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Supplied By www.heating spares.co  Tel. 0161 620 6677

10

Using the template provided, mark and drill a
115mm hole for the passage of the flue pipe. The
hole should be drilled level to ensure any con-
dense fluid that forms will drain back to the boiler.
The fixing holes for the wall-mounting bracket
should now be drilled and plugged, an appropri-
ate type and quantity of fixing should be used to
ensure that the bracket is mounted securely.
Once the bracket has been secured to the wall,
mount the appliance onto the bracket.

FITTING THE HORIZONTAL FLUE KIT
Carefully measure the distance from the centre of
the appliance flue outlet to the edge of the fin-
ished outside wall (dimension X). Add 65mm to
dimension X to give you dimension Y (see fig 7A).
Measure dimension Y from the terminal end of
the concentric flue pipe and cut off the excess
from the 100mm pipe ensuring any burrs are
removed. Using the cut-off piece of 100mm pipe
as a guide, mark and cut the same length of pipe
from the inner 60mm pipe (the 60mm should
always project past the 100mm pipe by 30mm).
Pass the concentric flue pipe through the previ-
ously drilled hole. Fit the flue bend to the boiler
flue outlet and insert the concentric flue pipe into
the flue bend ensuring the correct seal is made.
Using the clamps, gaskets, and screws supplied,
secure the flue bend to the appliance flue spigot
and the flue terminal.

NOTE
Fit the internal (White) trim to the flue assembly
prior to connecting the flue pipe to the bend.

Fig. 7

Boiler

outer

clamp

Terminal or

extension

SECTION 4

INSTALLATION

4.1

DELIVERY
Due to the weight of the appliance it may be necessary
for two people to lift and attach the appliance to its
mounting. The appliance is contained within a heavy-
duty cardboard carton. Lay the carton on the floor with
the writing the correct way up.

4.2

CONTENTS
Contained within the carton is:

the boiler

the wall bracket

appliance template

an accessories pack containing appliance serv-
ice connections and washers

the instruction pack containing the installation
& servicing instructions, user instructions,
Benchmark logbook, guarantee registration card
and a 3-amp fuse.

4.3

UNPACKING
At the top of the carton pull both sides open - do
not use a knife - unfold the rest of the carton from
around the appliance, carefully remove all pro-
tective packaging from the appliance and lay the
accessories etc. to one side. Protective gloves
should be used to lift the appliance, the appliance
back-frame should be used for lifting points.

4.4

PREPARATION FOR MOUNTING THE APPLI-
ANCE
The appliance should be mounted on a smooth,
vertical, non-combustible surface, which must be
capable of supporting the full weight of the appli-
ance. Care should be exercised when determin-
ing the position of the appliance with respect to
hidden obstructions such as pipes, cables, etc.
When the position of the appliance has been
decided - using the template supplied - carefully
mark the position of the wall- mounting bracket
(see fig. 6) and flue-hole (if applicable).

4.5

FITTING THE FLUE
The top flue outlet permits both horizontal and
vertical flue applications to be considered.

4.5.1

CONCENTRIC HORIZONTAL FLUE
(For concentric vertical flue, see section 4.5.2).

The appliance flue outlet elbow can be rotated
through 360º on its vertical axis. In addition the
flue may be extended from the outlet elbow in the
horizontal plane (see 2.9). A reduction must also
be made to the maximum length (see table
below) when additional bends are used.

Bend

Reduction in maximum flue length for each bend

45º bend

0.5 metre

90º bend

1.0 metre

Reduction for additional bends

Part No.

Description

Min-Max Length

489

Telescopic flue terminal kit

350/500mm

491

Horizontal flue kit for use with

1000 mm

add. bends & extensions

492

0.5m extension

500 mm

493

1.0m extension

1000 mm

494

2.0m extension

2000 mm

495

45º bend (pair)

N/A

496

90º bend

N/A

499

Wall bracket

N/A

Horizontal flue terminals and accessories

Summary of Contents for ProCombi 100 HE

Page 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694...

Page 2: ...instructions Page 6 1 General 16 6 2 Routine annual servicing 16 6 3 Replacement of components 16 6 4 Component removal procedure 16 6 5 Pump assembly 16 6 6 Safety valve 16 6 7 Automatic air release...

Page 3: ...ector switch 32 Fault indicator led 33 CHposition 34 Timeclock The PRO Combi HE range of appliances is comprised of 2 models of high efficiency combination boiler with inputs to heating DHW of 25 29 k...

Page 4: ...shut down and the boiler will perform a three minute anti cycle timer de lay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual...

Page 5: ...r Minimumburnerpressure centralheating 3 50mbar 2 70mbar Minimumburnerpressure domestichotwater 1 50mbar 1 20mbar Gross rate central heating max min 2 64 1 59 m3 h 3 07 1 59 m3 h Injectors size 12 x 1...

Page 6: ...ner or boundary 300 mm I Above ground roof or balcony level 300 mm J From a surface or boundary facing the terminal 1200 mm K From a terminal facing a terminal 1200 mm L From an opening in the car por...

Page 7: ...s supplied by the gas supplier must be checked to ensure that it is of adequate size to deal with the maximum rated input of all the appliances that it serves Installation pipes must be fitted in acco...

Page 8: ...o ensure air is carried naturally to air release points and that water flows naturally to drain cocks Except where providing useful heat pipes should be insulated to avoid heat loss and in particular...

Page 9: ...lication IGE UP 7 Guide for Gas Installations in Timber Frame Buildings 3 11 INHIBITORS It is recommend that an inhibitor suitable for use with copper and aluminium heat exchangers is used to protect...

Page 10: ...oiler the wall bracket appliance template anaccessoriespackcontainingapplianceserv ice connections and washers the instruction pack containing the installation servicing instructions user instructions...

Page 11: ...0 metre Reduction for bends Part No Description Min Max Length 490 Vertical flue terminal 497 Pitched roof flashing plate N A 498 Flat roof flashing plate N A 492 0 5mextension 500 mm 493 1 0mextensi...

Page 12: ...whilst tightening with another 4 6 1 GAS fig 6 10 The appliance is supplied with a 15mm service valve connect a 15mm pipe to the inlet of the valve and tighten both nuts NOTE It will be necessary to...

Page 13: ...ews A that se cure the outer casing to the appliance see fig 11 lift the casing upward to disengage it from the top locating hooks and then remove store the casing and screws safely until re quired Re...

Page 14: ...ed out ensure all gas service valves from the meter to the appliance are open and the supply pipe has been properly purged ensure the proper electrical checks have been carried out see 7 7 particularl...

Page 15: ...ds Adjust radiator return valves and any branch circuit return valves until the individual return temperatures are cor rect and are approximately equal 5 12 FINALCHECKS ENSUREALLTESTNIPPLESONTHEAPPLI...

Page 16: ...d that this appliance will give years of reliable trouble free service the life spanofcomponentswillbedeterminedbyfactors such as operating conditions and usage Should the appliance develop a fault th...

Page 17: ...er 1 2 fromthemain heatexchanger NB it may be necessary to disconnect or remove the flow pipe from the heat exchanger to facilitate this Replace in the reverse order 6 11 HIGH LIMIT THERMOSTAT fig 18...

Page 18: ...lthecovertowards you before lifting and disengaging Disconnect the electrode lead Ease the electrode sealing grommet from its seating 4 FIG 22 locateandremovethefourscrewswhich secure the burner in po...

Page 19: ...tor on theheatexchanger Theheatexchangercannow be withdrawn from the appliance Replace in the reverseorder Ensureallsealsareingoodcondition taking care to ensure they are replaced correctly 6 18 AIR P...

Page 20: ...26a Replace in the reverse order ensuring that the seating cam inserts into the locating groove correctly see fig 26a Ensure all seals are in good condition taking care to ensure they are replacedcor...

Page 21: ...nd remove the 4 screws that secure the vessel see fig 28 The expansion vessel can now be removed Replace in the reverse order Take extreme care when refitting the wiring to the air chamber Ensure all...

Page 22: ...n the DHW position if no heat request is active The appliance will respond to any heating or DHW requests Active functions frost protection system pump anti block valve actuator anti block fan pumpove...

Page 23: ...supplied to the gas valve modulating coil is pro gressively increased from minimum to maximum over a period of 8 seconds During this period the ignition electrode sparks continuously even if the burn...

Page 24: ...reading on the manometer with the value de scribed in 2 3 If adjustment is required turn the inner red crosshead screw clockwise to in crease or counter clockwise to decrease the burner pressure whil...

Page 25: ...carry out a short circuit test between the Live Neutral connec tions at the appliance terminal strip fig 12 Repeat above test on the Live Earth connec tions at the appliance terminal strip fig 12 NOTE...

Page 26: ...7 3 3 P4 to be used to set adjust the minimum heating output P5 set at maximum EFFECT OF JUMPER TAGS part code 7232 FITTED TO THE MAIN PCB AT JP1 disables DHW function JP2 cancels anti cycle function...

Page 27: ...EEN TERMINALS CN8 3 CN8 5 ON PCB NO NO YES MADE A LINK BETWEEN BLACK BLACK WIRES AT BOILER TERMINAL STRIP AND CLOSE THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX Y...

Page 28: ...2 ON PCB IS THERE 0 Vdc BETWEEN TERMINALS CN8 7 CN8 8 ON PCB NO YES NO CHECK WIRING AND CONNECTIONS NO DO THE AIR FLOW SWTCH TURN ON CHECK WIRING AND CONNECTIONS AIR FLOW SWITCH AND CONTROL BOARD YES...

Page 29: ...CH AND HYDRAULIC CIRCUIT NO RECHECK SUPPLY FUSE CONNECTORS TO BOILER TERMINALS MAINS PRESENT BETWEEN BLUE BROWN WIRES AT BOILER TERMINAL STRIP NO REPLACE WIRING OR CONNECTIONS TERMINAL STRIP AND CONTR...

Page 30: ...R AND SELECT MODE TO SUMMER DHW THERMOSTAT AT MAX START YES SWITCH DHW THERMOSTAT AT MIN DO BURNER AND FAN SWITCH OFF IS TEMPERATURE 40 C WAIT D H W TEMPERATURE 40 C REPLACE CONTROL BOARD YES NO YES N...

Page 31: ...THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX START RESTART THE TEST NO NO YES REPLACE WIRE AND CONNECTIONS REPLACE CONTROL BOARD REPLACE MODULATOR COIL IS THE RE...

Page 32: ...MAX DO BURNER AND FAN SWITCH ON IS WATER FLOW TEMPERATURE 80 C WAIT WATER FLOW TEMPERATURE 80 C NO YES REPLACE CONTROL BOARD REMOVE JUMPER IS TIMER JUMPER ON RESTART THE TEST DO BURNER AND FAN SWITCH...

Page 33: ...s programmable room thermostats In addition the appliance can be used in con junction with a typical S Plan system please contact the technical help line 0870 264 1220 for further detailed instruction...

Page 34: ...tting timer JP3 Natural gas or L P G selector JP4 Jumper disable enable DHW absolut thermostat P1 Domestic hot water temperature control P2 Central heating temperature control P3 Off summer winter com...

Page 35: ...N OF BOILERS OF RATED NOT EXCEEDING 60kW BS5449 PART1 FORCEDCIRCULATIONHOTWATERSYSTEMS BS5546 INSTALLATIONOFGASHOTWATERSUPPLIESFORDOMESTICPURPOSES BS5440 PART1 FLUES BS5482 PART1 DOMESTICBUTANE PROPAN...

Page 36: ...UCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TE...

Page 37: ...ANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No...

Page 38: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 39: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 40: ...ating Services provides after sales assistance and Technical advice for Procombi HE Boilers Service Technical Helpline 0870 264 1220 Heating Services PO BOX 167 BRADFORD BD19 4WL We reserve the right...

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