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5. OPERATION

6. PUTTING OUT OF OPERATION

7. MAINTENANCE AND CLEANING

8. DISPOSAL

9. WARRANTY

 

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Consult the documentation for the welding components.

 

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As liquid-cooled cable assemblies start to leak when they 
overheat, the coolant recirculator should continue running 
for approx. 5 min. after welding.

 

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The specified maintenance intervals are guidance values 
and refer to single-shift operation.

 

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Only qualified personnel are permitted to perform work on 
the device or system.

 

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Check the coolant hoses, seals and connectors for damage 
or leaks and replace if necessary.

 

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Check and clean the power contact surfaces on the torch 
neck and torch neck seat.

 

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Check and wear your personal protective equipment.

 

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Remove any adhering weld spatter.

 

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Ensure that all threaded fittings are tight.

 

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Do not dispose of the device with household waste.

 

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For disposal, observe the local regulations, laws, provisions, 
standards and guidelines.

7.1 Replacing the torch neck

-> 4.1. SETTING UP THE TORCH on page 13

Scheduled maintenance and cleaning are prerequisites for a 
long service life and trouble-free operation.

1.  Open the shielding gas cylinder.
2.  Switch on the power source.
3.  Switch on the coolant recirculator for MT W.
4.  Rinse the shielding gas lines.
5.  Start the welding process by pressing and holding the 

torch trigger.

1.  Wait until the shielding gas post-flow time has passed.
2.  Close the shut-off-valve for the gas supply.
3.  Switch off the power source.
4.  Switch off the coolant recirculator.

NOTICE

NOTICE

NOTICE

Risk of injury due to unexpected start-up

The following instructions must be adhered to throughout all 
maintenance, servicing, assembly, disassembly and repair work:

 

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Switch off the power source.

 

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Close off the gas supply.

 

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Close off the coolant supply.

 

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Disconnect the coolant supply and return hoses.

 

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Close off the compressed air supply.

 

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Disconnect all electrical connections.

Electric shock

Dangerous voltage due to defective cables.

 

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Check all live cables and connections for proper installation 
and damage.

 

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Replace any damaged, deformed or worn parts.

Risk of burns

Risk of burns from hot coolant and hot surfaces.

 

ʸ

Switch off the coolant recirculator before starting mainte-
nance, servicing, assembly, disassembly or repair work.

 

ʸ

Allow the welding torches to cool down.

 

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Wear the correct protective gloves.

DANGER

DANGER

DANGER

This product is a Böhler Welding product. voestalpine Böhler 
Welding GmbH guarantees that the product has been manu-
afactured without defects and offers factory manufacturing 
and functional warranty for this procduct upon delivery in line 
with current state-of-the-art technology and the current regu-
lations. To the extent that Böhler Welding is responsible for a 
deficiency in the product, Böhler Welding shall be obliged to 
choose, at its own discretion, to either repair the defect or 
deliver a replacement at its own expense. The warranty covers 
manufacturing faults, but not damage resulting from natural 
wear and tear, overloading or improper use. The warranty 
period is defined in the General Terms and Conditions. Excep-
tions in the case of specific products are regulated separately. 
Warranty will also be rendered invalid if spare parts and wearing 
parts are used that are not Böhler Welding  parts and if the 
product has been repaired improperly by the user or a third 
party. Wearing parts are excluded in general from the warran-
ty. In addition, Böhler Welding is not liable for damage caused 
by using our products. Questions about warranty and service 
can be addressed to the manufacturer or our distributors. For 
more information, www.voestalpine.com/welding

English

- English -

Summary of Contents for Bohler Welding MT G 150

Page 1: ...1 Firmenname oder Division www voestalpine com Lasting Connections MIG MAG WELDING TORCH voestalpine Böhler Welding www voestalpine com welding ...

Page 2: ...3 Fig 1 Setting up MT G Fig 2 Setting up MT W Fig 3 Connecting the coolant 1 1 2 2 3 3 4 4 5 1 4 2 3 Functions ...

Page 3: ...ons may result in risks to the life or health of personnel environmental dama ge or material damage The product may only be operated in a technically perfect condition in compliance with the operating instructions ʸ ʸ The manufacturer will accept no liability for damage caused by nonobservance of the operating instructions ʸ ʸ Use suitable means to protect yourself and bystanders from the hazards ...

Page 4: ...ol for damage and for its perfect func tioning in accordance with its designated use Welding ʸ ʸ Arc welding may cause damage to eyes skin and hearing Please always wear the required safety clothing eye and ear protection in compliance with the relevant regulations in the country in question ʸ ʸ Any metal vapors especially lead cadmium copper and beryllium are harmful Ensure sufficient ventilation...

Page 5: ...available round wires Voltage rating Peak value of 113 V Protection type of the machine side connectors EN 60 529 IP3X Control device in torch handle For 42 V and 0 1 to 1 A Tab 2 General torch data according to EN 60 974 7 Type Type of cooling Load DC Wire Ø Gas flow Cooling Flow pressure Single circuit Standard light arc CO2 M21 Max supply temp Min flow rate Min Max A A mm l min C l min bar bar ...

Page 6: ...o install the wire guide with a little preload excess length is required NOTICE NOTICE NOTICE Risk of injury Puncture or cut in wounds may be caused by the wire electrode ʸ ʸ Keep your hands out of the danger zone ʸ ʸ Wear the correct protective gloves CAUTION 4 2 MT G with pluggable gas nozzle and contact tip holder Setting up MT G Fig 1 p 3 1 Pluggable gas nozzle 2 Contact tip 3 Pluggable contac...

Page 7: ...aused by the wire electrode ʸ ʸ Keep your hands out of the danger zone ʸ ʸ Wear the correct protective gloves CAUTION 4 5 Attaching the cable assembly on the machine side 1 Join the central connector and the central socket at the wire feeder 2 Use the connection nut to secure both of these 3 Attach the coolant supply and return connectors to the MT W 4 Attach the shielding gas and control lead con...

Page 8: ...f the gas supply ʸ ʸ Close off the coolant supply ʸ ʸ Disconnect the coolant supply and return hoses ʸ ʸ Close off the compressed air supply ʸ ʸ Disconnect all electrical connections Electric shock Dangerous voltage due to defective cables ʸ ʸ Check all live cables and connections for proper installation and damage ʸ ʸ Replace any damaged deformed or worn parts Risk of burns Risk of burns from hot...

Page 9: ...28 voestalpine Böhler Welding www voestalpine com welding 240 2019 GL ...

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