Volkswagen 2005 Golf Plus Service Training Manual Download Page 31

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Legend

Ignition/starter switch

E221

Operating unit in steering wheel
(multi-function steering wheel)

G85 Steering angle sender
G273 Interior monitoring sensor
G384 Vehicle inclination sender
G397 Rain and light detector sensor
G419 ESP sensor unit
H8

Anti-theft alarm system horn

J104

Control unit for ABS with EDL

J136

Seat and steering column adjustment
control unit with memory

J217** Automic gearbox control unit
J220 Motronic control unit
J234

Airbag control unit

J255

Climatronic (and Climatic) control unit

J285

Control unit with display in dash panel insert

J334

Immobiliser control unit

J345

Trailer detector control unit

J364

Auxiliary heater control unit

J386

Driver door control unit

J387

Front passenger door control unit

J388

Rear left door control unit

J389

Rear right door control unit

J393

Convenience system central control unit

J400 Wiper motor control unit
J412

Mobile telephone operating electronics control unit

J446

Parking aid control unit

J500 Power steering control unit
J503

Control unit with display for
radio and navigation

J519

Onboard supply control unit

J521

Front passenger seat adjustment with memory
control unit

J525

Digital sound package control unit

J527

Steering column electronics control unit

J533

Data bus diagnostic interface

J584

Front passenger side wiper motor control unit

J587* Selector lever sensor control unit
J604

Auxiliary air heater control unit

J608 Special vehicle control unit
J667

Power output module for left headlight

J668

Power output module for right headlight

J743* Mechatronics for Direct-Shift Gearbox
J745

Cornering light and headlight range control unit

Radio

R78

TV tuner

T16

Diagnostic connection

With Direct-Shift Gearbox only

** With

automatic

gearbox

only

J104

G419

J500

J217**

J587*

J743*

J667

J234

E221

J446

G85

J527

J604

J521

G397

J584

G384

G273

J393

S338_075

CAN cornering light data bus

LIN data bus

CAN data bus line

LIN data bus line

K line

J400

Summary of Contents for 2005 Golf Plus

Page 1: ...Service Training Self study programme 338 The Golf Plus 2005...

Page 2: ...nger cars and can therefore safely claim leadership in the Golf segment It is intended to continue to the superior dynamics positioning introduced by the Golf in 2004 extending this with characteristi...

Page 3: ...pant protection 18 Engine gearbox combinations 20 Engines 22 Power transmission 26 Running gear 28 Electrical system 30 Convenience electronics 38 Radio and navigation 44 Heater and air conditioner 48...

Page 4: ...bi xenon technology with cornering light function Sensor for rain and light detection 2C Climatronic 2 zone climate control In addition to the technology familiar from the Golf the Golf Plus is equip...

Page 5: ...001 230V socket Rear lights in LED technology Rear Seat Entertainment system Variable load floor concept Seating level 80mm higher Body 95mm higher Split rear seat bench can be separately moved and ad...

Page 6: ...Wheelbase 2578mm Front track 1541mm Rear track 1529mm Weights Permissible gross vehicle weight 1900kg Unladen weight without driver 1293kg Roof load 75kg Trailed load braked 1200kg at 8 incline Fuel t...

Page 7: ...mm Luggage compartment volume 425 505l 402 443l Luggage compartment volume with rear seat back rest folded down 1450l 1350l Interior dimensions front Headroom 1007mm Elbow width 1468mm Interior dimens...

Page 8: ...of the Golf Plus By consistently employing high and ultra high strength panels its strength has again been optimised without significantly increasing its weight Special characteristics The A pillar h...

Page 9: ...teel grades in the Golf Plus Steels are classified according to their tensile strength The higher the steel grade the higher the tensile strength which is measured in Megapascals The higher material p...

Page 10: ...the Golf 2004 the Golf Plus additionally offers storage compartments in the centre console and drawers beneath the front seats In vehicles fitted with the Rear Seat Entertainment system the DVD player...

Page 11: ...le with a large roof console Three unfolding storage compartments are located in the front area The rear area houses the fold down monitor in vehicles fitted with the Rear Seat Entertainment system Gl...

Page 12: ...he load floor adapts to the longitudinally adjustable rear seat bench Longitudinal adjustment This is carried out by means of movable covers which are locked along with the rear seats When the rear se...

Page 13: ...d at two heights Removing the load floor In addition to the load floor the transverse rail can also be removed This results in maximum luggage compartment volume S338_029 S338_106 S338_122 Top inserti...

Page 14: ...esults in a seating position which is higher than that in the Golf 2004 A front passenger seat with the through loading option familiar from the Golf 2004 is also available as an optional extra The re...

Page 15: ...ally moved 160mm in the longitudinal direction By pulling on the release straps the inclination of these can be adjusted the sections can be completely folded As an additional storage option a multi f...

Page 16: ...located beneath the bumper cross member This reduces the risk of injury to pedestrians legs The bonnet hinge To ensure that the bonnet also yields in the hinge area in the event of an impact involvin...

Page 17: ...o bend in the event of an impact The windscreen wiper shafts The wiper shafts have also been revised to enhance pedestrian protection In the event of an impact the shafts slide into the mounting brack...

Page 18: ...at belt pretensioner belt tension limiter and seat occupied sensor for the front passengers Active headrests on the front seats Seat belt prompt for the driver and front passenger Optional rear side a...

Page 19: ...19 S338_067...

Page 20: ...4 5 speed manual gearbox 1 4l 55 kW SRE engine 1 4l 66 kW FSI engine 1 6l 75 kW engine 1 6l 85 kW FSI engine 2 0l 110 kW FSI engine 1 9l 66 kW TDI engine 1 9l 77 kW TDI engine 2 0l 103 kW TDI engine E...

Page 21: ...21 02S 6 speed manual gearbox 02Q 6 speed manual gearbox 09G 6 speed automatic gearbox DSG 02E 6 speed Direct Shift Gearbox...

Page 22: ...Plus This has been taken over from the Golf 2004 and adapted to the package conditions in the Golf Plus Special characteristics Return free fuel system Crankshaft sealing flange with magnetised sende...

Page 23: ...ion have been omitted due to the switch to lambda 1 homogeneous operation This leads to the occurrence of less nitrogen oxide and the omission of complex trapping and regeneration of this This leads t...

Page 24: ...orque Nm S338_018 Technical data Engine code BKC Design type 4 cylinder in line engine Displacement cm3 1896 Bore mm 79 5 Stroke mm 95 5 Valves per cylinder 2 Compression ratio 19 1 Max output 77kW at...

Page 25: ...ch Technical data Engine code BKD Design type 4 cylinder in line engine Displacement cm3 1968 Bore mm 81 Stroke mm 95 5 Valves per cylinder 4 Compression ratio 18 1 Max output 103kW at 4000 rpm Max to...

Page 26: ...to its design it meets both the requirements of sporty drivers and also the comfort requirements of drivers who prefer automatic gearboxes Special characteristics Six forward gears and one reverse ge...

Page 27: ...e segment of transversely mounted stepped automatic gearboxes Special characteristics Low weight High shifting comfort Compact gearbox dimensions and High ratio between first and top gear The design a...

Page 28: ...swagen and guarantees a high level of vehicle dynamics To offer a high level of ergonomic comfort the accelerator pedal inclination angle has been changed from 65 to 57 and the upper section of the st...

Page 29: ...stable steering column adapted to the seating position Further information on the running gear can be found in self study programme No 321 The Golf 2004 running gear Four link rear suspension Vertical...

Page 30: ...the vehicle module or sub system components frequently takes place via separate CAN links These bus links which are dependent on the different manufacturers may differ from the above mentioned links...

Page 31: ...r control unit J412 Mobile telephone operating electronics control unit J446 Parking aid control unit J500 Power steering control unit J503 Control unit with display for radio and navigation J519 Onbo...

Page 32: ...d The rear lights In the Golf Plus the rear lights are split into two by the rear lid and are designed with multi section round elements The rear light elements in the body are designed in LED technol...

Page 33: ...the engine is running in order to protect the battery When illuminated green the two colour LED indicates normal operating mode on current consumption The LED s flashing red indicates overload The inv...

Page 34: ...lighting and also diagnoses the functional capability of the majority of trailer bulbs As a CAN subscriber it reads all messages required for trailer operation e g for the reversing light or turn sign...

Page 35: ...er operation to reduce the dazzle effect to which the driver is exposed At the ABS and ESP control unit to adapt the brake system control functions to trailer operation At the parking aid control unit...

Page 36: ...lb is exchanged whilst the trailer is connected Function Based on cold monitoring of the tail lights and turn signals the trailer detector control unit determines whether a trailer is connected This i...

Page 37: ...ontrol unit and from there to the front passenger side wiper motor control unit Both control units are located directly at the wiper motors The wiper motor control unit controls the wiping processes a...

Page 38: ...itted the sliding roof control unit work together Rain closing is initialised in the convenience control unit To achieve this the rain closing function must be switched on via the personalisation menu...

Page 39: ...t detector sensor to monitoring mode This mode is set to 12 hours as default If the rain sensor detects precipitation it informs the onboard supply control unit via the LIN data bus in turn the former...

Page 40: ...nd light detector sensor independently adapts to the windshield s tinting At wiper lever level 1 in which the wipers operate at a speed of 42 cycles per minute without rain sensing the wiper speed can...

Page 41: ...secured to the windscreen using an adhesive film The sensed area measures 300mm2 The LED and a photo diode are used for rain detection whilst an ambient light and a remote sensor are used for light de...

Page 42: ...changes if the windscreen is coated with water droplets or a film of water The greater the coating the less light is reflected due to light refraction The photo diode s output signal can therefore be...

Page 43: ...ers the tunnel at the latest The system s internal logical link ensures that the driving lights are only switched off once the ambient light sensor has detected an adequate brightness value If the rai...

Page 44: ...ustomers It offers the following functions Two or four loudspeaker channels 20 Watts each RDS FM AM European radio AM without LW Indication of the stored stations with RDS names in the display FM 2 tu...

Page 45: ...plifier Radio navigation system MFD 2 A radio system with an integrated navigation system is also available for the Golf Plus The operating sequences are similar to those of the radio navigation syste...

Page 46: ...nection option If this equipment is fitted e g radio R100 is connected to the roof antenna As in the case of the variant without radio the integrated rear window antenna has no connection option with...

Page 47: ...s equipped with radio RCD 300 or RCD 500 The GPS link to the roof antenna is also omitted in this case If the Golf Plus is supplied without preparation for antenna installation a dummy antenna seals t...

Page 48: ...tioners The main difference is in the number and design of the air distribution flaps For example the 2C Climatronic is fitted with an additional fresh air air flow flap Depending on the vehicle s equ...

Page 49: ...vents have also been increased This also improves ventilation in this area The glove box is supplied with cooled air which is diverted directly downstream of the evaporator The temperature controlled...

Page 50: ...ue to the temperature flap positioning motor Climatic is able to control the pre set temperature by monitoring the vent and interior temperature The air distribution flaps are actuated via a flexible...

Page 51: ...trol unit The 2C Climatronic system can be operated in automatic or manual mode In addition to the Climatic system 2C Climatronic is fitted with a fresh air flow flap which is closed as of 100km h as...

Page 52: ...n diesel engines Structure Special characteristics The auxiliary coolant heater control unit is integrated into the heater unit The electrical contacts for the combustion air blower are inserted direc...

Page 53: ...the fuel line and swirled The fuel pre heater The Thermo Top V system is fitted with a PTC element for pre heating fuel this enables the use of RME rapeseed methyl ester The fuel is heated directly p...

Page 54: ...rate radio remote control can be used for switching on and off functions An indicator lamp indicates whether the radio signal has been received by the auxiliary coolant heater The instant heat button...

Page 55: ...tools Tool No Figure Designation and use T 10311 Wing underlay The wing underlays are required when removing and installing the gearbox They serve as underlays for support T 10222 A and its adapters T...

Page 56: ...rights and technical changes reserved 000 2811 53 20 Technical status 01 2005 Volkswagen AG Service Training VK 21 Brieffach 1995 D 38436 Wolfsburg This paper has been manufactured from cellulose blea...

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