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2.2. Designated use:

 

ʸ

The device described in these instructions may be used only 
for the purpose and in the manner described in these inst-
ructions. In doing so, observe the operating, maintenance 
and servicing conditions.

 

ʸ

Any other use is considered improper.

 

ʸ

Unauthorised modifications or changes to enhance the 
performance are not permitted.

2.3. Classification of the warnings:

The warnings used in the operating instructions are divided into 
four different levels and shown prior to potentially dangerous 
work steps. Arranged in descending order of importance, they
have the following meanings:

2.4. Emergency information:

In the event of an emergency, immediately disconnect the 
following supplies:

 

ʸ

Switch off the power source

 

ʸ

Coolant supply

 

ʸ

Gas supply

Further measures can be found in the operating instructions 
for the power source or the documentation for other peripheral 
devices.

Describes an imminent threatening danger. If not avoided, this 
will result in fatal or extremely critical injuries.

Describes a potentially dangerous situation. If not avoided, this 
may result in serious injuries.

Describes a potentially harmful situation. If not avoided, this 
may result in slight or minor injuries.

Describes the risk of impairing work results or potential mate-
rial damage to the equipment.

 

ʸ

Keep the work area in order.

 

ʸ

Ensure good lighting of the work area.

Electro-technical:

 

ʸ

Do not expose electric tools to rain and avoid a moist or wet 
environment.

 

ʸ

Do not use the electric tools in areas subject to fire or ex-
plosion hazards.

 

ʸ

Protect yourself from electric shock by using insulating mats 
and wearing dry clothing.

 

ʸ

Check the electric tool for damage and for its perfect func-
tioning in accordance with its designated use.

Welding:

 

ʸ

Arc welding may cause damage to eyes, skin and hearing! 
Please always wear the required safety clothing, eye and 
ear protection in compliance with the relevant regulations 
in the country in question.

 

ʸ

Any metal vapors, especially lead, cadmium, copper and 
beryllium are harmful! Ensure sufficient ventilation or ext-
raction. Do not exceed the current MAC values.

 

ʸ

Rinse work-pieces that have been degreased with chlorina-
ted solvents with clear water. Otherwise there is a risk of 
phosgene gas formation. For the same reason, no degrea-
sing baths containing chlorine must be placed in the vicini-
ty of the welding area.

 

ʸ

In connection with various welding torches, there may be 
other hazards, for example those caused by: electrical 
current (power supply, internal circuit), welding spatter with 
regard to combustible or explosive materials, UV radiation 
from the arc, smoke and vapors.

 

ʸ

Adhere to the general fire protection regulations and remo-
ve inflammable materials from the surroundings of the 
welding work area, prior to starting work. Even hours after 
finishing the welding work, there is a risk of late ignition 
caused by sparks. Place appropriate fire extinguishing 
equipment in the workplace within easy reach.

Technical State:

 

ʸ

Do not exceed the maximum limit values of the load data. 
Overloading leads to torch destruction.

 

ʸ

Do not make any constructive changes to this device.

 

ʸ

During welding work outdoors, use suitable protection against 
the effects of weather.

Protective clothing:

 

ʸ

Do not wear loose fitting clothing or jewelry.

 

ʸ

Use a hair net for long hair.

 

ʸ

During operation of the welding torches and in connection 
with the welding process, always wear safety goggles, pro-
tective gloves and, if required, a breathing mask.

WARNING

CAUTION!

NOTICE

DANGER

English

- English -

Summary of Contents for Bohler Welding MT G 150

Page 1: ...1 Firmenname oder Division www voestalpine com Lasting Connections MIG MAG WELDING TORCH voestalpine Böhler Welding www voestalpine com welding ...

Page 2: ...3 Fig 1 Setting up MT G Fig 2 Setting up MT W Fig 3 Connecting the coolant 1 1 2 2 3 3 4 4 5 1 4 2 3 Functions ...

Page 3: ...ons may result in risks to the life or health of personnel environmental dama ge or material damage The product may only be operated in a technically perfect condition in compliance with the operating instructions ʸ ʸ The manufacturer will accept no liability for damage caused by nonobservance of the operating instructions ʸ ʸ Use suitable means to protect yourself and bystanders from the hazards ...

Page 4: ...ol for damage and for its perfect func tioning in accordance with its designated use Welding ʸ ʸ Arc welding may cause damage to eyes skin and hearing Please always wear the required safety clothing eye and ear protection in compliance with the relevant regulations in the country in question ʸ ʸ Any metal vapors especially lead cadmium copper and beryllium are harmful Ensure sufficient ventilation...

Page 5: ...available round wires Voltage rating Peak value of 113 V Protection type of the machine side connectors EN 60 529 IP3X Control device in torch handle For 42 V and 0 1 to 1 A Tab 2 General torch data according to EN 60 974 7 Type Type of cooling Load DC Wire Ø Gas flow Cooling Flow pressure Single circuit Standard light arc CO2 M21 Max supply temp Min flow rate Min Max A A mm l min C l min bar bar ...

Page 6: ...o install the wire guide with a little preload excess length is required NOTICE NOTICE NOTICE Risk of injury Puncture or cut in wounds may be caused by the wire electrode ʸ ʸ Keep your hands out of the danger zone ʸ ʸ Wear the correct protective gloves CAUTION 4 2 MT G with pluggable gas nozzle and contact tip holder Setting up MT G Fig 1 p 3 1 Pluggable gas nozzle 2 Contact tip 3 Pluggable contac...

Page 7: ...aused by the wire electrode ʸ ʸ Keep your hands out of the danger zone ʸ ʸ Wear the correct protective gloves CAUTION 4 5 Attaching the cable assembly on the machine side 1 Join the central connector and the central socket at the wire feeder 2 Use the connection nut to secure both of these 3 Attach the coolant supply and return connectors to the MT W 4 Attach the shielding gas and control lead con...

Page 8: ...f the gas supply ʸ ʸ Close off the coolant supply ʸ ʸ Disconnect the coolant supply and return hoses ʸ ʸ Close off the compressed air supply ʸ ʸ Disconnect all electrical connections Electric shock Dangerous voltage due to defective cables ʸ ʸ Check all live cables and connections for proper installation and damage ʸ ʸ Replace any damaged deformed or worn parts Risk of burns Risk of burns from hot...

Page 9: ...28 voestalpine Böhler Welding www voestalpine com welding 240 2019 GL ...

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