Volvo Penta D1 Series Operator'S Manual Download Page 26

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Optional instruments

These instruments are sold as engine accessories by
Volvo Penta.

Voltmeter, battery charging

The meter shows the alternator charge current.
During operations the charge voltage must be
around 14 V. When the engine is stopped and
electrical power switched on, battery voltage is
around 12 V.

Coolant temperature gauge

The instrument shows engine coolant temperature.
During operations coolant temperature must
normally be between 75-95°C (167-203°F).

Fuel level gauge

The fuel level gauge shows the quantity of
remaining fuel.

Alarm monitor

The alarm monitor gives a visual warning to call
attention to any alarms that occur.

P0007518

Instruments and Controls

47711262 01-2019 © AB VOLVO PENTA

Summary of Contents for D1 Series

Page 1: ...Operator s manual D1 D2 ...

Page 2: ...r reproductive harm To minimize exposure avoid breathing exhaust when operating servicing and maintaining the engine Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Wear gloves or wash your hands frequently when servicing the vessel Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For mor...

Page 3: ...ion Lock 22 Start Stop Panel 22 Control Panel 22 Gauges 23 EVC system display 25 Controls 30 Starting 32 Before Starting 32 Starting the Engine 33 Operation 35 Reading the Instruments 35 Alarms 35 Maneuvering 36 Cruising Speed 37 Engine Shutdown 38 Stop the Engine 38 After Engine Shutdown 39 Cold Weather Precautions 40 Fault handling 41 Fault Tracing 44 In Case of Emergency 45 Starting Using Auxil...

Page 4: ...rical Installations 68 Reverse Gear 70 Oil level checking and topping up 70 Reverse Gear Oil Change 70 Propeller Shaft Sealing Check 70 Drive 71 Transmission lubricant checking and topping up 71 Corrosion protection checking and changing 72 Rubber Bellow 72 Propeller 73 Storage 75 Bringing Out of Storage 77 Painting the Drive and Underwater Hull 78 Technical Data 79 Coolant Mixing 82 Identificatio...

Page 5: ...e It contains the information you need to be able to operate and maintain the engine safely and correctly Pay careful attention to the safety instructions included in the manual As the owner of a Volvo Penta marine engine you become part of a worldwide network of dealers and service workshops that assist you with technical advice service requirements and replacement parts Contact your nearest auth...

Page 6: ...f not avoided result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate personal injury IMPORTANT Indicates a situation which if not avoided could result in property damage NOTICE Used to draw attention to important inf...

Page 7: ... give the engine and engine compartment a visual check before the engine is started and after operations once the engine has stopped This helps you to quickly discover fuel coolant or oil leakages or any other abnormality that has occurred or is about to occur Personal safety equipment CAUTION Always use appropriate safety equipment Personal protective equipment does not eliminate the risk of inju...

Page 8: ...clothes and rags Wash regularly especially before eating Wear suitable protective creams to prevent skin from drying out and to facilitate cleaning Fire safety WARNING Fire and Explosion Risk Accidental spark could ignite fuel vapors All fuels as well as many lubricants and chemicals are flammable Do not allow open flames or sparks near them Smoking forbidden Hydrogen from the batteries is also ve...

Page 9: ...nt facility for correct handling as must any used lubricating oil contaminated fuel paint residue solvents degreasers and wash residue Prevent start of the engine WARNING Immobilize the engine by turning off the power supply with the main switch es and lock it them in the off position before starting work Place a warning notice at the main switch If the engine is equipped with BMS Battery Manageme...

Page 10: ... lead to serious personal injury Be careful to avoid hot surfaces exhaust pipes turbochargers charge air manifolds start elements etc and hot fluids in pipes and hoses on engines that are running or have just stopped Re install all protective covers that were removed during maintenance work before starting the engine Information on the engine IMPORTANT Make sure that all warning and information de...

Page 11: ...nd any external power supply before working on the electrical system to minimize the risk of electrical hazards IMPORTANT Never disconnect the current using the main switches when the engine is running or by disconnecting the battery cables The alternator and electronics could be damaged Avoid damage to the engine control module and other electronics IMPORTANT Switch off the main switch before con...

Page 12: ...ot oil under pressure CAUTION Hot oil can cause burns Avoid getting hot oil on the skin Ensure that the lubrication system is not pressurized before starting any work Never start or operate the engine without the oil filler cap is on There is a risk that hot oil can spray out Refueling WARNING There is always a risk of fire and explosion during refueling Smoking is forbidden and the engine must be...

Page 13: ...e pipes for fuel must not be bent or straightened under any circumstances Cracks may occur Damaged pipes must be replaced Safe handling of batteries WARNING Risk of fire and explosion Never allow an open flame or electric sparks near the batteries A spark caused by an incorrectly connected battery can be enough for the battery to explode with serious injuries Do not touch the connections during st...

Page 14: ... Layout of the battery compartment IMPORTANT Make sure the battery compartment is designed according to current safety standards Cleaning the engine and components IMPORTANT Never use a high pressure washer for cleaning of engine or engine components Cleanliness for sensitive components IMPORTANT Observe meticulous cleanliness when handling system components Even minimal amounts of dirt could caus...

Page 15: ...Monoxide Poisoning When the boat moves forward an area of lower pressure air is formed behind the boat so called turbulence In certain conditions this turbulence can be powerful enough to draw the exhaust fumes into the cockpit or cabin creating a risk of carbon monoxide poisoning to people on board The turbulence problem is most pronounced on tall broad beamed boats with a transom stern But even ...

Page 16: ...ten to weather reports Tell your friends relatives about route plans if you undertake a long journey Remember to notify changed plans or delays Inform everybody aboard about where the safety equipment is located and how it works Make sure that there is more than one person aboard who can start and operate the boat safely Safety Equipment life jackets communication equipment emergency rockets appro...

Page 17: ...llustrations and the purchased product This does however not affect the validity of the information and or instructions in the manual Volvo Penta reserves the right to make alterations to specifications design features and illustrations without prior notice At service software can be updated that affects the functionality described in this manual About this Manual This Operator s Manual has been p...

Page 18: ...elivered with the new boat Learn to handle the engine controls and other equipment in a safe and proper manner If this is your first boat or if the boat type is unfamiliar to you we recommend that you practice maneuvering the boat before casting off on the maiden voyage Make yourself familiar with the boat s seakeeping and maneuvering qualities at different speeds sea states and load conditions Be...

Page 19: ...and a demanding environment The engines are also designed to have a minimal environmental impact These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts If reliable and purpose built parts are not used your safety health and the machine s function may be compromised Volvo Penta has a world wide network of authorized...

Page 20: ...l EVC system is a complete vessel control system for engine gear and vessel steering control Modifying the EVC system or connecting spare parts or systems that do not comply with the quality of genuine Volvo Penta parts may adversely affect the system performance safety and warranty coverage Volvo Penta recommends only the use of electronic systems and spare parts with the same quality as genuine ...

Page 21: ...rding fuel grades operation and maintenance to avoid unnecessary environmental impact Contact your Volvo Penta dealer if you notice any changes such as increased fuel consumption or exhaust smoke Remember always to hand in environmental hazardous waste such as drained oil coolant old batteries etc for treatment at a recycling facility Our united efforts can make a valuable contribution to the envi...

Page 22: ...ility of the operator user to ensure that no intentional misuse of the engine takes place Volvo Penta maintenance and service intervals must be complied with Any case of malfunction must be rectified without delay Only use genuine Volvo Penta parts or spare parts with the same quality as genuine Volvo Penta parts Volvo Penta recommends that service to injection pumps pump settings and injectors al...

Page 23: ...wnload the dealer locator app to your smartphone Volvo Penta Action Service Our global dealer network your first line of contact is backed up by Volvo Penta Action Service a phone based breakdown and support service providing assistance 24 hours a day every day of the year How it works A dedicated operator will support you all the way through your case and keep you updated on status and progress W...

Page 24: ...g Start button 4 When the button is depressed the pre heat function is activated and the start motor engaged Multi function button 2 Confirm the alarm If an alarm occurs a flashing warning symbol will be displayed in the tachometer window and an audible alarm will sound The alarm is confirmed by depressing the multi function button The audible alarm is silenced and the warning symbol is lit contin...

Page 25: ...ssory the fuel level symbol is displayed when there is around 20 of fuel remaining in the tank The engine must run for at least one minute before the function is activated 5 System fault The system fault symbol lights up in the case of short circuits or cable breaks 6 Auxiliary alarm Auxiliary alarm for accessory sensors 7 Coolant temperature The coolant temperature symbol lights up if the engine ...

Page 26: ...cal power switched on battery voltage is around 12 V 2 Coolant temperature gauge The instrument shows engine coolant temperature During operations coolant temperature must normally be between 75 95 C 167 203 F 3 Fuel level gauge The fuel level gauge shows the quantity of remaining fuel 4 Alarm monitor The alarm monitor gives a visual warning to call attention to any alarms that occur 1 P0007518 In...

Page 27: ... The display will continue to function but may behave in unexpected ways Only installed functions are shown in the display Screens Depress any of the buttons 1 to 4 to bring up the function menu for the buttons on the lower part of the display Buttons 1 2 and 4 provide different screens Button 1 Engine Button 2 Multi Button 4 Graph Use button 5 to adjust contrast and to access the configuration me...

Page 28: ...he lower part shows System information To switch between the different screens depress button 2 repeatedly If the selected information is lacking the symbol will be displayed for analog instruments the dial will be absent Selecting screens Depress the right arrow button 5 to select the information to be displayed in each respective window Then repeatedly depress the button that corresponds to the ...

Page 29: ...ttings calibrate depth compensation and speed and retrieve other system information Engine ignition must be switched on when changing display settings or calibrating functions Navigate through the menu using the up and down arrows and select using the right arrow System Information This screen shows the same information as that shown in the tachometer display refer to Instruments and Controls page...

Page 30: ...of operational information units to be shown this menu is only displayed if Local is selected in the settings menu Local must always be selected for D1 D2 engines Distance NM MILE KM Oil pressure Turbo pressure kPa psi Fuel rate L H GAL H IGAL H Temperature C F Calibration the engine must be switched on during calibration Depth compensation Setting the Volvo Penta echo sounder The echo sounder can...

Page 31: ...lue with GPS data or another boat and adjust the speed factor until the values agree The speed sensor calibration value can be adjusted upwards or downwards in stages of 0 01 units or 1 Store the adjusted value by depressing BACK button 5 P0003005 Instruments and Controls 47711262 01 2019 AB VOLVO PENTA 29 ...

Page 32: ...t ahead R Reverse gear drive engaged for movement astern T Engine rpm control throttle N F R T T 1 P0002427 Disconnecting the gearshift function The gearshift function can be disconnected so that the control lever only operates the throttle 1 Put the control lever in neutral N 2 Depress the neutral button 1 and keep it depressed at the same time as the lever is moved forward 3 Release the neutral ...

Page 33: ...tle control lever 1 Lift away the cover from the control On side mounted controls the lever must be removed first 2 Move the lever to the half throttle astern position 3 Adjust the friction brake by turning the screw clockwise for stiffer lever movement and counterclockwise for easier movement 4 Replace the cover and the lever Instruments and Controls 47711262 01 2019 AB VOLVO PENTA 31 ...

Page 34: ...ING Never use start spray or similar agents to start an engine This may cause an explosion in the inlet manifold Risk of personal injury Before Starting Check the engine and transmission oil levels Check coolant level Open the sea cock Open the fuel cock Turn the main switch es on IMPORTANT Never disconnect the current using the main switches when the engine is running or by disconnecting the batt...

Page 35: ...rned on Check that all lamps light up and then extinguish If any lamp flashes a fault has been registered refer to the Fault handling page 41 chapter for more detailed information and recommended actions Start the engine Press the start button 4 Release the start button as soon as the engine starts The pre heating symbol is displayed in the tachometer window Pre heating is automatic and lasts for ...

Page 36: ... the instruments and warm up the engine Allow the engine to idle for the first 10 seconds Read off the instruments and check that they show normal values Check that no warning lamps are flashing If any lamp flashes a fault has been registered refer to the Fault handling page 41 chapter for more detailed information and recommended actions Warm up the engine at low speed and low load so that normal...

Page 37: ...water Reading the Instruments Read off the instruments and alarm display immediately after start and then regularly during operation Alarms If an alarm is tripped an audible alarm will sound and a symbol will flash in the tachometer window 1 If optional equipment such as alarm instruments or an EVC display are installed the relevant warning lamp will flash there also 1 Reduce engine speed to idle ...

Page 38: ...or make the engine stall Always shift between ahead and astern in the following manner 1 Reduce engine revolutions to idle and allow the boat to lose most of its speed 2 Move the control lever to the neutral position with a quick firm movement Pause a moment 3 Move the control lever back with a quick firm movement and increase revolutions 1 2 3 P0005856 Operation 36 47711262 01 2019 AB VOLVO PENTA...

Page 39: ...kept running for five minutes every fourth hour of sailing to avoid problems with the transmission system The control lever must be set to neutral during the whole procedure Cruising Speed Avoid operations at full throttle for best fuel economy We recommend a cruising speed that is around 500 1000 rpm below the maximum rpm at top speed full throttle Depending on the type of hull choice of propelle...

Page 40: ...Press the On Off button 1 to cut the power to the system If the engine is stopped and the ignition still turned on an alarm sounds after 10 seconds to prevent the ignition is left on unintentionally and the battery will become discharged Silence the alarm by turning the ignition off or reset the alarm with the multifunction button 2 if the ignition is to be turned on Auxiliary stop If the engine c...

Page 41: ...am piston s untreated surfaces from fouling If there is a risk of the boat striking bottom with the stern drive the drive must instead be trimmed up to the maximum lift position Turn off the main switch before any long stoppage NOTICE Depending on the model and setup there could be more than one switch NOTICE Do not turn off the main switch within 30 seconds after turning off the ignition This in ...

Page 42: ...and shield must be cleaned with emery paper to remove any oxidation If you expect the boat to be unused for two months or more it must be inhibited please refer to Storage page 75 IMPORTANT Use emery paper Do not use a wire brush or other steel tools when cleaning as these may damage the galvanic protection Cold Weather Precautions If the engine bay cannot be kept frost free the sea water system m...

Page 43: ...INFORMATION 1 ON Off START ALARM DIM STOP 2 P0016957 If an operational fault arises an audible alarm will sound and a symbol will flash in the tachometer window 1 If optional equipment such as an alarm monitor or an EVC display are installed the relevant warning lamp will flash there also Cancel the alarm by depressing the multi function button 2 The audible alarm will be silenced The symbol will ...

Page 44: ...erations the engine oil pressure is too low IMPORTANT Continued operations with too low oil pressure causes serious engine damage Checking Engine Oil Level refer to Oil level checking and topping up page 55 Check that the oil filter is not blocked Change the oil filter as necessary refer to Engine oil and engine oil filter changing Contact a Volvo Penta workshop if the fault remains Battery The ch...

Page 45: ...rs optional equipment Alarm handling display optional instrument 1 The fuel level symbol lights up during operation when less than 20 fuel remains in the tank if a fuel level sensor is installed optional equipment 2 The battery lamp lights up if the alternator is not charging 3 The coolant temperature lamp lights up when the coolant temperature is too high 4 This indicator is not activated for the...

Page 46: ... Blue or white exhaust smoke 14 24 Lubrication oil pressure too low 15 16 Coolant temperature too high 19 20 21 22 23 No charge or poor charge 1 25 1 Flat battery 2 Poor contact open circuit in cables 3 The stop lever is pulled out 4 Insufficient preheat 5 Lack of fuel 6 Blocked air filter 7 Air in the fuel system 8 Water contamination in fuel 9 Boat abnormally loaded 10 Fouling on hull drive or p...

Page 47: ...tage as the engine system voltage 2 Connect the red positive cable to the plus terminal on the discharged battery and then to the plus terminal on the auxiliary battery 3 Connect the black start cable to the minus terminal on the auxiliary battery and to a place a little distance away from the discharged battery e g the start motor s negative terminal WARNING The black jumper cable must never come...

Page 48: ...that anything unforeseeable should occur when under way All service and maintenance points can be found in the product s Service and Maintenance Manual Any owner wishing to carry out some maintenance and service himself can purchase this manual For products covered by the warranty please refer to the terms and conditions of the warranty with regard to documentation of completed services Where both...

Page 49: ...egun Volvo Penta recommend that all servicing with the engine running should be undertaken by an authorized Volvo Penta workshop WARNING Care and maintenance work should be done with the engine stopped unless otherwise specified Stop the engine before opening or removing the engine hatch hood Make it impossible to start the engine by removing the start key and cutting the system voltage with the m...

Page 50: ...Alternator 5 Starter motor 6 Oil dipstick reverse gear D1 13 with MS10A reverse gear 7 Air filter air intake 8 Fuel hand pump 9 Oil filler engine 10 Oil dipstick engine 11 Fuel filter 12 Oil filter 13 Injection pump 14 Raw water pump Maintenance 48 47711262 01 2019 AB VOLVO PENTA ...

Page 51: ... water inlet S drive 8 Folding propeller D1 20 with 130S sailboat drive 9 Oil dipstick S drive 10 Air filter air intake 11 Fuel hand pump 12 Oil filler engine 13 Oil dipstick engine 14 Sacrificial anodes 15 Oil drain S drive 16 Fuel filter 17 Oil filter 18 Injection pump 19 Raw water pump Maintenance 47711262 01 2019 AB VOLVO PENTA 49 ...

Page 52: ...Starter motor 6 Oil cooler reverse gear 7 Oil dipstick reverse gear D1 30 with MS15A reverse gear 8 Air filter air intake 9 Fuel hand pump 10 Oil dipstick engine 11 Oil filler engine 12 Fuel filter 13 Oil filter 14 Injection pump 15 Raw water pump Maintenance 50 47711262 01 2019 AB VOLVO PENTA ...

Page 53: ... water inlet S drive 8 Folding propeller D2 40 with 130S sailboat drive 9 Oil dipstick S drive 10 Air filter air intake 11 Fuel hand pump 12 Oil dipstick engine 13 Oil filler engine 14 Sacrificial anodes 15 Oil drain S drive 16 Fuel filter 17 Oil filter 18 Injection pump 19 Raw water pump Maintenance 47711262 01 2019 AB VOLVO PENTA 51 ...

Page 54: ...amaged electrical cables and hoses This inspection only takes a few minutes and can prevent serious malfunctions and expensive repairs WARNING Risk of fire Remove all accumulations of fuel oil and grease when detected on the engine or in the engine room WARNING If an oil fuel or coolant leak is detected the cause must be investigated and the fault rectified before the engine is started Never direc...

Page 55: ...st always be changed together Adjusting the drive belt 1 Undo the alternator retaining bolts 1 2 2 Using the adjuster screw 3 adjust the belt to the correct tension 3 Tighten the bolts 1 2 and check the tension Replacing the drive belt 1 Undo the alternator retaining bolts 1 and 2 2 Press the alternator toward the engine block so that the belt can be removed Wipe clean the belt grooves 3 Install t...

Page 56: ...is around 3 mm Undo locknut B and adjust screw C to give the correct gap Tighten the locknut 1 2 Start the engine and let it idle with the control lever in the neutral position WARNING Working with or approaching a running engine is a safety risk Watch out for rotating components and hot surfaces 3 Undo the locknut D Adjust to the correct revolutions using the adjuster screw E Tighten the lock nut...

Page 57: ...rers through regular oil testing Oil level checking and topping up The oil level must be within the marked area on the oil dipstick and must be checked daily before the first start IMPORTANT Do not fill up above the maximum oil level Only use a recommended grade and quality of oil 1 Fill oil slowly through the oil filler on top of the engine 1 or at the side 2 2 Wait 5 minutes so that the oil has ...

Page 58: ...r an electrical component can cause a fire Store fuel soaked rags so that they cannot cause fire Engine Fuel Filter Replacement 1 Clean the filter bracket Avoid fuel spills by placing a plastic bag around the filter 2 Unscrew the filter 3 Apply a film of oil on the new filter gasket 4 Screw the filter on by hand until it touches the contact surface Then tighten an extra half turn no more 5 Purge t...

Page 59: ...optional extra Draining Wait a few hours after the engine has been turned off before draining the filter Position a container under the fuel filter Drain off water and contaminants using the cock plug at the bottom of the filter bowl Replacing filter insert 1 Close fuel cock at the fuel tank Position a containerunder the fuel filter 2 Remove the filter bowl by undoing screw 1 3 Empty and clean the...

Page 60: ...which in the worst case can cause engine breakdown Volvo Penta strongly recommend the use of our own coolants Volvo Penta Coolant VCS Ready Mixed or the concentrate Volvo Penta Coolant VCS which ensure the protection of the cooling system components from corrosion ageing swelling and cracking thereby ensuring optimal engine lifetime Over time the corrosion protection additives become less effectiv...

Page 61: ...ise and release any pressure from the system before removing the cap completely 2 Top up with coolant as necessary The coolant level must be between the MAX and MIN marks on the expansion tank 3 Screw on the filler cap When filling a completely empty system the coolant level must be checked after the engine has been run for an hour or so as the system is self purging Top up with coolant as necessa...

Page 62: ...ater pump sucks in water via a raw water intake after which the water passes a raw water filter extra equipment before being pumped through the intercooler heat exchanger engine oil cooler and gearbox oil cooler Finally the water is fed out through the exhaust elbow where it is mixed with the exhaust gases WARNING Risk of water entry Water will flow into the boat if any hose plug etc located below...

Page 63: ...7 etc 1 Close the sea cock 1 2 Remove the cover and the sealing plate on the raw water filter 2 3 Remove the cover 3 from the raw water pump and let the water run out 4 Open the drain tap 4 on the heat exchanger side panel and drain off the water 5 Loosen the hoses at the arrows 5 and empty them of water 6 Connect a hose to the drain tap on the riser 9 and lead it into a container Open the tap and...

Page 64: ...efects the impeller must be replaced 3 Lubri cate the pump housing and the inside of the cover with a little glycerin IMPORTANT The impeller will get damaged if other types of lubricant than glycerin are used 4 Reinstall the impeller using a clockwise rotating movement 5 Install the cover together with a new gasket Open the sea cock Always carry a spare impeller on board P0007527 Maintenance 62 47...

Page 65: ...to a bucket of freshwater Proceed with refilling IMPORTANT The impeller will be damaged if it is run dry 4 Check that there is no one in the vicinity of the propeller and that nothing risks being spattered by the exhaust outlet 5 Set the control lever to neutral and start the engine Let it run at fast idle for a few minutes Stop the engine 6 Fill the bucket with an antifreeze solution 40 Volvo Pen...

Page 66: ... blocked resulting engine overheating 1 Close the sea cock 2 Unscrew the cover 1 and remove the sealing plate 2 3 Lift out the insert 3 and clean it 4 Replace parts as illustrated 5 Open the sea cock and check for leaks Vacuum Valve Certain configurations have a vacuum valve installed in the raw water system WARNING Risk of water entry Close the seawater cocks before doing any work on the seawater...

Page 67: ...ne has stopped If the circuit between the alternator and the battery is disconnected when the engine is running the alternator and electronics can be damaged For the same reason the charging circuits must never be re connected with the engine running Fuses The engine is equipped with a strip fuse The fuse cut the power if the electrical system becomes overloaded If it is not possible to start the ...

Page 68: ...battery manufacture s recommendation and instruction when replacing and charging batteries Depending on battery type the instructions for maintenance and charging may vary Modern batteries are normally maintenance free but there are some actions that are recommended to increase the battery service life and avoid accidents Keep the batteries clean and dry Contamination and oxide on the batteries an...

Page 69: ...ed WARNING Never confuse the positive and negative poles on the batteries Risk of arcing and explosion Disconnecting A 1 Untighten the nut and remove the cable black 2 Untighten the nut and remove the cable red Remove the battery Connecting B Place the new battery 1 Connect the cable red to the pole on the battery and tighten the nut 2 Connect the cable black to the pole on the battery and tighten...

Page 70: ...r installation should be equipped with a ground fault interrupter The shore power installation transformer inverter battery charger etc must be designed for marine use where the high tension side is galvanically separated from the low tension side 2 Electrical cables must be run and clamped such that there is no risk of exposure to chafing damp or bilge water 3 Ground protection for radios navigat...

Page 71: ...al and the circuit breaker panel for the boat s electrical equipment The main switch must break the circuit to all equipment connected to the auxiliary battery and must be switched off when power is no longer required All equipment connected to the auxiliary battery must have separate main switches For simultaneous charging of two independent battery circuits a separate charging distributor access...

Page 72: ...ull out the oil dipstick 2 Pump out the oil with the oil drain pump through the oil dipstick hole 3 Measure out the correct quantity of oil and fill through the oil dipstick hole For oil grade and quantity refer to the Technical Data page 83 section 4 Put the oil dipstick back in place IMPORTANT Never over fill the reverse gear The oil level must always be within the recommended range Propeller Sh...

Page 73: ...ction ineffective Read more about painting in the Storage page 78 section Transmission lubricant checking and topping up Remove the oil dipstick by unscrewing it counter clockwise Wipe the oil dipstick dry and replace it into the drive reverse gear without screwing it down Pull out the oil dipstick again and check the oil level The correct oil level is between the MAX and MIN marks If required top...

Page 74: ... Magnesium in freshwater Aluminum when the boat is used primarily in salt water and sometimes in brackish water Remedy any damaged stern drive paintwork according to the instructions in the Storage page 78 section Replacing sacrificial anodes 1 Remove the sacrificial anodes and thoroughly scrape clean the contact surfaces on the drive and propellers 2 Apply thread locking fluid to the bolts to the...

Page 75: ...e ignition key s and shift drive into forward or reverse Removal 1 Set the control lever to the Ahead position 2 Disassemble the propeller blades by screwing out the lock screws 4 completely and then pressing out the pins 1 3 Drive Fold down the edge of the tab washer 3 and remove the lock screw 2 tab washer and nut 5 Reverse gear Remove the nut 6 washer 7 and then the lock screws 8 4 Pull off the...

Page 76: ... heads 3 Drive Place the tab washer 3 on the nut Install and tighten the lock screw 2 to 20 Nm and bend one of the tab washer tabs against the bolt head The tab washer 3 must be replaced if necessary Only Volvo Penta original lock screws 2 or screws with the same quality may be used 4 Install one propeller blade to the hub and press in the cotter pin 1 so that the groove in the pin is aligned with...

Page 77: ...this reason we have compiled a check list of the most important points Storage It is best to carry out the following while the boat is still in the water Change engine oil and oil filters Replace oil in the reverse gear Change the fuel filter Replace the fuel pre filter if such is fitted Run engine to normal operating temperature It is best to carry out the following when the boat is out of the wa...

Page 78: ...aint work damage with Volvo Penta original paint Read the instructions about painting the stern drive in the section Storage page 78 Disconnecting the batteries Clean and charge the batteries An insufficiently charged battery can freeze and burst Spraying the components of the electrical system with water repellent spray Removing the propeller for winter storage Grease the propeller shaft with wat...

Page 79: ...nsions and conditions Check rubber hoses for condition and tighten hose clamps Check the engine coolant and antifreeze Top up as necessary Connect the fully charged batteries Painting the sterndrive and hull bottom Check the sacrificial anode on the stern drive If less than 2 3 of the anode remain it must be replaced Clean with emery cloth shortly before launch IMPORTANT Use emery paper Do not use...

Page 80: ...the drive must not be painted or treated with Teflon This also applies to stainless or bronze propellers Teflon is a registered trademark of the DuPont Corporation Boat hull All paints containing anti fouling agents are poisonous and damage the marine environment Avoid these preparations Most countries have introduced legislation that regulates the use of anti fouling agents Always follow these re...

Page 81: ...roke mm 67 72 67 72 77 81 77 81 Compression ratio 23 5 1 23 5 1 23 5 1 23 5 1 Engine revolutions rpm 2800 3200 2800 3200 2800 3200 2800 3200 Idle revolutions rpm 850 25 850 25 850 25 850 25 Direction of rotation seen from front Clockwise Clockwise Clockwise Clockwise Max permissible rearward inclination in operation 20 20 20 20 Max side inclination in operation 30 30 30 30 Weight engine less oil a...

Page 82: ...ondition that it complies with the quality requirements above 1 Lowest recommended oil grade Higher grades oil may always be used 2 If sulfur content is 1 0 by weight oil with TBN 15 must be used 3 The lubricating oil must fulfill both requirements 4 ACEA E7 has replaced ACEA E5 if the former is not available ACEA E5 may be used 5 ACEA E3 may be replaced by ACEA E4 E5 or E7 6 API CG 4 may be repla...

Page 83: ... lifetime with these other diesel fuels NOTICE Operators must check permission for usage of these fuels according to regional national or local regulations Min cetane number 40 An insufficient cetane number ignitability leads to poor startability and increased exhaust emissions Max density at 15 C 860 kg m3 Insufficient density reduces the power and increases the fuel consumption Excessive density...

Page 84: ...in the engine Different types of coolant must not be mixed with each other Risk of reduced cooling function and performance by clogging and isolation Coolant shall be based on Organic Acid Technology OAT Follow the mixing recommendation on the product The coolant should be mixed with distilled deionized water For Volvo Penta specified water requirements refer to Water Quality NOTICE Always use Rea...

Page 85: ...acity starter battery 70 Ah Alternator voltage max current 14 V 115 A power approx 1610 W Starter motor power approx 2 0 kW Reverse Gear Type designation MS15A B MS15L B Gear ratio 2 14 1 2 63 1 Angle output shaft MS15A 8 MS15L 0 Oil capacity 0 56 liters Oil quality SAE 15W 40 Weight 16 kg Sailing boat drive Type designation 130S B 130SR B 130S C 130SR C Gear ratio 2 19 1 2 19 1 Oil capacity 2 9 l...

Page 86: ...it in a safe place so that you can have the information available if the boat is stolen The appearance and location of the type plates is shown below The figures in brackets refer to the location of the identification number on the type plate Engine P0007541 A B C Product designation 1 Product number 2 Serial number 3 Transmission Product designation 4 Gear ratio 5 Serial number 6 Product number 7...

Page 87: ...nex I B Exhaust Emissions Engine identification Volvo Penta std Annex I B 1 Exhaust emission requirements EN ISO 18854 2015 Annex I B 2 Durability Volvo Penta std Annex I B 3 Operator s Manual ISO 10240 2004 Annex I B 4 EMC Directive EN 61000 3 2 EN 61000 3 3 CISPR25 This declaration of conformity is issued under the sole responsibility of the manufacturer I declare on behalf of the engine manufac...

Page 88: ...nnex I B Exhaust Emissions Engine identification Volvo Penta std Annex I B 1 Exhaust emission requirements EN ISO 18854 2015 Annex I B 2 Durability Volvo Penta std Annex I B 3 Operator s Manual ISO 10240 2004 Annex I B 4 EMC Directive EN 61000 3 2 EN 61000 3 3 CISPR25 This declaration of conformity is issued under the sole responsibility of the manufacturer I declare on behalf of the engine manufa...

Page 89: ...ation Numbers 84 Idling 54 Impeller Check and Change 62 L Lubrication System 55 M Main switch 65 Maintenance and replacement parts 17 Maneuvering 13 36 O Oil level checking and topping up 55 70 P Painting the Drive and Underwater Hull 78 Propeller 73 Propeller Shaft Sealing Check 70 R Reading the Instruments 35 Recording engine data 19 Reverse Gear 70 Reverse Gear Oil Change 70 Rubber Bellow 72 Ru...

Page 90: ......

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Page 92: ...AB Volvo Penta SE 405 08 Göteborg Sweden www volvopenta com 47711262 English 01 2019 ...

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