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Engine-Driven Generators

XCR | contractor/rental
XDR | diesel
XSD | standard-duty
XAF | alternative fuels
XTP | three-phase

Owner’s Manual

April 2012

Summary of Contents for XAF105

Page 1: ...Engine Driven Generators XCR contractor rental XDR diesel XSD standard duty XAF alternative fuels XTP three phase Owner s Manual April 2012...

Page 2: ......

Page 3: ...5 XTP three phase generators 4 1 5 Where to obtain service 4 2 Safety information 5 2 1 Operating safety 5 2 2 Engine safety 9 2 2 1 Operator safety 9 2 2 2 California Proposition 65 9 2 2 3 Spark ar...

Page 4: ...2 2 Electrical loads 21 3 2 3 First time use 24 3 2 4 Starting the generator 25 3 2 5 Stopping the generator 27 3 3 General maintenance 28 3 3 1 Gasoline fueled generators 28 3 3 2 Model XAF alternati...

Page 5: ...ent screw 25 Figure A 1 Formula for calculating wattage 33 List of Tables Table 3 2 Battery type 15 Table 3 1 Recommended oil grade 15 Table A 1 Approximate current requirements for electric motors 34...

Page 6: ...iv Voltmaster Engine Driven Generators...

Page 7: ...ead engine manufacturer s instructions By following these instructions you will enjoy safe and trouble free operation of your generator 1 2 EPA certification Model XCR XSD and XTP gasoline fueled gene...

Page 8: ...truction manual covers the following generator models Series Models XCR contractor rental XCR30 XCR55 XCR70 XCR80 XCR105 XCR150 XCR180 XDR diesel XDR50 XDR60 XDR130 XSD standard duty XSD30 XSD50 XSD55...

Page 9: ...150 15 000 12 000 120 240 100 50 10 10 8 XCR180 18 000 15 000 120 240 125 62 5 18 11 5 7 2 Model Max watts Rated watts Rated voltage Rated amps Fuel capacity gal Run time 1 2 load hrs Run time full lo...

Page 10: ...natural gas Max watts Rated watts Rated voltage Rated amps Run time 1 2 load Run time full load XAF105 LP 9000 8500 120 240 70 8 35 4 1 2 gal hr 1 6 gal hr NG 8500 8000 120 240 66 7 33 3 145 CFH 200...

Page 11: ...o jump start a vehicle Before filling or draining fuel stop engine and allow it to cool Use correct fuel Replace fuel tank cap after refueling Do not mix lubricating oil with fuel Check oil level whil...

Page 12: ...n a well ventilated area Perform maintenance in a well ventilated area WARNING Shock hazard Use extreme caution when working on or with electrical components Avoid contact with live terminals and rece...

Page 13: ...g shoes and other protective devices as required by the job ALWAYS wear appropriate respiratory hearing and eye protection NEVER operate this equipment when not feeling well due to fatigue illness or...

Page 14: ...ne vehicle under the hood of a car or truck or inside a truck or van even with the windows and doors open All warranties are voided if the unit is operated in such an area Keep generator and surroundi...

Page 15: ...fuels must be used with spark arresters A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles f...

Page 16: ...tor is operating Wear appropriate eye and hand protection Upon contact with skin or eyes immediately flush with water and seek medical help CAUTION Moving parts can cause injury Prior to servicing dis...

Page 17: ...S keep the generator in proper running condition ALWAYS fix damage to the generator immediately Repair or replace broken or worn parts Only use parts from original manufacturer Replace operation and s...

Page 18: ...12 Voltmaster Engine Driven Generators...

Page 19: ...diesel fuel DF1 JP5 or JP8 turbine fuel may be used with engine derations Fuel additive If left to stand in the engine for periods of more than 6 months gasoline will tend to form a varnish like subst...

Page 20: ...l volume on low volume systems or pressure on low pressure systems will cause the engine to stop For more information see the engine manual Oil type To select the proper oil For diesel engines see the...

Page 21: ...quirements are listed in Table 3 2 Table 3 1 Recommended oil grade Expected ambient temperature SAE viscosity grade 32 F 0 C or higher 30 10 to 100 F 12 to 38 C 15W 40 0 to 80 F 18 to 27 C 10W 30 or 1...

Page 22: ...a special vapor fuel carburetor with a vacuum safety shutdown and an electric solenoid fuel shutdown XAF generators are derated because the liquid propane LP and natural gas NG fuel reduces engine ou...

Page 23: ...route the fuel line away from the engine muffler and manifold Do not remove the cover from the solenoid valve until you are ready to make pipe connections Before the flexible fuel connection is conne...

Page 24: ...power source A power utility lineman working to return electric service to normal has every reason to believe that the line is dead If your electric circuits are not isolated the generator output wil...

Page 25: ...cumulate on the generator Remove all oil deposits and other foreign matter from the generator 5 Ensure all air passages and cooling fins are free from foreign matter Use clean dry compressed air at a...

Page 26: ...If the ground fault condition continues with no load on the generator contact an authorized service center 5 If the condition continues after putting a load on the generator a Repeat steps 1 through 3...

Page 27: ...pere ratings on the outlet receptacles Overloading will damage the receptacles and could cause internal damage to the generator Load requirements Keep loads within the generator and receptacle ratings...

Page 28: ...stalled the voltage regulation is 1 5 XTP generators feature a three phase circuit breaker that is rated for the amperage load of the generator If the circuit breaker trips under load you must remove...

Page 29: ...ion In this position Each 120 volt receptacle has half the power output of the generator The 240 volt receptacles are functional The voltmeter indicates 240V Before changing the switch position remove...

Page 30: ...dels During the first 2 to 3 hours of operation do not apply heavy electrical loads to the generator Change the oil after the first 3 hours of operation Fuel mixture for Model XAF generators Before us...

Page 31: ...ever near the fuel pump to the up position If a 12 volt battery is installed the lever must be in the down position at all times Air in fuel line Air pockets in the fuel line will cause difficulty in...

Page 32: ...for starting Diesel powered generators do not have a choke e Start the engine using the electric starter or recoil cord referring to engine manufacturer s instructions if necessary f When the engine...

Page 33: ...rator does not have a battery move the red or black lever near the fuel tank to the down position On other models move the start stop switch on the engine to the stop position Always wait for the engi...

Page 34: ...tant for keeping the fuel system sealed and must be replaced if damaged Check the gasket once a year Use only a gasket that provides a vapor proof seal Use only manufacturer approved replacement parts...

Page 35: ...il it reaches normal operating temperature about 10 minutes and then shut it down 2 For gasoline powered generators drain the fuel from the carburetor bowl 3 While the engine is still warm drain the o...

Page 36: ...ries Wear eye protection Prevent sparks and open flames No smoking anywhere in the vicinity Keep children clear of the area DANGER Sulfuric acid can cause blindness and severe burns Use caution when w...

Page 37: ...level except when watering batteries Avoid tilting the generator with a battery installed To prevent short circuits and sparks exercise caution when working with metallic tools or conductors near bat...

Page 38: ...the battery and keep it fully charged if any of the following conditions exist If the generator will be run infrequently If the battery will be stored for a long period of time If the battery will be...

Page 39: ...0 1000 In order to operate an appliance that has an electric motor such as a compressor pump freezer saw or drill you must calculate the wattage required to start the appliance motor The rule of thumb...

Page 40: ...Induction motor Capacitor motor Split phase motor 1 6 275 400 600 850 1200 1 4 400 500 850 1050 1700 1 3 450 600 950 1350 1950 1 2 600 750 1300 1800 2600 3 4 850 1000 1900 2600 1 1000 1250 2300 3000...

Page 41: ...gth 100 150foot length 2 240 480 22 20 18 3 360 720 22 18 16 4 480 960 20 16 16 5 600 1200 18 16 14 6 720 1440 18 16 14 8 960 1920 16 14 12 10 1200 2400 16 12 12 12 1440 2880 16 12 10 14 1680 3360 14...

Page 42: ...sher cool dry 700 1400 Dishwasher hot dry 1450 1400 Frying pan electric 1300 Furnace fan gas or oil 1 8 HP 300 500 1 6 HP 500 750 1 4 HP 600 1000 1 3 HP 700 1400 1 2 HP 875 2350 Hair dryer 300 1200 Ir...

Page 43: ...50 3 4 inch 750 900 1 inch 1200 1400 Jig saw 300 400 Miter saw 10 amp 1100 2000 15 amp 1650 3000 Mixer 3 1 2 cubic ft 1000 2300 Pressure washer 5 8 HP 900 2700 1 HP 1200 3600 Reciprocating saw heavy d...

Page 44: ...1000 Grain conveyor portable 1 2 HP 1000 2400 Heater portable liquid fuel type 50 000 BTU 400 675 100 000 BTU 500 1260 150 000 BTU 625 1875 Heater portable radiant type 1300 Milk cooler 1100 1800 Milk...

Page 45: ......

Page 46: ...3 427 5725 fax 2012 Wanco Inc All rights reserved Printed in the USA 207071 Rev A Voltmaster is a Wanco brand Voltmaster Wanco and the Voltmaster and Wanco logos are registered trademarks of Wanco Inc...

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