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41 

 

3.  Brush and clean all exposed surfaces of the 

Blending Head with detergent water.  Use a 
small brush to ensure that the syrup orifices 
are clear of any residual syrup.   

 

 

 
4.  Submerge the Blending Head and the new 

replacement o-rings in sanitizer solution for 
at least 5 minutes.     

 

 

 

5.  Remove the o-rings and Blending Head and 

place them on a sanitary tray to dry.   

 

 

 
 
6.  Place the larger o-ring into the groove on 

the underside of the Blending Head.   

 

 

 
 

7.  Apply food-grade lube to the two syrup port 

o-rings and then place them into their 
respective places inside the syrup port.  A 
small tool may be used to ensure the         
o-rings are fully seated in the grooves.    

 

 

 

NOTE:  

O-RINGS MUST BE COMPLETELY 

SEATED TO PREVENT LEAKAGE. 
 

 
 
 
Miscellaneous Cleaning Procedures 
 

The following parts of the STL-80BLD-INT do 
not require daily cleaning.  Inspect these areas 
periodically and clean if necessary according to 
instructions. 
 
Prepare detergent water by mixing several 
drops of Dawn

®

 dish soap with a gallon of 

warm water (108°F / 42°C). Prepare sanitizer 
solution by mixing half a packet (1 oz) of Stera-
Sheen® Green Label with one gallon of warm 
water (108°F / 42°C) until dissolved.  Pour 
approximately 16 oz. of sanitizer solution into a 
spray bottle and set aside the rest. 
 

NOTE:

  DO NOT USE AN EXCESSIVE 

AMOUNT OF WATER OR DETERGENT IN 
CLEANING THE OUTSIDE OR INSIDE OF 
THE CABINET.

 

 

 
 
 

Summary of Contents for STOELTING Flavor Burst STL-80BLD

Page 1: ...A VOLLRATH DIVISION Flavor Burst Soft Serve System Blended Integrated Operator s Manual Manual No 513847 ...

Page 2: ......

Page 3: ...ompany s White Glove Service Phone 1 800 319 9549 Warranty Installation Form An installation form is provided with every STL 80BLD INT system located inside the unit with this manual It is important that the operator installer completely fill out the installation documents accompanying the unit before using this system Any questions or concerns regarding the warranty should be clarified upon deliv...

Page 4: ...m 26 Disassembling the Blending Assembly 27 Sanitizing the Blending System 28 Replacing the Syrup Flavors 30 Scheduled Maintenance 34 Clean In Place CIP Procedure 34 CIP Phase 1 Prep 34 CIP Phase 2 Flush 36 CIP Phase 3 Clean 37 CIP Phase 4 Reassemble 38 Refilling the Sanitizer Tank 39 Priming the Syrup System 40 Replacing Blending Head O Rings 40 Miscellaneous Cleaning Procedures 41 Cleaning the B...

Page 5: ...ing System and Suspension Bracket 54 Mounting the Tube Cable Casing Assemblies 56 Installing the Integrated Cabinet Inside the Stoelting Cart 58 Power Connection and Power Up 60 Filling the Sanitizer Tank 61 Installing Flavors and Priming Syrup Lines 62 Color Touch Panel Overview 64 Quick Reference Guide for Color Touch Panel Setup 64 Testing the STL 80BLD INT System 65 Directory of Cleaning Proce...

Page 6: ...ause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which t...

Page 7: ...red or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONTACT STOELTING COMPANY S WHITE GLOVE SERVICE IF YOU HAVE ANY QUESTIONS Phone 800 319 9549 The Blend system mixes concentrated syrup with base product in a very small area and in a very short amount of time For best results in thoroughly and e...

Page 8: ...to change Contact White Glove Service for most recent updates concerning the STL 80BLD INT unit NOTE Access to the service area is restricted to persons having safety hygiene knowledge and practical experience of the appliance NOTE This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge ...

Page 9: ...6 PAGE INTENTIONALLY LEFT BLANK ...

Page 10: ... FLAVOR TRAY 4 Houses syrup bags 7 N A FLAVOR BURST SOFT SERVE INTEGRATED CABINET 8 FLAVOR 1 Houses 8 syrup trays and bags 8 STOESYR944 SYRUP BAG CONNECTOR ASSEMBLY 4 Transports syrup from the bag to the pumps 9 STOEELE434 POWER CABLE 1 Supplies the electronics board with power 10 STOESPR5800STL BLD SPARE PARTS KIT BLEND 1 Houses extra spare parts and wear items Stoelting Company Parts Not include...

Page 11: ...8 General System Overview Figure 1 ...

Page 12: ...s within the cabinet 9 STOECAB333 CABINET BASE PANEL 1 Attaches the divider and side panels 10 STOESYR945 SYRUP BAG CONNECTOR ASSEMBLY SOFT SERVE 8 Transports syrup from the bag to pumps 11 STOEFAS2024 8 32 X 1 4 PAN HEAD SCREW 42 Secures various parts within the system 12 STOEMIS3028 80M SANITIZER FLUSH TUBE ASSEMBLY SOFT SERVE 1 Flushes flavor lines with sanitizer when attached 13 STOESYR307 PER...

Page 13: ...10 Integrated Cabinet Continued Figure 2 ...

Page 14: ... flavor lines to the internal 9 Tube Assembly 4G STOERUB602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 STOEINJ117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 6 STOEMIS3142 FLAVOR LINE DUST CAP FB 80 1 Covers syrup manifold when not connected 7 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Blending Head 8 STOERUB601 9 POS DUCKBILL CHECK VALVE 1 Pr...

Page 15: ...NNEL 1 ea Covers and protects the cables and tubes of the Casing Assembly 14B STOEMIS3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to the freezer panel 14C STOEFAS2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures the Casing cover to the mounting brackets 14D STOEFAS2024 8 32 x 1 4 PAN HEAD SCREW 4 ea Secures the magnet assembly to the mounting brackets 14E STOEFAS2035 8 32 NUT EXT LOCK...

Page 16: ...HUTOFF 1 ea Connects flavor line to flavor bag 2B STOESYR902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 2C STOETUB811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D STOEFIX1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 STOESYR927 INTERNAL 9 TUBE ASSEMBLY INTEGRATED 1 Transports syrup from bags to flavor 9 Tube Assembly 3A STOESYR...

Page 17: ...14 Syrup Pump and Related Parts Figure 4 ...

Page 18: ...anitizer cleaning solution 8A STOESAN749 THREADED CHECK VALVE 1 ea Allows air to fill Sanitizer Tank 8B STOESAN750 SANITIZER TANK DOME NUT 1 ea Mounts check valve to Sanitizer Tank 8C STOEFIX1052 SANITIZER TANK QUICK CONNECT 1 ea Connects sanitizer lines to Sanitizer Tank 8D STOESAN755 SANITIZER TANK CAP 1 ea Allows Sanitizer Tank to be refilled 8E STOESAN754 SANITIZER CAP O RING 1 ea Seals the Sa...

Page 19: ...16 Sanitizer Pump and Related Parts Figure 5 ...

Page 20: ...rns gears 5 STOEELE525M MALE TO MALE 48 SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch 6 STOEELE925 RJ45 EHTERNET CABLE 14 1 Connects the Touch Panel to the electronics board 7 STOEFAS2014 8 32 X 1 2 PAN HEAD 6 Secures the electronics board and power entrance module to the cart back panel 8 STOEMIS3026S TOUCH PANEL CABLE CASING 1 Conceals and protects the Touch Panel cable as well a...

Page 21: ...18 Electronic Parts and Connections Continued Figure 6 ...

Page 22: ...dapter to Blending Head 6 STOERUB602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 7 STOERUB652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 8 STOERUB660 LARGER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 STOERUB651 BLENDING HEAD O RING 2 020 1 Provides a sealed cavity 10 STOEINJ201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Blending Head 11 ST...

Page 23: ...20 Spare Parts Kit Figure 7 ...

Page 24: ...21 PAGE INTENTIONALLY LEFT BLANK ...

Page 25: ...SING PROCEDURES This is typically performed at the close of the previous business day Sanitizing the Blending System 1 Prepare a small amount of sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C Pour approximately 16 oz of this sanitizer solution into a spray bottle 2 Submerge the Gear Box nut spout adapter o rings Gear Cartridge an...

Page 26: ...he Blending Head o rings the Gear Cartridge and the spout adapter o rings are wear items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Gear Box so that the gear teeth line up with the gear inside the Gear Box 2 Install the Blending Head onto the Gear Box and rotate off c...

Page 27: ...r up and over the adapter tabs Rotate the locking collar over the tabs to secure 4 Connect the Drive Motor cable to the Motor 5 Ensure the Blending Assembly is resting level and horizontal Install and tighten the Gear Box nut to secure the assembly 6 Insert the syrup line manifold end fully into the Blending Head syrup line opening Rotate it until motion stops to secure 7 With a container under th...

Page 28: ...ed and adjusted if necessary 1 Ensure that the sanitizer tank has plenty of approved sanitizer solution that is no older than 28 days Refill if necessary 2 Ensure that desired flavors are installed and that none of the flavor bags are empty Replace flavors according to instructions if necessary 3 Ensure that the flavor level and the multi flavored timing are set to a desired level Make adjustments...

Page 29: ...em Follow these instructions to remove the Blending System from the freezer during closing 1 With a container under the dispensing spout press the FLUSH SPOUT button on the Touch Panel to purge any remaining product from the spout NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE SCREEN YOU CAN USE THE FLUSH SPOUT BUTTON IN THE FLUSH FUNCTIONS SECTION OF THE MAINTENANCE MENU 2 Rotate the 9 Tube As...

Page 30: ...e the spout adapter from the freezer spout NOTE YOU MAY USE A CLEAN NARROW TOOL SUCH AS A SCREWDRIVER OR OTHER STURDY ROD TO GENTLY PRY THE ADAPTER OFF PLACE THE TOOL ON THE ADAPTER PORT AND SLOWLY ANGLE DOWN AGAINST THE FREEZER DOOR Disassembling the Blending Assembly 1 Rotate the Drive Motor to unlock and remove the Motor from the Gear Box 2 Rotate the Blending Head to unlock it from the Gear Bo...

Page 31: ...4 Brush and clean all exposed surfaces of the Blending Head with detergent water then rinse thoroughly with warm water 108 F 42 C Use a small brush to ensure the syrup orifices are completely clear 5 When the Gear Box and nut have soaked for at least 5 minutes brush and clean all exposed surfaces and openings with detergent water and rinse thoroughly with warm water 108 F 42 C NOTE UNDER NORMAL OP...

Page 32: ...rvice towel 11 Install the cap on the manifold 12 Clean rinse and dry the surfaces of the Drive Motor and exposed surfaces of the cabinet using detergent water warm water 108 F 42 C and single service towels 13 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section Touch Panel and ...

Page 33: ...ns flavors are installed as previous flavors become empty However you may change flavors periodically as desired 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C Prepare sanitizer solution by mixing half a packet 1 oz of Stera Sheen Green Label with one gallon of warm water 108 F 42 C until dissolved Pour approximately 16 oz of sanitizer so...

Page 34: ...ngle service towel 10 Select the flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 11 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 12 Grip the bag underneath the fitment and lift the bag up with your other hand supporting the bottom of the bag Flip the fitment end...

Page 35: ...ment 19 Repeat Steps 3 18 for any additional flavors that are being changed out 20 After the line is sanitized select Priming Functions in the Maintenance Menu 21 Select the flavor button of the line to be primed The button will pulse as syrup is pumped through the line 22 When the syrup flowing from the spout is thick and undiluted press a flavor key again to stop the prime function 23 Repeat Ste...

Page 36: ...33 PAGE INTENTIONALLY LEFT BLANK ...

Page 37: ...ocess must be the approved sanitizing products Flo San and Stera Sheen Green Label mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following instructions should be completed in sequence as stated This will expose the system and parts to the sanitizing medium for abo...

Page 38: ...dy syrup line manifold and duckbill check valve from the 9 Tube Assembly Submerge these parts in detergent water 9 Place the end of the 9 Tube Assembly into a container to catch the expelled syrup and sanitizer solution during the rest of the Clean In Place procedure 10 Disconnect the syrup bag connectors from the syrup bags 11 Remove the Blending Assembly and adapter from the freezer and disassem...

Page 39: ...the instructions outlined on the Touch Panel screen to flush the syrup line 16 When the flushing process is complete disconnect the Pump Flush Adapter and repeat the process for the second line then the third and so on until all the lines have been flushed While the lines are flushing proceed to Phase 3 Clean to make the most of your time NOTE THE FLUSH FUNCTION SHOULD CONTINUE FOR 15 MINUTES YOU ...

Page 40: ...ast 5 minutes 20 Remove the rest of the parts from the sanitizer solution and place them on a sanitary tray to dry 21 Clean the exposed surfaces of the bag fitment and the syrup bag connector with warm hot detergent water Brush the bag fitment with the medium brush and the Connector with the small brush Then rinse with warm water 108 F 42 C and dry the parts with single service towels 22 Using the...

Page 41: ...embly fully into the Coupler 27 Push the coupler nut into the coupler body and rotate the coupler body until motion stops to secure 28 Install the cap on the manifold 29 Perform the Assembling the Blending Assembly and Installing the Blending System sections of the DAILY OPENING PROCEDURES 30 Empty and discard the remaining Stera Sheen sanitizer solution from the tank Rinse it out with water Refil...

Page 42: ...ution in the tank that is no more than 28 days old Replace older solution with fresh sanitizer solution 1 Disconnect the sanitizer tank from the sanitizer line 2 Remove the sanitizer tank from cabinet 3 Remove the sanitizer tank s cap and discard any remaining Flo San sanitizer solution Rinse out the tank with water 4 Mix one packet 0 50 oz of Flo San with two gallons of warm water 108 F 42 C unti...

Page 43: ...peat Steps 3 and 4 to prime any other flavors that have been changed 6 When all the syrup lines with replaced flavors have been primed go to Flushing Functions in the Maintenance Menu and press FLUSH SPOUT to clean the spout NOTE TO CHANGE THE FLAVOR BUTTONS ON THE MENU SCREEN GO TO THE SETUP TRAYS AND DISPENSE SPEEDS OF THE MAINTENANCE MENU AND PRESS ANY FLAVOR DESPCRIPTION TO RENAME Replacing Bl...

Page 44: ...small tool may be used to ensure the o rings are fully seated in the grooves NOTE O RINGS MUST BE COMPLETELY SEATED TO PREVENT LEAKAGE Miscellaneous Cleaning Procedures The following parts of the STL 80BLD INT do not require daily cleaning Inspect these areas periodically and clean if necessary according to instructions Prepare detergent water by mixing several drops of Dawn dish soap with a gallo...

Page 45: ...R BARREL AND ITS PARTS ACCORDING TO MANUFACTURER S INSTRUCTIONS 1 Ensure the freezer barrel is empty If the freezer has multiple barrels ensure all barrels are empty before proceeding 2 Remove the door knobs from the freezer door 3 Remove the freezer door from the freezer 4 Remove the suspension bracket from the freezer door post 5 Clean the bracket parts using detergent water and brush if necessa...

Page 46: ...rays for better access 2 Using warm detergent water and single service towels clean any exposed surface inside the cabinet 3 Rinse the cleaned surfaces with warm water 108 F 42 C and a single service towel 4 Dry the surfaces with a single service towel 5 Clean rinse and dry the trays if necessary using detergent warm water 108 F 42 C and single service towels Also clean and sanitize the syrup bag ...

Page 47: ...AKER HOLES ON THE TOUCH PANEL NOTE DO NOT USE ANY HARSH CHEMICAL CLEANERS BLEACH AMMONIA EXCESS WATER BRUSHES OR ABRASIVE TOOLS TO CLEAN THE SURFACE OF THE TOUCH PANEL THESE MAY DAMAGE THE SURFACE OF THE SCREEN AND VOID THE PANEL S WARRANTY 1 Turn the Touch Panel off by pressing the power button on the back side of the Panel 2 Use only clean soft cloths such as micro fiber cloths to clean the Touc...

Page 48: ... body duckbill check valve and manifold 3 Place the 9 Tube Assembly line inside a container 4 Remove each syrup bag from its tray and store as directed on the label 5 Empty the sanitizer tank and return the tank to the unit 6 With the sanitizer tank empty press the FLUSH SPOUT button until all sanitizer solution is removed from the sanitizer line NOTE IF NO FLUSH SPOUT BUTTON IS DISPLAYED ON THE S...

Page 49: ...Y TIME BY PRESSING CANCEL 12 Repeat Steps 10 and 11 for the second line then the third and so on until all the lines have been cleared of sanitizer solution 13 When all lines have been emptied return the Pump Flush Adapter to the position under the trays 14 Ensure the Blending Assembly and the other parts are stored in a sanitary place for the off season When opening next season be sure to perform...

Page 50: ...47 PAGE INTENTIONALLY LEFT BLANK ...

Page 51: ...STEM NOTE INSTALL THE SYSTEM WHERE AMBIENT TEMPERATURES ARE BETWEEN 60 AND 80 DEGREES FAHRENHEIT FOR CORRECT OPERATION NOTE INSTALL THE SYSTEM IN A LOCATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL RECOMMENDED BASE PRODUCT FOR BEST BLENDING RESULTS USE A BASE MIX THAT CONTAINS 5 OR LESS BUTTERFAT RECOMMENDED DRAW RATE SLOW THE FREEZER DRAW RATE TO DISPENSE PRODUCT AT 1 2 OZ...

Page 52: ...will be attached between the front edge and the hopper with detergent water Rinse the area with warm water 108 F 42 C and dry with a single service towel NOTE THE SURFACE MUST BE FREE FROM DUST AND OILS OR THE ADHESIVE WILL NOT CURE PROPERLY 3 Use the ampule provided to prime the cleaned area before mounting the Touch Panel mounting bracket NOTE LIQUID INSIDE THE AMPULE ENHANCES ADHESION 4 Set the...

Page 53: ...A VALID PORT IT IS TEMPORARILY PLUGGED TO AVOID CONFUSION YOU WILL ACTIVATE THE PORT YOU USE WHEN YOU GO THROUGH THE EQUIPMENT SETUP WIZARD PROGRAM ON YOUR COLOR TOUCH PANEL LATER 9 Place the anchor bracket within the arms of the Touch Panel plate so that the flat end of the anchor bracket extends away from the front of the Touch Panel 10 Insert the hex bolts through the Touch Panel plate arms fro...

Page 54: ... the spout The STL 80BLD INT includes two options for the draw switch PREFERED METHOD The draw switch extension should be used with freezers with an integrated switch already installed If your freezer does not have an integrated switch contact White Glove Service to order and install the integrated switch kit 2209616 OPTIONAL METHOD The other option is a draw handle switch It is included in the Sp...

Page 55: ... IF YOUR FREEZER DOES NOT HAVE AN INTERNAL SWITCH JACK AND THE SPARE DRAW HANDLE SWITCH DOES NOT FIT YOUR FREEZER CONTACT WHITE GLOVE SERVICE FOR MORE OPTIONS WHEN POSSIBLE ORDER AND INSTALL THE INTEGRATED SWITCH KIT 2209616 Sanitizing the Blending System If the Blending Assembly is already assembled disassemble it before proceeding 1 Prepare sanitizer solution by mixing half a packet 1 oz of Ster...

Page 56: ...STOEADPT500FBA spout adapter fits most Stoelting freezers It has two o rings Always keep extra o rings in the Spare Parts Kit as they are wear items Additional adapters may be available from White Glove Service for use with other Stoelting models See the ALTERNATE PARTS AND KITS BY FREEZER MODEL section for more information 1 Ensure the freezer door spout is clean and sanitized according to the fr...

Page 57: ...DED POSITIONING A When possible install the Blending Assembly on the opposite side of the 9 Tube Assembly s placement Placing the Drive Motor end of the assembly opposite from the 9 Tube Assembly makes it easier to attach and remove the 9 Tube Assembly when cleaning B If there are vents on the side of the freezer that blow out warm air install the 9 Tube Assembly on the opposite side The air could...

Page 58: ...freezer doors with only two knobs and posts the installation process is the same 9 Place the Blending Assembly onto the suspension bracket so that the Gear Box post slides into the bracket opening Install the Blending Head fully over the spout adapter 10 Push up on the Blending Assembly and lift the locking collar up and over the adapter tabs Rotate the locking collar over the tabs to secure 11 Co...

Page 59: ...e smaller black plastic casing is for channeling the Touch Panel ethernet cable and draw switch cable down the side of the freezer to the metal casing The following instructions and illustrations show a left side mounting but right side mounting is possible when the Blending Assembly is installed on the right 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm...

Page 60: ... Blending Assembly but not enough to droop or hang 7 Determine where the plastic casing will be installed Typically it is installed along the side of the freezer at the front corner and just above the metal casing assembly Clean this area with detergent water rinse with warm water 108 F 42 C and dry with a single service towel 8 Hold the plastic casing in position about 2 above the metal casing wi...

Page 61: ...le cart 2209555 The Stoelting cart is sold separately but the Flavor Burst system includes a modified back panel for the cart Most of the Flavor Burst electronics and connections are installed on this panel Follow the instructions below to set up the Flavor Burst cabinet and connections NOTE THE FREEZER MUST BE INSTALLED TO THE CART IN ORDER TO PROCEED WITH INTEGRATING THE FLAVOR BURST CABINET 1 E...

Page 62: ... steps 6 Find the pump harness cable under the pumps and carefully lead it through the cart shelf opening Connect the harness to the port on the electronics board labeled BANK A or PWRCONN2 7 Connect the end of the Drive Motor cable to the port on the electronics board labeled BANK C or PWRCONN4 8 Connect the end of the Touch Panel ethernet cable to the ethernet port on the electronics board 9 Loc...

Page 63: ...ONTACT WITH THE PUMP CABLE CONNECTIONS THIS MAY RESULT IN ELECTRICAL SHOCK AND DAMAGE TO THE UNIT 14 Ensure any excess tubing and cables are tucked inside the cabinet and neatly out of the way 15 Install the cart panel to the back of the cart and secure using the two screws provided Power Connections and Power Up The electrical connections for the STL 80BLD INT are located on back of the Stoelting...

Page 64: ...oceed with the rest of this section before making those adjustments Filling the Sanitizer Tank For day to day operations use Flo San sanitizer mixed according to the manufacturer s instructions in the sanitizer tank The tank system delivers solution to specific areas of the Flavor Burst system such as the Blending Head and syrup lines during certain functions Therefore check the tank levels on a d...

Page 65: ...nside a numbered syrup tray within the system cabinet Under normal operating conditions flavors are installed as previous flavors are emptied However you may change flavors periodically as desired 1 Prepare detergent water by mixing several drops of Dawn dish soap with a gallon of warm water 108 F 42 C 2 Remove each tray from the cabinet and clean them with detergent water Rinse with warm water 10...

Page 66: ...t this time you may wish to change the Touch Panel menu flavor names to coordinate with the new flavors installed This may be done now or later in the TOUCH PANEL OPERATIONS MANUAL 10 Perform the entire Clean In Place procedure as instructed in the SCHEDULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the STL 80BLD INT to ensure all the parts and syrup...

Page 67: ... the product flow setting of the freezer The STL 80BLD INT system will also dispense plain product if no flavors are selected on the Touch Panel NOTE IN OUR CONTINUAL EFFORT TO IMPROVE OUR PRODUCTS PROGRAM UPGRADES MAY BE AVAILABLE FOR THE TOUCH PANEL PLEASE VISIT WWW FLAVORBURST COM FOR THE LATEST DEVELOPMENTS AND INSTRUCTIONS Quick Reference Guide for Color Touch Panel Setup The STL 80BLD INT To...

Page 68: ...raw handle down to dispense product If you have the timed servings enabled draw the serving until the system sounds a beep and the screen notifies you to stop drawing product Return the handle to the closed position at the end of the serving NOTE IF YOUR SYSTEM HAS A DRAW HANDLE SWITCH PRESS THE SWITCH AGAINST THE DRAW HANDLE WHILE MOVING THE DRAW HANDLE INTO THE FULL OPEN POSITION THIS ACTIVATES ...

Page 69: ...red product at the top of your serving NOTE ADJUST THE WHITE CAP TIME IN THE ENABLE OR DISABLE SERVING OPTIONS SECTION OF THE MAINTENANCE MENU NOTE THE WHITE CAP OPTION IS ONLY AVAILABLE WHEN TIMED SERVING SIZES IS ACTIVATED 6 Draw multi flavored servings to evaluate if the layer timing is what you expected A shorter dispense time results in narrower layers a longer dispense time results in wider ...

Page 70: ...ain to verify the syrup pump is malfunctioning Contact White Glove Service for help 9 On occasion it may be desirable to sanitize the Blending Head between servings Simply hold a container under the dispensing spout and press FLUSH SPOUT 10 NOTE IF NO FLUSH SPOUT BUTTON IS SHOWN ON THE SCREEN YOU CAN FLUSH THE SPOUT BY ACCESSING THE MAINTENANCE MENU AND SELECTING THE FLUSHING FUNCTIONS SECTION ...

Page 71: ...sembly Opening DAILY CLOSING PROCEDURES page 26 Blending Head Gear Cartridge Gear Box Spout Adapter and O rings 9 Tube Assembly opening Drive Motor Touch Panel Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE every 30 days page 34 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Spout Adapter and O Rings Blending Assembly Suspension Bracket Area Under the Car...

Page 72: ... Kit should contain replacements for these wear items Be sure to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS STOEADPT500FBA Standard Spout Adapter with O Rings Inspect and replace if necessary Minimum STOERUB653 Upper O Ring for STOEADPT500FBA Spout Adapter X...

Page 73: ...ice that may be helpful for your operational or installation requirements This includes adapter kits adapters brackets and switches for various freezer models Please contact White Glove Service at 800 319 9549 or visit www PartsTown com and www flavorburst com for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLAC...

Page 74: ...should record and refer to when calling for parts or service The data plate is located on the center panel inside the cabinet Complete for quick reference when this information is requested 1 Model Number STL 80BLD INT______________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 ...

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