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Volvo Penta MD 11C/110S, Instruction Book, Page: 31 / 44

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Volvo Penta MD 11C/110S Instruction Book Download Page 31

 

- 29 - 

WIRING DIAGRAM 

 

Cable colour code

 

 

Mark. Colour 

MM2 

AWG 

A 

White 

6 

9 

8 

Black 

1,5 

15 

B 

Black 

0,6 

19 

C 

Red 

6 

9 

C' 

Red 

35 

1 

C" 

Red 

0,6 

19 

C' " 

Red 

2,5 

13 

D 

Grey 

1,5 

15 

F 

Yellow 

1,5 

15 

G 

Brown 

1,5 

15 

H 

Blue 

4 

11 

H' 

Blue 

35 

1 

H" 

Blue 

1,5 

15 

J 

Green 

1,5 

15 

J' 

Green 

0,6 

19 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

List of components

 

 

1  Temperature gauge 

9. Starter motor 

2. Rev counter 

10. Alternator 

3. Battery charging warning lamp 

11. Fuse box 

4. Low oil pressure warning lamp 

12. Main switch 

5. Key switch 

13. Sender, rev counter 

6. Switch, instrument panel illumination 

14. Sender, oil pressure 

7. Switch, extra equipment 

15. Sender, temp gauge 

8. Connector 

16. Battery 

 

Summary of Contents for MD 11C/110S

Page 1: ......

Page 2: ...rranty certificate is supplied with each new engine It contains the warranty conditions for the engine and should be studied carefully Included in the warranty certificate is a report card which is to be completed by the dealer or boat seller and forwarded to Volvo Penta However if our warranty is to apply it is an absolute condition that the measures given in the Check and Service Scheme are carr...

Page 3: ...rvice scheme 11 Checks and service 12 25 Daily checks before starting 12 Checks every 14 days 12 13 Service every 50 hours of operation 13 14 Service every 100 hours of operation 15 21 Service when laying up and launching 22 25 Fault tracing scheme 26 Technical data 27 28 Wiring diagram 29 On board data 30 Engine component guide 31 34 S drive 110S 35 37 Index alphabetical order 38 ...

Page 4: ...harging CONTROL SYSTEM Volvo Penta Single Control System For side mounting 1 Control lever 2 Disengaging button Push in the button when the control lever is in neutral and move the lever a bit forwards Release button The lever is now used only for engine speed control To use the lever for both engine speed control and gear charging push in the button and pull back the lever to neutral N Neutral po...

Page 5: ...is time it should only be done for short periods Oil change Change the engine oil and oil filter after the engine has been run for 20 hours See further under Checks and Service ENGINE SPEED Max speed MD 11 C MD 1 7C 41 7 rev sec 2500 rpm For choice of correct propeller refer to the Volvo Penta propeller diagram Check the engine speed with normal load in the boat In order to utilize the maximum per...

Page 6: ... RADIO for listening to e g weather reports COMPASS which is deviated BOAT HOOK and PADDLE MOORING ROPES FOGHORN and whistle FLOATING ANCHOR TORCH PREPARATIONS BEFORE STARTING Make sure that There is no FUEL LEAKAGE There is no WATER LEAKAGE from the engine and hull There is no OIL LEAKAGE There is no SMELL OF LIP GAS in the deep cavities in the boat or elsewhere The OIL LEVEL is correct There is ...

Page 7: ...started with the starting crank the de compression handles on the rocker arm covers should be raised upright see 16 pages 31 32 Return the de compression handles for running when the cranking has got the engine up in speed Cold weather MD11 Starting is facilitated if the cold start control is pushed down or the cold start control accessory is pulled out The cold start button returns automatically ...

Page 8: ...al T Engine speed control To achieve good running economy the engine should not be run at max speed for a longer period Check during running that the temp meter and also the lamps for battery charging and low oil pressure are not lit If an alarm system is fitted and the siren sounds Stop the engine immediately and investigate the cause SHUTDOWN PROCEDURE Before shutdown the engine should be allowe...

Page 9: ...engine has stopped Close the fuel and cooling water cocks if the boat is not going to be used for some time Check for leakage before leaving the boat In cold weather and whenever there is a risk of freezing the cooling water must be drained from the engine and reverse gear See pos 14 and 10 pages 31 32 ...

Page 10: ...tion points The oil pump has a relief valve which prevents the oil pressure from becoming excessive ELECTRICAL SYSTEM The engine has a starter motor and an alternator with a built in rectifier Voltage regulation is done by a transistorized regulator mounted on the alternator The alternator can charge two batteries independent of other if a charging distributor accessory is fitted to the alternator...

Page 11: ... on the MD17C it is operated automatically COOLING SYSTEM The engine is cooled by sea water The cooling system has a sea water pump and a water distribution housing with a thermostat The sea water pump has an impeller made of neoprene rubber which is driven via a rubber flange from the camshaft The thermostat in the water distribution housing regulates the water flow so that water is always flowin...

Page 12: ... is integrally built with the reverse gear The power transmission from the engine to the reverse gear is via a rubber flange For operating Forward and Reverse the Volvo Penta patented cone clutch is used which ensures smooth and quiet engagement Very small forces are required to operate the reverse gear Reverse Gear type Mono Shift MSB ...

Page 13: ...3 SERVICE EVERY 50 HOURS OF OPERATION Change the oil in the engine 13 Change the oil in the reverse gear 14 Check and adjust the valve clearance 14 SERVICE EVERY 100 HOURS OF OPERATION OR AT LEAST ONCE EACH SEASON Change the oil filter 15 Clean the air filter 15 Check and change the pulley belt for alternator 16 Check tighten the cylinder head bolts 16 Check the cooling system 16 17 Check the elec...

Page 14: ...wed down so that no leakage can occur Concerning the choice of oil see under Technical Data CHECKS EVERY 14 days OIL LEVEL IN REVERSE GEAR Unscrew the dipstick wipe it clean and insert it again without screwing it down Pull up the dipstick and check the oil level which should be between the marks If necessary top up with oil Do not top up above the Max mark Screw down the dipstick again Note that ...

Page 15: ...ting belts A well worn or cracked belt should be replaced SERVICE EVERY 50 HOURS OF OPERATION OIL CHANGE IN ENGINE NOTE Since the printing of the book an alteration has been made in the method of changing oil In the case of the MD11C it has been indicated that the oil screen is to be removed If the oil screen for the MD11C does not have a Wedged handle it must not be removed Remove only the oil di...

Page 16: ...GEAR The oil can be drained from the reverse gear by removing the plug under it or by sucking up the oil through the dipstick hole with the help of an oil scavenging pump Fill with oil through the filler hole to the correct level NOTE Do not fill above the Max mark on the dipstick Regarding choice of oil refer to Technical Data VALVE CLEARANCE The valve clearance should be checked and adjusted by ...

Page 17: ...ntil it touches the contact surface Turn the filter a further half turn not more NOTE Use only genuine oil filters Start the engine run at idling and check that the oil pressure lamp goes out Check oil level and that there are no leaks from the oil filters contact surface CLEANING OF AIR FILTER The air filter should be removed and cleaned after every 100 hour operation period or once per season Lo...

Page 18: ...gine or an overhauled engine for the first time and after 20 hours of operation The valve clearance should always be checked after the bolts have been retightened Sequence for tightening the bolts is shown in the figure opposite Torques Nos 1 2 3 and 4 are torqued to 11 kpm 79 lbft Nos 5 and 6 are torqued to 4 5 kpm 32 lbft CHECKING OF COOLING SYSTEM The cooling system is working normally when the...

Page 19: ... the shaft can be rotated A new flange can be fitted after the pump has been removed Refit the cover with its gasket ELECTRICAL SYSTEM Alternator The engine is equipped with an alternator To ensure that the alternator with the builton regulator functions without interruptions the following important points must be observed 1 The main switch must never be switched off until the engine has stopped O...

Page 20: ...the alternator is connected to the battery 6 Disconnect both the battery cables before doing any work on the alternator equipment 7 When electrical welding work is done to the engine or installation components disconnect the charging regulator cables at the alternator and insulate the cable ends 8 Check regularly the belt tension and the cable connections Changing the fuse A fusebox is mounted on ...

Page 21: ...ason To do this remove the filter centre screw and remove the container with the filter Try to avoid fuel splash Clean the container and contact surfaces and fit a new filter element and its gasket Pump up the fuel with the hand primer If the pump action is poor turn the engine so that the cam driving the pump changes position Vent the fuel system See page 21 Extra fuel filter If an extra fuel fil...

Page 22: ...e injector Fit protective caps Loosen the injector s retainer and lift out the injector If the injector feels stiff due to carbon buildup grip it with e g polygrip pliers and carefully rotate it back and forth while levering it up at the same time with a screwdriver under the fork When fitting check that the contact surfaces between the injector and the copper sleeve are clean Refit and tighten th...

Page 23: ...ing the hand primer until fuel free from air bubbles flows out Close venting screw If the pump action is poor turn the engine so that the cam driving the pump changes position If the injection pump has been removed or when first starting a new engine the injection pump must be vented Open the venting screw on the injection pump about 2 turns Pump the hand primer until fuel free from air bubbles fl...

Page 24: ... compression to find out the condition of the engine INHIBITING SCHEME Carried out with boat in water Run the engine warm Pump out all the oil from the engine and reverse gear Use an oil scavenging pump Change the oil filter Fill the engine and reverse gear to the correct level with Volvo Penta diesel engine oil which also has rustproof ing properties The engine is thereafter ready for operation w...

Page 25: ... of 1 2 and insert the free hose end into a container with fresh water Arrange to have water added to the container Run the engine at idle for about 5 10 minutes so that it is flushed throughout with fresh water At the same time the fuel system will be inhibited Check that nothing is splashed near the exhaust outlet Drain all water from the engine and reverse gear Then close all drain points Mix a...

Page 26: ... removed again before launching Clean the outside of engine and reverse gear Touch in any bare patches in the paintwork with the original type of paint Spray the components of the electrical system and all the controls with anti moisture spray Remove the battery It needs to be charged to prevent it from being damaged SERVICE IN CONNECTION WITH LAUNCHING If Volvo Penta diesel engine oil has been us...

Page 27: ...ightening torques Technical Data Change the fuel filter cartridge Pump forward the fuel and vent the system See Venting the fuel system page 21 Launch the boat Start the engine See the instructions on page 5 Run the engine warm with the reverse gear engaged Check to make sure there is no leakage of fuel air water or exhaust gases Check that all the controls etc are functioning properly When necess...

Page 28: ...ovide trouble free operation Engine does not start Engine stops Engine does not reach correct speed at full throttle Engine Runs Unevenly or vibrates abnormally Engine becomes abnormally hot REASON See Main switch not switched on flat battery open circuit in electric cables or blown fuse pp 5 13 17 18 Empty fuel tank closed fuel cock blocked fuel filter pp 19 20 21 Water air or impurities in fuel ...

Page 29: ...xhaust mm in 0 35 0 014 Decompression device max downwards movement of exhaust valve mm in 0 5 0 0197 Lubrication system Engine Oil capacity dm3 imp qts US qts excl filter 2 6 2 2 2 7 4 2 3 6 4 4 incl filter 2 9 2 5 3 05 4 5 3 8 4 7 Oil quality Diesel lubricating oil CD Viscosity above 10C 50F SAE 20 2 below 10C 50F SAE 10W3 0 Oil pressure hot engine idling speed kp cm 2 psi 0 8 1 5 11 2 21 at ful...

Page 30: ...e Volvo Penta MSB Ratio with reduction gear 1 91 1 Electrical system Battery voltage volt 12 Battery capacity max Ah 150 Starter motor rating kW Ah 1 5 2 Alternator rating W A 35 420 Battery electrolyte spec grav Charging to be carried out at g cm 3 1 230 Fully charged battery g cm 3 1 275 1 285 Torques Cylinder head bolts kpm lbf spanner width 19 mm 11 0 79 kpm Ibf spanner width 15 mm 4 5 32 Conn...

Page 31: ...4 11 H Blue 35 1 H Blue 1 5 15 J Green 1 5 15 J Green 0 6 19 List of components 1 Temperature gauge 9 Starter motor 2 Rev counter 10 Alternator 3 Battery charging warning lamp 11 Fuse box 4 Low oil pressure warning lamp 12 Main switch 5 Key switch 13 Sender rev counter 6 Switch instrument panel illumination 14 Sender oil pressure 7 Switch extra equipment 15 Sender temp gauge 8 Connector 16 Battery...

Page 32: ...he following wattage Instruments W Cabin W Pentry W Toi let W Compass W Ports Starboard lights W Stern lights W Masthead lights W Searchlight W Cockpit W The tool kit and the spare parts kit contain the following I CHECKS AND SERVICE HAVE BEEN CARRIED OUT AS FOLLOWS 50 hour intervalts 100 hour intervals dat by dat by dat by dat by dat by dat by dat by dat by dat by dat by dat by dat by dat by dat ...

Page 33: ... reverse gear 11 Cooling water inlet 12 Cooling water pump cover 13 Oil dipstick and oil filler reverse gear 14 Cooling water drain cocks for engine 3 on MD11C 4 on MD17C 15 Fuse box 16 Decompression lever 17 Air filter and inlet silencer 18 Hand starter not standard on MD17C 19 Oil filter 20 Fuel pump with hand primer 21 Oil dipstick engine 22 Oil drain plug reverse gear 23 Sender temperature met...

Page 34: ... 32 ENGINE COMPONENT GUIDE MD17C Reverse gear MSB For position explanation refer to page 31 ...

Page 35: ... elbow 5 Injection pump 6 Alternator 7 Rubber engine suspension 8 Starter motor 9 Sea water pump 10 Decompression handle 11 Air filter with inlet silencer 12 Oil filler 13 Fuel filter 14 Fuel pump 15 Seal between bed and drive 16 Oil filter 17 Engine bed 18 Cooling water intakes 19 Cock for incoming cooling water 20 Fuse box ...

Page 36: ... 34 ENGINE COMPONENT GUIDE MD17C 110S For position explanation refer to page 33 ...

Page 37: ...ntake for engines cooling system 9 Rubber membrane between drive and hull MD1 1C 110S MD17C 110S The following supplementary instructions cover the description and maintenance of the S drive 11 0S also the equipment components and data which differ between the reverse gear equipped engine and the engine equipped with the sailboats drive For maintenance and description of the engine the previous in...

Page 38: ...NGING DRIVE S OIL Remove the oil dipstick Unscrew the drain plug under the propeller gear housing and let the oil drain off Refit the drain plug together with 0 ring Fill with oil through the dipstick s hole NOTE Do not overfill Regarding choice of oil refer to Technical Data page 37 ZINC ANODE Change the zinc anode if it has corroded by more than 50 Remove the propeller and spacer ring together w...

Page 39: ... Paint the drive with anti fouling paint which does not contain copper Check from outside that the rubber membrane over the drive s hull aperture is in place Check from inside that the rubber seal between the bed and the drive is not damaged A damaged seal must be replaced RUNNING Important When charging from engine power to sail the propeller s rotation is stopped by engaging reverse During saili...

Page 40: ... De inhibiting 24 Preparations before starting 4 Drain cocks 31 32 Reserve battery 16 Reverse gear 9 Electrical system 8 17 29 Running 6 Engine assembly 8 Engine component guide 31 34 Safety equipment 4 Engine speed 3 Sail drive 110S 37 37 Sea water pump 17 Fault tracing scheme 26 Starter motor 18 Fine filter 19 21 31 Starting 5 Fuel 3 Fuel filters 19 Technical data 27 28 Fuel pump 20 Thermostat 3...

Page 41: ...t and observe the following Putting in FORWARD should take place during idling Changing at higher r p m can damage the propeller because of the great stress resulting when the blades are folded out When the boat is to be laid up the propeller should be treated as follows Clean the propeller with fresh water remove the screws for the propeller blades suspension pins take away the pins and the blade...

Page 42: ... 40 NOTES ...

Page 43: ...ersonal details Name Address Telephone Nearest Volvo Penta service workshop Name Address Telephone Engine details Engine type Engine no Reverse gear type Ratio Reverse gear or S drive serial no Propellersize ...

Page 44: ... 42 Publ No 3167 July 1976 AB VOLVO PENTA S 405 08 GOTHENBURG SWEDEN ...

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