compressed inlet air The resulting increas...

Page 200: ...0475 Technician certification In addition to Volvo factory training Volvo supports certification by the National Institute for Automotive Excellence A S E Certified technicians have demonstrated a hi...

Page 201: ...stem controls 161 Audio functions 164 Radio functions 168 Menu settings and selections 174 CD player 175 CD changer option 177 CD player 179 HomeLink Universal Transceiver 180 pg 160 Audio Audio syste...

Page 202: ...settings 10 EXIT CLEAR step back in the menu or cancel a selection 11 Menu selections 12 CD eject 13 CD player CD changer option 14 MY KEY programmable keys for your favorite functions 15 Station pres...

Page 203: ...or a radio station or to go to the next previous track on a CD Press and hold down these buttons to search within a track Display The display 1 shows the currently selected function menu selections et...

Page 204: ...s can be equipped with headphone connectors for passengers in the second and optional third row of seats Several people can listen to different sound sources such as CDs or the radio at the same time...

Page 205: ...same sound source as someone listening to this source through headphones the driver takes control of the sound source Only one disc in the optional CD changer and one track on the CD can be played at...

Page 206: ...the IR port on the radio panel see the illustration on page 160 NOTE If the remote control does not function properly check the batteries AAA or R03 pg 164 Audio Audio functions On Off button To activ...

Page 207: ...source Turn the SELECTOR control to choose FM1 FM2 AM CD CD changer option Press the AM FM button repeatedly to choose between FM1 FM2 AM Press the CD button to change to the CD player or optional CD...

Page 208: ...between the front and rear speakers FADER Bass speaker level SUBWOOFER option Center speaker level CENTER option Surround sound level SURROUND option pg 166 Audio Audio function contd SURROUND MODE D...

Page 209: ...H is shown when 3 channel stereo is selected Dolby noise reduction is manufactured under license from Dolby Laboratories Licensing Corporation Dolby Pro Logic and the double D symbol are trademarks of...

Page 210: ...fine tune the sound from the rear speakers 1 Select AUDIO SETTINGS in the menu and press ENTER 2 Select EQ REAR and press ENTER 3 Use the menu selection buttons to set the level or use the SELECTOR c...

Page 211: ...d to adjust the frequency press briefly on or 4 The manual search function is available for five seconds after you last pressed the button pg 169 Audio Storing stations To store a selected station und...

Page 212: ...unction has been stored 4 Activate the function by briefly pressing the MY KEY button with which the functions was stored Repeat steps 1 4 to store new functions on the MY KEY buttons NOTE The MY KEY...

Page 213: ...shown in the display AUTO disappears when you return to the normal radio mode 8 Return to normal radio mode by pressing the AM FM button or EXIT CLEAR 9 To access previously stored stations carry out...

Page 214: ...trol and press ENTER 2 Select PTY in the menu and press ENTER 3 Select SHOW PTY TEXT and press ENTER The PTY of the selected station is now shown in the display NOTE Not all radio stations have PTY de...

Page 215: ...IOUS MUSIC Religious talk RELIGION TALK Personality PERSONALITY Public PUBLIC College COLLEGE Weather WEATHER Radio text Certain stations broadcast program information which can be shown in the displa...

Page 216: ...our selections press EXIT CLEAR to exit the PTY list 7 Select SEARCH PTY and press ENTER If the radio finds a station with the selected program type this station will be played 8 If the radio finds a...

Page 217: ...2003 VOLVO XC90 Contents Top of Page file K ownersdocs 2003 2003_XC90 03xc90_11a htm 17 of 17 12 30 2006 4 19 06 PM...

Page 218: ...ET ALL 5 AUDIO SETTINGS 5 1 SURROUND MODE option 5 1 1 Pro Logic II default 5 1 2 3CH 5 1 3 OFF 5 2 SUBWOOFER option 5 3 EQ FRONT option 5 4 EQ REAR option 5 5 RESET ALL RADIO AM 1 AUTOSTORE 1 1 AST M...

Page 219: ...CDX CD changer option 1 RANDOM 1 1 OFF 1 2 SINGLE DISC 1 3 ALL DISCS 2 SCAN 3 DISC TEXT 4 AUDIO SETTINGS 4 1 SURROUND MODE option 4 1 1 Pro Logic II default 4 1 2 3CH 4 1 3 OFF 4 2 SUBWOOFER option 4...

Page 220: ...down or to search within a track or the whole disc The search continues as long as the buttons are depressed If you have a keypad in the steering wheel you can use the arrow keys in the same way Rando...

Page 221: ...1 Press the MENU button 2 Select DISCTEXT in the menu and press ENTER 3 Any information that may be stored on the disc will be displayed 4 To deactivate this function select DISCTEXT and press ENTER N...

Page 222: ...tion setting buttons 1 6 1 to select which disc is to be played The number of the disc and the track are shown in the display SCAN This function plays the first ten seconds of each track and only func...

Page 223: ...one random order on the currently selected disc Random all random order on all of the CD s in the changer To play tracks in random order 1 Press the MENU button 2 Select RANDOM and press ENTER 3 Sele...

Page 224: ...discs only Discs not meeting this standard may cause problems with system poor sound CDR discs can cause listening problems due to the quality of the disc or recording equipment used Keep the discs cl...

Page 225: ...Universal Transceiver 2 Begin by erasing all 3 factory default channels Hold down the two outside buttons buttons 1 and 3 in the illustration on the HomeLink Universal Transceiver for about 20 seconds...

Page 226: ...00 355 3515 Internet www HomeLink com NOTE Canadian residents During programming your hand held transmitter may automatically stop transmitting To successfully train HomeLink continue to hold the Home...

Page 227: ...ternet www HomeLink com Operating the HomeLink Universal Transceiver Once programmed the HomeLink Universal Transceiver can be used in place of your handheld transmitters To operate the key must be tu...

Page 228: ...ure will not affect any other programmed HomeLink buttons NOTE Retain the original transmitter s for future programming procedures e g if you purchase a new vehicle For your own security erase all pro...

Page 229: ...ir cleaner 128 Air distribution 47 50 Air Quality sensor 51 Air vents 47 Airbag Side Impact SIPS 10 Airbags front 4 Alarm 73 80 All Wheel Drive 94 All Wheel Drive towing 101 Anti lock Brake System ABS...

Page 230: ...cities 152 Carbon Monoxide Important Warning 85 Catalytic converter 154 CD changer 177 Ceiling lighting 143 Center console storage compartments 64 Central locking system remote control 75 Changing coo...

Page 231: ...nt fuel consumption 36 D Defroster 49 Dimension designation tires 114 Direction indicators 33 Dolby Pro Logic II DPL II 165 Door mirror defroster 35 Driving economically 89 DSTC 29 97 Dual threshold a...

Page 232: ...eats heated 35 Front seats manual adjustment 54 Front seats power 56 Front suspension 153 Fuel ii 84 Fuel filler cap ii 86 Fuel filler door ii 86 Fuel filler door unlocking 31 Fuel filler door unlocki...

Page 233: ...or 24 High low beams replacing 138 Hoisting the car 126 Home Safe System 33 Hood opening 38 I IC 12 Immobilizer start inhibitor 74 Indicator and warning symbols 24 25 Inflatable Curtain 12 Instrument...

Page 234: ...light 27 Messages in the display 28 Moonroof electrically operated 43 Multifilter with air quality sensor 51 O Occupant safety 21 Octane rating 84 Odometer 24 Oil pressure 27 Oil quality 129 Oil visco...

Page 235: ...ter 35 Rearview mirror door mirrors 42 Recirculation 50 REDUCE SPEED 28 Refrigerant A C system 46 Refueling 84 86 Remote control central locking system 75 Reporting safety defects 21 Reverse warning s...

Page 236: ...cations 149 Speedometer 24 Spoiler lights 31 SRS 4 Start inhibitor immobilizer 74 Starting the car 87 Steering 88 Steering wheel adjustment 30 Steering wheel lock 88 Stone chips 112 STOP 28 STOP ENGIN...

Page 237: ...ng 114 Tire Rotation 116 Tires 114 Tires tread wear indicators 117 Towing 100 Towing cars with All Wheel Drive 101 Towing a trailer 103 Trailer indicator lamp 27 Trailer towing 103 Transmission Geartr...

Page 238: ...nter Wet driving mode 107 Wiper blades 133 Back cover Accessory Installation Important Warning We strongly recommend that Volvo owners install only genuine Volvo approved accessories and that accessor...

Page 239: ...able electronic devices for your own convenience When used properly and safely they enrich the driving experience Improperly used any of these could cause a distraction For all of these systems we wan...

Page 240: ...etween the expansion tank marks Mixture 50 antifreeze and 50 water See page 127 4 Engine oil should be checked each time the vehicle is refueled The oil level should be between the dipstick marks The...

Page 241: ...5 Fog light front 55W H1 6 Fog light rear 21W BA5 7 Back up light 21W BA15 8 Parking light tail light P21 4W 9 Turn signal PY21W amber 10 Brake light 21W BA15 See page page 137 144 for more informatio...

Page 242: ...2003 VOLVO XC90 Contents Top of Page file K ownersdocs 2003 2003_XC90 03xc90_12 htm 14 of 14 12 30 2006 4 19 09 PM...

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