background image

16

8.

Press the SET button. A cursor will start blinking
under the far right digit.

9.

Change the value to 8.0. Press the left arrow (

)

button to move the cursor. Press the up arrow (

)

button to increase the digit. When a digit reaches
9, pressing the up arrow (

) button again will

change the value to 0.

10.

After entering 8.0, press SET to save this value.
The LCD will read “CutOut Set -- OK”.

11.

Press the SEL button. The LCD will read “CutOut
amps 8.0”.

12.

Press the SEL button twice. The LCD will read
“DISPLAY”.

13.

Press the up arrow (

) button to navigate to the “°F”

and “amps” readings.

C. INITIAL FREEZE DOWN

14.

Place the Main Freezer Power OFF-ON switch in
the ON position.

15.

Press the PUSH TO FREEZE button.

NOTE

After the drive motor starts, there is a 3-second de-
lay before the compressor starts.

16.

As the product freezes, the “amps” value on the
display will increase. When it reaches 2.8A, open
the spigot, take a 6-8 ounce sample and measure
the temperature. For most soft serve mixes, the
desired temperature is between 19.0°F and 19.5°F.

17.

Draw samples at every increase of 0.2A until
reaching the desired consistency and temperature.

NOTE

Show the sample to the customer and make sure it
meets their required consistency and temperature.

18.

Record the “amps” value.

19.

Place the Main Freezer Power OFF-ON switch in
the OFF position.

D. ADJUSTING THE INTELLITEC CONTROL

20.

Press the SEL button. The display will read
“DISPLAY”.

21.

Press the left arrow (

) button once. The display

will read “BASIC”.

22.

Press the up arrow (

) button once. The display will

read “CutOut amps”.

23.

Change the value to the recorded value by pressing
the SET button. A cursor will start blinking under
the far right digit.

24.

Press the left arrow (

) button to move the cursor.

Press the up arrow (

) button to increase the digit.

When a digit reaches 9, pressing the up arrow (

)

button again will change the value to 0.

25.

Press the SET button to save the value. The LCD
will read “CutOut Set -- OK”.

26.

Press the SEL button. The LCD will read “CutOut
amps” along with the programmed value from the
previous step.

27.

Press the SEL button three times. The LCD will
read “EXITMENU”.

28.

Press the up arrow (

) button to exit the menu.

29.

Adjustment to the control is completed.

E. SERVING PRODUCT

30.

Place the Main Freezer Power OFF-ON switch in
the ON position.

31.

Press the PUSH TO FREEZE button.

32.

When the product is at 75% consistency, the
display will read “SERVE”.

33.

For normal dispensing, move the spigot handle
fully open.

34.

The machine dispenses product at a reasonable
draw rate. If the machine is overdrawn, the result is
a soft product or a product that will not dispense at
all. If this occurs, allow the machine to run for
approximately 30 seconds before dispensing more
product. A dispense rate adjustor is located under
the header panel, to the immediate right of the
spigot handle. Turning the knob counterclockwise
will decrease the dispense rate.

35.

Do not operate the machine when the MIX LOW
message is displayed. Refill the mix container
immediately.

NOTE

The machine has a standby and sleep mode. After
a preset number of freezing cycles, it will enter the
standby mode (followed by sleep mode) and remain
there until someone draws product or presses the
PUSH TO FREEZE button. In the sleep mode, the
machine will keep the product below 41°F (4.4°C).
Sleep modes do not take the place of cleaning and
sanitizing. Federal, State, and local regulatory agen-
cies determine frequency of cleaning and sanitiz-
ing.

3.11 NORMAL FREEZE DOWN AND
OPERATION

The following section contains the recommended operating
procedures for the safe operation of the machine.

A.

Sanitize immediately before use.

B.

Make sure the Main Freezer Power OFF-ON
switch is in the OFF position.

C.

Fill the hopper with at least 2.5 gallons of mix.

D.

Place a container under the spigot and open the
spigot to allow the mix to flush out about 8 ounces
(0.23 liters) of sanitizing solution and liquid mix.

Summary of Contents for Stoelting E111I

Page 1: ...Model E111I F111I SERVICE MANUAL Manual No 513663 Nov 2010...

Page 2: ......

Page 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Page 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Page 5: ...ngCleaningandSanitizing 11 3 4 Disassembly of Parts 12 3 5 CleaningDisassembledParts 13 3 6 Sanitizing Parts 13 3 7 CleaningtheMachine 13 3 8 Assembling the Machine 14 3 9 Sanitizing 15 3 10 InitialFr...

Page 6: ...d 32 5 9 FilterDrier 33 5 10 CapillaryTube 33 6 Electrical and Mechanical Control Systems 6 1 IntelliTecController 35 6 2 Contactors 35 6 3 DriveMotor 36 6 4 Capacitors 37 6 5 Gearbox 37 6 6 Condenser...

Page 7: ...m product The machines are designed to operate with almost any type of commercial softserveornon dairymixavailable includingicemilk ice cream yogurt andfrozendietarydesserts Thismanualis designed to a...

Page 8: ...m 33 1 2 85 1 cm 28 3 4 73 0 cm 33 1 2 85 1 cm Weight 220 lbs 99 7 kg 265 lbs 120 2 kg 230 lbs 104 3 kg 275 lbs 124 7 kg Electrical running amps connection type International Option Compressor Drive M...

Page 9: ...en the temperature increases to a preset amount Cut In T a 3 second drive motor pre stir analyzes product consistency The pre stir check is also performed each timethespigothandleisopened Thischeckpre...

Page 10: ...values Sl2CutInandSl2CtOut During the Sleep 2 Mode the stir cycle runs This cycle isbasedonpreset timedintervals StirOnandStirOff and prevents product separation The Sleep 2 Mode is often referred to...

Page 11: ...ill stop foraminimumof3minutes Attheexpirationof3minutes the control will check product temperature If product temperatureisatoraboveHprCutIn anotherrefrigeration cycle will start 1 6 OPERATION DURING...

Page 12: ...timer Sl2CutIn 33 F 33 F Sleep 2 Cut in temperature Sl2CtOut 30 5 F 30 5 F Sleep 2 Cut out temperature DftOffTm 540 sec 600 sec No Sensor Default off time Used in case of sensor failure Storage Menu D...

Page 13: ...t Thelabelshavebeendesignedtowithstand washingandcleaning Alllabelsmustremainlegibleforthe life of the machine Labels should be checked periodically to be sure they can be recognized as warning labels...

Page 14: ...on If adjustment is necessary level the machine by turning the bottom part of each leg in or out Then separate machine base gasket and install with seam to the back and angle to the top C If the machi...

Page 15: ...gconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is required that the operatorknowthefunctionofeac...

Page 16: ...ower OFF ONswitchintheOFFpositionandbackinthe ON position F Mix Low Light Indicator The MIX LOW message will appear on the LCD displaytoalerttheoperatortoalowmixcondition The message will display when...

Page 17: ...sanitizing efforts within a layerofsoilmaterial milkstone Thoroughcleaningproce duresthatinvolvemilkstoneremovalarecriticalfor opera tors of frozen dessert machines SANITIZING Kills bacteria Can be e...

Page 18: ...CTUSE Asthechlorineinthesolutionis being used chlorine concentrations fall 2 TIME Astimepasses smallamountsofchlorine evaporate fromthesolution Thatiswhyyoucan smell it Sanitizingsolutionsshouldnotbea...

Page 19: ...n 90 to 110 F 32 C to 43 C mild detergentwaterandwashthoroughly D Rinse all parts with clean 90 to 110 F 32 C to 43 C water E Sanitize all machine parts following procedures outlinedbelow 3 6 SANITIZI...

Page 20: ...installing the rear seal C Lubricatetheaugerdrive rear withasmallamount of white socket lubricant A small container of socket lubricant is shipped with the machine D Screw the springs onto the studs i...

Page 21: ...toward the front of the machine Fig 3 9 C Place the Main Freezer Power OFF ON toggle switch in the ON position and press the CLEAN switch Check for leaks D Clean sides of hopper mix inlet regulator a...

Page 22: ...5 Press the SET button to save the value The LCD will read CutOut Set OK 26 Press the SEL button The LCD will read CutOut amps along with the programmed value from the previousstep 27 Press the SEL bu...

Page 23: ...d by sleep mode and remain there until someone draws product or presses the PUSH TO FREEZE button In the sleep mode the machine will keep the product below 41 F 4 4 C Sleep modes do not take the place...

Page 24: ...18...

Page 25: ...er proof mode to prevent unauthorized use When set all buttons on the control panel are disabled Follow the instructions below to lock the control panel A Press and hold the PUSH TO FREEZE button for...

Page 26: ...20 Figure 4 2 IntelliTec Control Menu Settings...

Page 27: ...t This reading counts down the number of cycles in the current Serve Mode The starting value is dependantupontheCyclessettingontheIntelliTec control F and amps Thesuctionlinetemperatureonthefreezingcy...

Page 28: ...etting changes the temperature at which the freezing cycle starts ThisvaluealongwiththeCutOutvaluedetermines therangeoftemperatures or temperaturewindow of the product Decreasing the temperature decre...

Page 29: ...s setting determines the temperature at which the hopper refrigeration cycle stops This setting is only available on the left control Hpr Off min If the temperature sensor in the hopper fails this set...

Page 30: ...ativemaintenancesched ule be followed to keep the machine clean and operating properly Thefollowingstepsaresuggestedasapreventa tivemaintenanceguide TheUnitedStatesDepartmentofAgricultureandtheFood an...

Page 31: ...or qualified service personnel only Anybody work ing with refrigerants must be certified as a Techni cian TYPE I as required by 40 CFR 82 Subpart F and hold all State and or local refrigerant handling...

Page 32: ...e solenoid valves open 11 If the system will not maintain a standing vacuum test with the vacuum pump off gauge increases towards atmosphere find the leak fix it and evacuate again 5 3 REFRIGERANT CHA...

Page 33: ...per the instructions in Section 5 2 D Leave the suction and discharge ports open to prevent pressure buildup during compressor removal E Remove six inches of insulating tubing on the suctionlinegoingt...

Page 34: ...elec tronic leak detectors if disturbed 5 7 VALVES A THERMOSTATIC EXPANSION VALVE TXV TheThermostaticExpansionValve TXV isusedtometer the refrigerant to the evaporator It does so by maintaining a low...

Page 35: ...r proper operation of the valve The bulb must also be well insulated E Tighten clamp to 20 in lb using a torque wrench F Replace insulation to the TXV and surrounding lines G Replace the drier per the...

Page 36: ...the suction line next to the compressor C Turn the Main Power OFF ON switch to the ON position D After the hopper refrigeration starts wait until the gaugestopsmoving E Unscrew the seal cap from the t...

Page 37: ...n port braze the EPR into the system usingappropriatebrazingmaterial C Remove the heat sink from the hot gas bypass D Replace the filter drier Refer to Section 5 8 for details E Evacuateandrechargesys...

Page 38: ...the suction pressure drops due to the operation of the other evaporators in the system ACTIVATINGTHESOLENOIDVALVES A Turn the Main Power OFF ON switch to the OFF position B Locate the compressor conta...

Page 39: ...to Figure 5 11 FILTERDRIERREMOVAL A Recover refrigerant charge per instructions in Section 5 2 B Cut the refrigeration line as close to the filter drier as possible and remove drier FILTERDRIERREPLACE...

Page 40: ...CEMENT A Position the capillary tube in the refrigeration system B Apply a heat sink wet cloth to the capillary tube C With the suction and discharge ports open braze thecapillarytubeintothesystemusin...

Page 41: ...nected to the IntelliTec control board through a telephone cord The IntelliTec control board is connected to the machine through an 8 pin connector a 7 pin con nector and a 6 pin connector 6 2 CONTACT...

Page 42: ...heck the IntelliTeccontrolboard 2 Check for a signal going to contactor When the spigot is opened or the Push To Freeze button is pressed the DRV LED on the control board will light up After three sec...

Page 43: ...mountingbracketandremovethegearboxthrough the rear of the machine 6 4 CAPACITORS The compressor start and run contactors are mounted behindtherightsidepanel Thestartandruncapacitorsfor thedrivemotors...

Page 44: ...ctivatewhentheplasticglide reaches the mark 6 Fully tighten the retaining bolts and remove mark from spigot glide C GEARBOXINSTALLATION 1 Place the gear box in position from the rear of the machine Fa...

Page 45: ...tion line temperature increases the internal resistance of the thermistorwilldecrease RefertoFigure6 9fortherelation ship between sensor resistance and temperature The IntelliTeccontrolboardmonitorsth...

Page 46: ...40...

Page 47: ...f thelevelmixislow addmix Ifthereisapossibility thatthemixisbrokendown cleanandsanitizethe machine and replace the mix with fresh product Ice crystals in the hopper can clog the mix inlet regulatorand...

Page 48: ...ive Motor If the control panel displays a Drive Motor Error E7 the control does not sense current coming fromthedrivemotor TurntheMainFreezerPower Off OnswitchOffandbackOn Iftheerrorreturns use the ma...

Page 49: ...ft Hopper Sensor Error E12 will not occur on the E111 or the F111 Error Code 13 Right Hopper Sensor TheRightHopperSensorError E13 willnotoccur on the E111 or the F111 COMMOTIMEOUTError A COMMO TIMEOUT...

Page 50: ...tize machine Fill with fresh mix 8 Refrigeration problem 8 Check system See Section 5 1 No mix in hopper 1 Fill hopper with mix 2 Capacity of machine is being exceeded 2 Slow up on the draw rate 3 Dri...

Page 51: ...r Support 1 381804 Auger Flight 3 4 482019 Knob Front Door Black 2 2 624598 5 O Ring Spigot Body Black 5 Pack 2 2 624678 5 O Ring Rear Seal Black 5 Pack 1 1 625133 O Ring Front Door Red 1 1 666786 Sea...

Page 52: ...ck 5 Pack 2 2 744283 SV Tray Drip 1 1 744284 Insert Drip Tray 1 1 744606 Tray Drain Black Plastic 1 1 2149238 Mix Inlet Assembly 3 16 Hole Standard Length 3A 1 1 Quantity Part Description E111 F111 42...

Page 53: ...762275 Valve Magna Check Suction Line 1 1 762329 Valve Magna Check EPR 1 1 762455 Valve Expansion R404A 1 1 762978 Valve EPR 1 1 763017 Valve Hot Gas Bypass 1 1 763128 Valve Coil Solenoid Sporlan 763...

Page 54: ...4A 50 Hz 284071 Condenser Air Cooled 1 1 332541 Board Display Module 1 1 342004 Drier Main 1 1 396174 Gasket Front Evaporator 1 1 482004 Knob Spigot Adjustment 1 1 490716 Leg 4 4 521686 115 Board Prog...

Page 55: ...Compressor 246048 Spacer Speed Reducer 1 284104 Condenser Water Cooled 1 295017 Contactor 45CG20AG 2 295019 Contactor 45CG20AF 2 522858 SV Motor Drive 115V 208V 230V 60 Hz 1 1 522859 SV Motor Drive 22...

Page 56: ...ccording To 1 1 324584 Decal Adequate Ventilation 3 2 2 324594 Decal Attention Heat Sensitive 1 1 324686 Decal Danger Automatic Start 1 324803 Decal Domed Stoelting Logo Large Header Panel 1 1 324804...

Page 57: ...51 8 9 WIRING DIAGRAMS...

Page 58: ...52...

Page 59: ...53...

Page 60: ......

Page 61: ...ons remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting prompt written...

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