Volkswagen sherbourne Owner'S Manual Download Page 78

Page: 78 / 103

12 VOLT CONTINUED ..

Symptom

Cause

Remedy

Water Heater not

MCB 3 on control panel

Reset.

pperating/cuts out.

blown.
Lower battery charge.

Recharge battery.

Unit fault.

Refer to dealer.

Cooker ignition not

MCB 3 on control panel

Reset.

| operating.

blown.

Spark unit fault.

Refer to dealer.

Fault on cooker unit.

Refer to dealer.

■ Fridge gas ignition not

MCB 3 on control panel

Reset.

■ operating.

blown.

Ignition control switch fault.

Refer to dealer.

■Fridge ignition switch

Fault on fridge unit.

Refer to dealer.

■ "ashes but gas does not

lignite.

lignition can be heard to be

Faulty fridge ignition switch.

Refer to dealer.

Isparking but no flashing on
Ifridge switch.

[Fridge does not operate on

20A fuse blown.

Check fuse.

42v when engine is

Fault on fridge relay.

Refer to dealer.

running.

Fault on fridge unit.

Refer to dealer.

Toilet pump/valve not

Fuse 6 on control panel

Check fuse.

operating.

blown.
Fault on toilet unit.

Refer to dealer. Refer to
instructions for toilet unit.

Note: A ll ignition system s on appliances are fused via Fuse No 3 (5A) on the
control panel.

7 8

www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

Summary of Contents for sherbourne

Page 1: ...VOL KS Wjig E M _ __________ Fe6ruary 2001 1 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 2: ...UTO SLEEPER CONFORMS TO THE CEN STANDARD EN1646 1 1998 FOR ABITATION REQUIREMENTS RELATING TO HEALTH AND SAFETY 0 ENABLE ANY QUERIES YOU MAY HAVE TO BE DEALT WITH EFFICIENTLY _WAYS QUOTE YOUR VEHICLE...

Page 3: ...59 SCHEMATIC LAYOUT 60 S r E PRECAUTIONS i GENERAL 61 ELECTRICAL SYSTEMS 61 GAS APPLIANCE FITTINGS 62 _PG SAFETY 63 66 ENTILATION 66 DO S DO NOT 67 AIRBAGS 67 RE SAFETY ADVICE 68 ENTILATION DIAGRAM 69...

Page 4: ...side temperature of minus 15 C within 4 hours i HISTORICAL The Volkswagen Sherbourne was launched at the 1999 Earls Court Caravan and Leisure Show HANDBOOK Please ensure that you are fully conversant...

Page 5: ...Maximum Technically Permissible Laden Mass MTPLM is not exceeded be aware that it is an offence to exceed the MTPLM You should now refer to Section 11 Weights containing the Weight Data for your vehi...

Page 6: ...outlets Switch the second 10 amp MCB MCB2 to the UP position ON This circuit controls the 230 volt supply to the Fanmaster vi Switch the 6 amp MCB MCB3 to the UP position ON This circuit controls the...

Page 7: ...er and with caution Ensure that all fresh water taps connections are turned off after use Have care and consideration when using all facilities toilets and showers etc and leave them clean and tidy Yo...

Page 8: ...res are not allowed Awnings and tents should only be used when permission has been obtained When on grass and staying for more than a few days the ground sheet and or side flaps of awnings should be p...

Page 9: ...ever your Merest there is a lot to learn but please observe the following code Guard against all risk of fires Hay and heathland catch alight easily and once ablaze are very hard to put out Remember F...

Page 10: ...erial don t remove it Take notes and photographs not specimens I ir e bye laws and be considerate to others Mationa Trust property or Country Parks have regulations to protect the wildlife r c t h e s...

Page 11: ...hese are stowed in the wardrobe For use place the table legs in the floor base plates having first removed the safety bungs and place the table as appropriate on the legs Do not under any circumstance...

Page 12: ...o the vehicle a fire extinguisher and a footwell courtesy light 4 4 SEATING AREA 4 4 1 An inward facing settee is situated at the forward end of the offside of the vehicle Access to the underside of t...

Page 13: ...may be divided from the rear of the vehicle by first releasing the floor catch and then sliding the partition door across to meet up with the unit on the offside of the vehicle This effectively conce...

Page 14: ...ed closed whilst the vehicle is in motion or if required locked in their intermediate travelling position for extra ventilation 9 Ventilation 9 1 1 The Sherbourne is fitted with a Seitz Heki 2 roof ve...

Page 15: ...ecial maintenance 13 1 2 Maximum load within the area encompassed by the roof rack should not exceed 280lbs with a maximum loading of 17lbs per square foot 13 1 3 When a top box is fitted ensure that...

Page 16: ...wheel spanner C in the carrier to the stop as shown in the illustration Grip wheel spanner firmly with both hands lift slightly and swing to the right until the spare wheel bracket with the large hole...

Page 17: ...skills and tools are required To do this bend out the stop pin to the side in the direction of the arrow 1 Then pull the stop pin out in the direction of the arrow 2 The spare wheel carrier is now hei...

Page 18: ...hich the supporting bolts should pass with spacer tubes in the wall cavity These awning plates may then be concealed with the ABS covers found in the awning kit Your Auto Sleeper dealer will give furt...

Page 19: ...3 9 o 9 0 o o O Q w M W C O O a S3 5 2 H O c CO K I O z co 03 dd 5 2 o to 02 m i 3 s I m Q www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 20: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 21: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 22: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 23: ...l T Q UJ if o L i_ Q T O U _ o X CO Z o DC UJ z cr o o o z X Q D z o x 00 3 o a UJ CD CO CO UJ q u o o cr c o o o O Q _ ro CM O if O m rO CM O if J a P O CM O 00 O ro tj CM O 00 o r 0 d CM O 00 o m 4...

Page 24: ...is necessary for selecting the energy source A C B 2 1 2 The refrigerator is set into operation by pushing button A main switch The AES LED C lights green showing AES system working Push button B is u...

Page 25: ...in the line no gas Switch A briefly off and then on again It might be necessary to repeat this operation 2 3 times if the tubing contains air after changing gas bottles repairs etc If this does not he...

Page 26: ...mperature so we suggest that you start it well in advance of a trip and if possible store it with pre cooled foodstuffs 2 10 2 The temperature of the refrigerator main compartment is set for all three...

Page 27: ...s this might damage the plastic surfaces of the refrigerator neither should any sharp objects be used to scrape off the ice 2 14 4 The defrost water runs from a collector channel to a receptacle at th...

Page 28: ...ator correctly connected and is the fuse 230v intact iii Is the 12v fuse intact iv Disconnect the wall plug and the 12v wires before servicing Check the fuses on the circuit board under the black cove...

Page 29: ...ee from combustible material 2 20 Some Useful Hints Make sure that 2 20 1 Defrosting is carried out periodically 2 20 2 The refrigerator is clean and dry with the door left open when it is not to be u...

Page 30: ...g on Switch the slide valve a to Ventilation switch and the slide valve b to high setting or low load Switching Off Move the slide valve a to middle position If the appliance is switched off after a h...

Page 31: ...s double duct must be checked regularly particularly at the end of long trips Also check the mounting of the appliance and the cowl 3 Following a blow back misfire always have the exhaust gas system c...

Page 32: ...hen in the garage 5 During the initial operation of a brand new appliance or after it has not been used for some time a slight amount of fumes and smell may be noticed for a short while This can be re...

Page 33: ...scription 4 2 1 With the unit connected to a protected 240 volt electrics its operation is fully automatic once switched on The unit is capable of providing up to 12 amps should this load be exceeded...

Page 34: ...of water The pump should cycle but its OFF time must be 2 seconds or longer If the cycling is correct leave alone If the pump is cycling rapidly increase the setting by turning the screw clockwise 11...

Page 35: ...t pipework plumbing sucking in air at plumbing connections iv Is inlet outlet plumbing severely restricted or kinked v Proper voltage with the pump operating 10 vi For debris in pump inlet outlet valv...

Page 36: ...Position tank vertically and swivel pour out spout upwards fig 3 6 1 4 Remove dosage cap of pour out spout Add required amount of toilet fluid in the dosage cup fig 4 Add approximately 2 litres of wat...

Page 37: ...s up The waste level indicator lights up when the tank contains more than 15 litres of waste Do not allow the waste holding tank to become overfilled 6 3 2 Open the access door and remove the holding...

Page 38: ...tical use a damp cloth then wipe dry with a soft piece of fabric or duster for extra shine Alternatively use a lukewarm solution of washing up liquid 6 4 5 It is advisable to drain the fresh water tan...

Page 39: ...emical agents have been used or if the product has been altered in any way or has been repaired by unqualified persons or if the serial number and or date has been altered or removed 6 8 5 Should the...

Page 40: ...e probe to reach temperature Should the flame go out when the knob is released the procedure should be repeated holding the knob depressed for slightly longer 7 2 4 For simmering turn the knob further...

Page 41: ...r before using it for the first time Use soapy water and rinse carefully 7 4 3 To light Open door push in the control knob and turn on to gas Mark 9 Press the ignition button The burner should ignite...

Page 42: ...7 5 10 Do not under any circumstances use the oven as a space heater 7 6 Temperature Control 7 6 1 The temperature in the oven is controlled by a thermostatic gas tap and is variable over the range 1...

Page 43: ...ng tin provided are the largest that should be used in this size oven Larger items may well affect the circulation and heat distribution Best results will be obtained by following the shelf positions...

Page 44: ...knob The vent incorporates a 2 way fan motor its preferred method of operation may be selected by a rocker switch incorporated into the body of the vent Switch positions represent the following loadi...

Page 45: ...d by switching on the heater for a short period max 2 minutes 9 3 6 Note If just the cold water system is being used without the water heater the heater tank is also filled up with water In order to a...

Page 46: ...rom approximately 30 to 70 C Switch on water heater at the slide switch a on the control panel the green indicator lamp Operation then lights up If there is air in the gas supply line it may take up t...

Page 47: ...s fixed at approx 70 C For a faster heating up period the appliance can be simultaneously operated on both gas and electrical power Maintenance Use wine vinegar for de scaling the water heater this sh...

Page 48: ...g on several times or change gas bottle Yellow light comes on when pump is operated Voltage near 10 5v Charge battery Red light comes on and after 30 40 mins water and steam Fusible plug blown Replace...

Page 49: ...proceed with steps 13 1 1 13 1 3 in reverse order 10 2 To Open in the Intermediate Position see figure 3 above 10 2 1 Open the toggle catches on either side of the glass 10 2 2 Grasp the metal bar in...

Page 50: ...cker in the recessed grip and engage in the opposite end rod with rocker 10 6 Caution 10 6 1 In extremely bright sunshine the black out blind must only be closed two thirds and the pane must be set in...

Page 51: ...e with soap suds and plenty of water or use the Seitz special cleaner 10 7 2 Use talcum to care for the rubber seals 10 7 3 Only use water and mild soap suds to clean the blinds 10 7 4 The guarantee b...

Page 52: ...g and pump switch also incorporate a trip 1 4 MINIATURE CIRCUIT BREAKERS 1 4 1 Four miniature circuit breakers are provided marked 1 4 These act as circuit switches and protection devices The circuits...

Page 53: ...is re set by switching back on again against the spring pressure in an upwards direction 2 3 In normal operation these MCB s should be left in the ON position The residual current device RCD is fitte...

Page 54: ...6 amp 230v Socket Outlet Truma E2400 Space Heater Optional on Styrofoam Refrigerator Mains Op Battery Charger Water Heater and 230v Light 5 4 www vwT4camper info a useful website for owners and enthu...

Page 55: ...UG DELETED ERtOCE FUSE W AS 15A JO A FUSE DELETED r e i s i c n ___________ l water sensor had 2 w re s w ate r pump had i w ire www vwT4camper info a useful website for owners and enthusiasts of VW T...

Page 56: ...uld give no cause for concern 3 WATER PIPE CONNECTIONS 3 1 1 The Sherbourne water pipework is fitted with push on connectors in place of the more normal jubilee clips Whilst these connectors are desig...

Page 57: ...5 7 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 58: ...est regulations governing the installation and use of LPG in motorhomes 3 GAS 3 1 Two types of LPG are available Butane and Propane Butane is usually supplied in blue cylinders and propane in red or o...

Page 59: ...l isolating valves 7 APPLIANCES 7 1 Appliances should be used in line with the manufacturers instructions and serviced by qualified persons 8 VENTILATION 8 1 There are various ventilators fitted to th...

Page 60: ...60 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 61: ...as locker In winter conditions make sure the vents are clear of snow and mud These openings should be regularly checked and any mesh covering them cleaned with a stiff brush to prevent any risk of the...

Page 62: ...NGS 3 1 Operating Instructions 2 1 1 Please read the instructions and labels provided with your appliances carefully and keep them handy for future reference Make sure you have means of lighting the g...

Page 63: ...icing and cleaning as directed in the manufacturer s handbooks 3 9 Fire 3 9 1 In case of fire try to turn off the cylinder valve remove the cylinder from the fire and extinguish the fire with a dry co...

Page 64: ...the gas line is capped off vii If taps are stiff to operate or appear to be a source of leakage call in a competent installer to rectify LPG taps require a special grease viii Always seek advice when...

Page 65: ...check that the washer is present is sound and is correctly positioned prior to making the connection Where the connection relies on a metal to metal seating or bull nose connection to obtain a gas tig...

Page 66: ...lation aperture of a size commensurate with the rating of the appliance itself It is either gauze covered or incorporates a fixed plastic vent Fixed lower ventilation is shown on the drawing on page 8...

Page 67: ...e the cooker to heat the interior of the vehicle vii Store aerosols in any compartments adjacent to the heater or any source of heat viii Operate any gas appliance while the vehicle is being refuelled...

Page 68: ...not leave children alone 9 3 2 Means of Escape Make sure you know the location and operation of the emergency exits Keep all escape routes clear 9 3 3 Combustible Materials Keep them clear of all hea...

Page 69: ...Door V e n t Low L e v e l 21 00mm 2 CN X C D 00 www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 70: ...www vwT4camper info a useful website for owners and enthusiasts of VW T4 Transporter Campervans...

Page 71: ...of abrasive materials can reduce the thickness of the gel coat to a potentially harmful extent Depending on the severity of the discolouration use either Caravan Pride Cleaner or in extreme cases Cara...

Page 72: ...r local Farecla outlet 3 UPHOLSTERY MAINTENANCE 3 1 Cleaning 3 1 1 Upholstery should be brushed or vacuumed regularly Fabrics should be wiped every six to eight weeks with a lint free cloth and fabric...

Page 73: ...s should be removed by use of fine grade wire wool and furniture wax 6 2 Heavy stains may need to be sanded out and the edging re polished with a proprietary varnish Ronseal etc The high gloss finish...

Page 74: ...t odours working back through the shower and sink outlets flush the waste tank through with a small amount mild disinfectant 9 2 2 Depending on the use of the waste tank it is possible that this will...

Page 75: ...S 1 4 1 To prevent uneven bleaching and possible excess sunlight onto the furniture and fabrics we recommend that either the curtains or blinds are left drawn 1 5 REFRIGERATOR 1 5 1 Leave the refriger...

Page 76: ...ug and remove drain plug 1 9 5 When procedure has been completed replace drain plug and waste holding tank Clean the seals and grease them after drying 1 9 6 Leave the blade of the holding tank open D...

Page 77: ...sattery does not hold its narge Failed battery Check cells with hydrometer change electrolyte if necessary Current being drawn Check all appliances are off when not in use iattery discharges over a P...

Page 78: ...e unit Refer to dealer ashes but gas does not lignite lignition can be heard to be Faulty fridge ignition switch Refer to dealer Isparking but no flashing on Ifridge switch Fridge does not operate on...

Page 79: ...by appliance 10A maximum available do not use appliance Water Heater does not operate on 230v No power Switch on MCB isolator switch check fuse Battery Charger does not operate Charger switched off Sw...

Page 80: ...cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier ellow flame Lack of primary air Please note yellow tipping to the flame is normal Refer...

Page 81: ...d refer to dealer if necessary Water gauge does not show correct readings Calibration control incorrectly set Re calibrate Water gauge does not operate Probe fault Refer to dealer check probe connecti...

Page 82: ...ipment and personal effects such as clothing food pets bicycles sailboards sports equipment etc 3 2 3 Note 2 Warning Under no circumstances should the maximum technically permissible laden mass of thi...

Page 83: ...from the user payload Auto Sleepers include the low voltage 230V connection cable and the second battery in the mass in running order 3 4 4 Options Personal effects and Accessories When options person...

Page 84: ...form below is the weight data of your Auto Sleeper 4 2 Weight Data Table 2 4D 2 5TDi 2 5Tdi Auto 3 3 1 MTPLM 3300 3300 3300 3 3 2 Mass in Running Order 2670 2700 2710 3 4 1 Mass of the User Payload 6...

Page 85: ...WIDTH MIRRORS EXTENDED 2420 WIDTH MIRRORS FOLDED 2170 HEIGHT 2700 INTERNAL HEIGHT MAXIMUM 1920 INTERNAL HEIGHT MINIMUM 1850 SINGLE BED OFFSIDE NA SINGLE BED NEARSIDE NA DOUBLE BED 1850x 1230 OVERCAB B...

Page 86: ...2 Vehicle Type 2 1 Vehicle Model 2 2 Auto Sleepers Production Number 3 Keys 3 1 Ignition Key 3 2 Door Key if applicable 3 3 Fuel Filler if applicable 3 4 Water Filler 3 5 Gas Compartment Key 3 6 Toile...

Page 87: ...Tel 01325 332626 333111 Cranham Motorhomes Old Gailey Park Southend Arterial Road Upminster Essex RM14 1TJ Tel 01277 222555 Bowers Leisure Essex Hampshire and Dorset Motor Caravans Dunmow Road Iford...

Page 88: ...tor Caravan Centre Suffolk Road Great Yarmouth Norfolk NR31 OLN Tel 01493 601696 Spinney Motor Caravans Caravan Court Knutsford Road Cranage Nr Holmes Chapel Cheshire CW4 8HJ Tel 01477 535808 Strathav...

Page 89: ...vehicle by the motorhome converter 2 3 2 Appliance manufacturer s instructions 2 3 3 Driver s handbook or equivalent supplied by the chassis manufacturer 2 4 A vehicle is accepted for service at the d...

Page 90: ...CHASSIS OR UNDERBODY SECTION 5 ATTACHMENTS TO BODY EXTERIOR SECTION 6 INTERNAL SECTION 7 ELEVATING ROOFS SECTION 8 GAS SYSTEMS SECTION 9 WATER SYSTEM SECTION 10 ELECTRICAL SYSTEMS SECTION 11 VENTILAT...

Page 91: ...and closing 2 1 2 Check fixing of top hinge rail on top hung windows 2 1 3 Check for good weather seal when window is closed and latched 2 1 4 Check catches and stays for satisfactory operation 3 DOO...

Page 92: ...e secure to body Any fastenings that require releasing to remove the tank should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior re...

Page 93: ...access to upper bunks and that where applicable protection against falling out and entrapment is provided 6 5 Curtains Blinds Nets 6 5 1 Check track is secure and curtains draw freely without snagging...

Page 94: ...on your fire extinguisher and the fire precaution arrangements on the caravan park 6 10 Portable or Open Flame Heating Equipment 6 10 1 Check for its presence The customer must be advised against its...

Page 95: ...piping for condition damage and correct support 8 2 3 Carry out an overall leak test 8 3 Appliances 8 3 1 In general the checking of gas appliances can be divided into the following 1 Cleaning 4 Flue...

Page 96: ...appliances and flue terminals They should be free from damage and corrosion Check for leakage of flue gases into the vehicle 8 3 10 Flame Failure Device FFD i Where fitted FFD should be checked to en...

Page 97: ...t are clear and not obstructed 9 3 4 Check delivery hose and electric cable are secure and satisfactory 9 4 System Check 9 4 1 Operate pump Check all piping for leaks 9 4 2 Operate taps and shower If...

Page 98: ...t all appliances 10 2 Mains 230 Volt System 10 2 1 It is recommended that the inspection and certification of the 230 volt system be carried out by a qualified electrician who is an approved contracto...

Page 99: ...1 SECTION 3 DOORS EXTERNAL 3 1 INTERNAL 3 2 SECTION 4 CHASSIS CORNER STEADIES 4 1 FOLDING STEP 4 2 WATER TANK MOUNTS 4 3 SPARE WHEEL 4 4 WHEEL BOXES 4 5 SECTION 5 BODY EXTERIOR ROOF LIGHTS 5 1 ROOF RA...

Page 100: ...R SYSTEM FRESH WATER TANK 9 1 WASTE WATER TANK 9 2 FILTER PUMP 9 3 SYSTEM CHECK 9 4 WASTE WATER SYSTEM 9 5 COUPLINGS FLUIDS 9 6 SECTION 10 ELECTRICS 12 VOLT SYSTEM 10 1 BATTERIES 10 1 1 WIRING 10 1 2...

Page 101: ...ER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE 101 www vwT4camper info a useful website f...

Page 102: ...so apply to motorhome which are the subject of hire purchase or credit sale agreements 1 3 2 This Warranty does not extend to faults attributable solely to wear and tear or to defects repaired by or o...

Page 103: ...eached by the Society of Motor Manufacturers and Traders 1 3 8 This Warranty is valid only in the United Kingdom and the Company s distributors dealers or agents have no authority to vary the terms he...

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