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Supplied By www.heating spares.co  Tel. 0161 620 6677

35

SECTION 10

L.P.G. INSTRUCTIONS

10.3

CONVERTING THE APPLIANCE GAS TYPE
To convert the appliance to another gas type it is
necessary to change the burner injectors and
adjust the gas pressures.  It is also necessary to
ensure the jumper tag at JP3 is enabled or disa-
bled according to the gas type used.

To change the injectors see section 6.

For correct jumper tag configuration see 7.8.

Ensure you have the correct gas conversion
kit, part code: 01005407

10.4

GAS SUPPLY
The gas supply must be connected to the appli-
ance by a competent LPG installer and must be
of sufficient size to supply the appliance at its
maximum output.
An existing supply must be checked to ensure
that it is of adequate size to deal with the maxi-
mum rated input of this and any other appliances
that it serves.

10.5

GAS SUPPLY INSTALLATION
The entire installation including the meter must
be purged and checked for gas soundness.

10.6

CHECKING AND ADJUSTING BURNER PRES-
SURE (see fig. 22)
Isolate the appliance from the electrical supply
and attach a suitable manometer to the gas valve
outlet test point.

10.6.1 SETTING  THE MAXIMUM BURNER PRES-

SURE fig. 35
Light the boiler as described in 5.7, fully open a
DHW outlet (preferably the bath) and ensure the
HW temperature selector is set at maximum.
Allow the appliance to stabilise.
Compare the reading on the manometer with the
value described in 10.2. If adjustment is required,

BS 6798

INSTALLATION OF BOILERS OF RATED NOT EXCEEDING 60kW

BS 5449

PART 1

FORCED CIRCULATION HOT WATER SYSTEMS

BS 5546

INSTALLATION OF GAS HOT WATER SUPPLIES FOR DOMESTIC PURPOSES

BS 5440

PART 1

FLUES

BS 5482

PART 1

DOMESTIC BUTANE & PROPANE GAS BURNERS IN PERMAMENT DWELLINGS

10.1

RELATED DOCUMENTS

10.2

TECHNICAL DATA

GAS PRESSURES

85 HE

100 HE

Inlet pressure

37 mbar

37 mbar

Burner pressure maximum

35.70 mbar

35.50 mbar

Burner pressure minimum (heating)

12.80 mbar

10.00 mbar

Burner pressure minimum (DHW)

4.90 mbar

4.50 mbar

Maximum gas rate

1.94 Kg/h

2.25 Kg/h

Minimum gas rate

 1.16 Kg/h

1.16 Kg/h

Injectot size (quantity)

12 x 0.76

14 x 0.76

SEDBUK (%)

87.7 Band “B”

87.9 Band “B”

NOx (max - min) PPM

200 - 120

250 - 180

CO (max - min) PPM

90 - 100

100 - 190

CO

2

  (%)

7.60 - 4.35

8.20 - 4.00

CO/CO

2

 ratio (max - min)

0.001 to 1 - 0.002 to 1

0.001 to 1 - 0.005 to 1

remove the protective cap from the gas valve
modulating coil assembly and turn the outer (10mm)
nut clockwise to increase, or counter-clockwise to
decrease the burner pressure.

10.6.2 SETTING THE MINIMUM BURNER PRESSURE

fig. 34
Once the maximum burner pressure has been
checked and/or adjusted, remove one of the grey
wires from the modulating coil. Compare the
reading on the manometer with the value de-
scribed in 10.2.
If adjustment is required, turn the inner (red)
crosshead screw clockwise to increase, or coun-
ter-clockwise to decrease the burner pressure,
whilst ensuring that the outer (10mm) nut does
not move. When checking and/or adjustment
and/or adjustment has been completed, isolate
the appliance from the electrical supply, close the
DHW outlet, replace the protective cap, refit the
grey wire to the modulating coil, remove the
manometer, and tighten the outlet test point.

IMPORTANT, A GAS SOUNDNESS CHECK
MUST BE CARRIED OUT.

Summary of Contents for ProCombi 100 HE

Page 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694...

Page 2: ...instructions Page 6 1 General 16 6 2 Routine annual servicing 16 6 3 Replacement of components 16 6 4 Component removal procedure 16 6 5 Pump assembly 16 6 6 Safety valve 16 6 7 Automatic air release...

Page 3: ...ector switch 32 Fault indicator led 33 CHposition 34 Timeclock The PRO Combi HE range of appliances is comprised of 2 models of high efficiency combination boiler with inputs to heating DHW of 25 29 k...

Page 4: ...shut down and the boiler will perform a three minute anti cycle timer de lay When the request for heat has been satisfied the appliance pump and fan may continue to operate to dissipate any residual...

Page 5: ...r Minimumburnerpressure centralheating 3 50mbar 2 70mbar Minimumburnerpressure domestichotwater 1 50mbar 1 20mbar Gross rate central heating max min 2 64 1 59 m3 h 3 07 1 59 m3 h Injectors size 12 x 1...

Page 6: ...ner or boundary 300 mm I Above ground roof or balcony level 300 mm J From a surface or boundary facing the terminal 1200 mm K From a terminal facing a terminal 1200 mm L From an opening in the car por...

Page 7: ...s supplied by the gas supplier must be checked to ensure that it is of adequate size to deal with the maximum rated input of all the appliances that it serves Installation pipes must be fitted in acco...

Page 8: ...o ensure air is carried naturally to air release points and that water flows naturally to drain cocks Except where providing useful heat pipes should be insulated to avoid heat loss and in particular...

Page 9: ...lication IGE UP 7 Guide for Gas Installations in Timber Frame Buildings 3 11 INHIBITORS It is recommend that an inhibitor suitable for use with copper and aluminium heat exchangers is used to protect...

Page 10: ...oiler the wall bracket appliance template anaccessoriespackcontainingapplianceserv ice connections and washers the instruction pack containing the installation servicing instructions user instructions...

Page 11: ...0 metre Reduction for bends Part No Description Min Max Length 490 Vertical flue terminal 497 Pitched roof flashing plate N A 498 Flat roof flashing plate N A 492 0 5mextension 500 mm 493 1 0mextensi...

Page 12: ...whilst tightening with another 4 6 1 GAS fig 6 10 The appliance is supplied with a 15mm service valve connect a 15mm pipe to the inlet of the valve and tighten both nuts NOTE It will be necessary to...

Page 13: ...ews A that se cure the outer casing to the appliance see fig 11 lift the casing upward to disengage it from the top locating hooks and then remove store the casing and screws safely until re quired Re...

Page 14: ...ed out ensure all gas service valves from the meter to the appliance are open and the supply pipe has been properly purged ensure the proper electrical checks have been carried out see 7 7 particularl...

Page 15: ...ds Adjust radiator return valves and any branch circuit return valves until the individual return temperatures are cor rect and are approximately equal 5 12 FINALCHECKS ENSUREALLTESTNIPPLESONTHEAPPLI...

Page 16: ...d that this appliance will give years of reliable trouble free service the life spanofcomponentswillbedeterminedbyfactors such as operating conditions and usage Should the appliance develop a fault th...

Page 17: ...er 1 2 fromthemain heatexchanger NB it may be necessary to disconnect or remove the flow pipe from the heat exchanger to facilitate this Replace in the reverse order 6 11 HIGH LIMIT THERMOSTAT fig 18...

Page 18: ...lthecovertowards you before lifting and disengaging Disconnect the electrode lead Ease the electrode sealing grommet from its seating 4 FIG 22 locateandremovethefourscrewswhich secure the burner in po...

Page 19: ...tor on theheatexchanger Theheatexchangercannow be withdrawn from the appliance Replace in the reverseorder Ensureallsealsareingoodcondition taking care to ensure they are replaced correctly 6 18 AIR P...

Page 20: ...26a Replace in the reverse order ensuring that the seating cam inserts into the locating groove correctly see fig 26a Ensure all seals are in good condition taking care to ensure they are replacedcor...

Page 21: ...nd remove the 4 screws that secure the vessel see fig 28 The expansion vessel can now be removed Replace in the reverse order Take extreme care when refitting the wiring to the air chamber Ensure all...

Page 22: ...n the DHW position if no heat request is active The appliance will respond to any heating or DHW requests Active functions frost protection system pump anti block valve actuator anti block fan pumpove...

Page 23: ...supplied to the gas valve modulating coil is pro gressively increased from minimum to maximum over a period of 8 seconds During this period the ignition electrode sparks continuously even if the burn...

Page 24: ...reading on the manometer with the value de scribed in 2 3 If adjustment is required turn the inner red crosshead screw clockwise to in crease or counter clockwise to decrease the burner pressure whil...

Page 25: ...carry out a short circuit test between the Live Neutral connec tions at the appliance terminal strip fig 12 Repeat above test on the Live Earth connec tions at the appliance terminal strip fig 12 NOTE...

Page 26: ...7 3 3 P4 to be used to set adjust the minimum heating output P5 set at maximum EFFECT OF JUMPER TAGS part code 7232 FITTED TO THE MAIN PCB AT JP1 disables DHW function JP2 cancels anti cycle function...

Page 27: ...EEN TERMINALS CN8 3 CN8 5 ON PCB NO NO YES MADE A LINK BETWEEN BLACK BLACK WIRES AT BOILER TERMINAL STRIP AND CLOSE THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX Y...

Page 28: ...2 ON PCB IS THERE 0 Vdc BETWEEN TERMINALS CN8 7 CN8 8 ON PCB NO YES NO CHECK WIRING AND CONNECTIONS NO DO THE AIR FLOW SWTCH TURN ON CHECK WIRING AND CONNECTIONS AIR FLOW SWITCH AND CONTROL BOARD YES...

Page 29: ...CH AND HYDRAULIC CIRCUIT NO RECHECK SUPPLY FUSE CONNECTORS TO BOILER TERMINALS MAINS PRESENT BETWEEN BLUE BROWN WIRES AT BOILER TERMINAL STRIP NO REPLACE WIRING OR CONNECTIONS TERMINAL STRIP AND CONTR...

Page 30: ...R AND SELECT MODE TO SUMMER DHW THERMOSTAT AT MAX START YES SWITCH DHW THERMOSTAT AT MIN DO BURNER AND FAN SWITCH OFF IS TEMPERATURE 40 C WAIT D H W TEMPERATURE 40 C REPLACE CONTROL BOARD YES NO YES N...

Page 31: ...THE TIMER CONTACT SWITCH ON BOILER AND SELECT MODE TO WINTER C H THERMOSTAT AT MAX START RESTART THE TEST NO NO YES REPLACE WIRE AND CONNECTIONS REPLACE CONTROL BOARD REPLACE MODULATOR COIL IS THE RE...

Page 32: ...MAX DO BURNER AND FAN SWITCH ON IS WATER FLOW TEMPERATURE 80 C WAIT WATER FLOW TEMPERATURE 80 C NO YES REPLACE CONTROL BOARD REMOVE JUMPER IS TIMER JUMPER ON RESTART THE TEST DO BURNER AND FAN SWITCH...

Page 33: ...s programmable room thermostats In addition the appliance can be used in con junction with a typical S Plan system please contact the technical help line 0870 264 1220 for further detailed instruction...

Page 34: ...tting timer JP3 Natural gas or L P G selector JP4 Jumper disable enable DHW absolut thermostat P1 Domestic hot water temperature control P2 Central heating temperature control P3 Off summer winter com...

Page 35: ...N OF BOILERS OF RATED NOT EXCEEDING 60kW BS5449 PART1 FORCEDCIRCULATIONHOTWATERSYSTEMS BS5546 INSTALLATIONOFGASHOTWATERSUPPLIESFORDOMESTICPURPOSES BS5440 PART1 FLUES BS5482 PART1 DOMESTICBUTANE PROPAN...

Page 36: ...UCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET TE...

Page 37: ...ANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No...

Page 38: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 39: ...Supplied By www heating spares co Tel 0161 620 6677...

Page 40: ...ating Services provides after sales assistance and Technical advice for Procombi HE Boilers Service Technical Helpline 0870 264 1220 Heating Services PO BOX 167 BRADFORD BD19 4WL We reserve the right...

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