Vivitek D5500 series Service Manual Download

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Delta Elec. Inc.

Vivitek

rev.00

Company Confidential VIVITEK_______________________ Delta____________

2008/07/28

Replace the color wheel and Removing the Lens

Review the color wheel.

Color wheel module off.

Look at the Lens release button.

Push the Lens release button, Turn anti-

Clockwise and pulled the lens away.

The Optical Lens review.

Summary of Contents for D5500 series

Page 1: ...ce for media product news reviews do it yourself guides and manuals Informational Blog http www fixyourdlp com Video Guides http www fixyourdlp com guides User Forums http www fixyourdlp com forum FixYourDLP s Fight Against Counterfeit Lamps http www fixyourdlp com counterfeits RecycleYourLamp org Free lamp recycling services for used lamps http www recycleyourlamp org Lamp Research The trusted 3r...

Page 2: ... rev 00 Company Confidential VIVITEK_______________________ Delta____________ 1 2008 07 28 PROJECTOR D5500 Serial SERVICE MANUAL Rev 00 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 3: ...IVITEK_______________________ Delta____________ 2 2008 07 28 DLP DIGITAL PROJECTOR Rev 00 Model Name D5500 Serial Revision Description Date 00 Preliminary 07 28 2008 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 4: ...ing the remote control batteries 18 2 10 Block Diagram 19 2 11 Explanation of the block diagrams 20 2 12 Wire Location 22 3 TROUBLE SHOOTING 23 3 1 Operation check 23 3 2 Main Board check 24 3 3 LED State Indications 26 4 DISASSEMBLY AND ASSEMBLY 27 5 ADJUSTMENT 57 5 1 Step of Into Service mode 57 5 2 Calibrate VGA 1024 x 768 60Hz 58 5 3 Calibrate YUV 59 5 4 Calibrate Video 60 5 5 Color Wheel Inde...

Page 5: ...ermostat 76 7 3 Bimetal 77 7 4 Lamp Interlock Switch 78 8 Maintenance 79 8 1 Cleaning the projector 79 8 2 Replacing Consumable Parts 83 9 Factory Preset Display Modes 87 10 Spare part list 91 11 Required adjustments when the parts replaced 96 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 6: ...ws and wiring etc are returned to their original positions Tube tape and other insulation materials have been used for safety reasons The internal wiring has been designed to avoid direct contact with hot parts or parts under high voltage when using clamps or other tools 4 The parts used in this device have special safety features such as flame resistance and anti voltage properties When replacing...

Page 7: ...e diagonal 50 200 1 27m 5 08m GC805G 40 500 1 02m 12 7m GB942G GB940G GB949G GB957G Lens options GC805G Power focus throw ratio 0 77 1 F2 0 f 11 4 mm GB942G Power zoom and focus throw ratio 1 33 1 79 1 F1 8 2 3 f 19 3 25 8 mm GB940G Power zoom and focus throw ratio 1 78 2 35 1 F1 7 1 9 f 26 34 mm GB949G Power zoom and focus throw ratio 2 22 4 43 1 F2 1 2 9 f 32 63 mm GB957G Power zoom and focus th...

Page 8: ...B G H I SECAM HDTV 1080i 720p SDTV 576p 576i 480p 480i Scan Rate Horizontal 15 kHz 31 to 90 kHz RGB 31 kHz or over Vertical 50 Hz to 85 Hz Video Bandwidth RGB 100 MHz 3dB Color Reproduction 16 7 million colors simultaneously Full color Horizontal Resolution NTSC NTSC4 43 PAL PAL M PAL N PAL60 540 TV lines SECAM 300 TV lines RGB 1024 dots H x 768 dots V External Control RS232 IR LAN Sync Compatibil...

Page 9: ...ption Operational Temperatures 41 to 104 F 5 to 40 C 10 to 90 humidity non condensing Storage Temperatures 14 to 140 F 10 to 60 C 5 to 90 humidity non condensing Optional Parts The parts listed below are optionally available When ordering those parts specify the item name and Model No to the sales dealer Standard Zoom Lens GB940G Long Zoom Lens GB949G Ultra Long Zoom Lens GB957G Short Zoom Lens GB...

Page 10: ...ht hand speaker Right hand speaker 3 Lamp cover Remove cover to replace lamp or color wheel 4 Exhaust vent Exhaust vent do not obstruct 5 Rear intake vent Rear cooling intake do not obstruct 6 OSD control panel See OSD Controls and Status LEDs 7 Left intake vent Left hand cooling intake do not obstruct 8 Left hand speaker Left hand speaker T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M ...

Page 11: ...projector on a ceiling Note When installing ensure that you use only UL Listed ceiling mounts Caution With ceiling installation use approved mounting hardware M4 screws maximum depth of screw 12 mm distance from ceiling wall 20 cm 0 7 feet for proper ventilation distance from fluorescent lamps at least 1 m 3 feet front and back of the projector For permanent installations follow local codes T H E ...

Page 12: ...8 ITEM LABEL DESCRIPTION 1 ZOOM Increase decrease projected image size 2 UP CURSOR 3 RIGHT CURSOR 4 DOWN CURSOR 5 LEFT CURSOR Move image left right up or down 6 FOCUS Focus the projected image 2 6 Top Features 1 Lens Controls T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 13: ...n Display OSD 5 SOURCE Detects the input device 6 POWER Turn the projector on or off main power switch must be turned on first Press to place the projector in standby mode Green 7 LAMP 2 LED Flashing See Indicator Messages Green 8 LAMP 1 LED Flashing See Indicator Messages Green Red Orange 9 WARNING LED Flashing See Indicator Messages 2 OSD Controls and Status LEDs RIGHT BUTTONS VOLUME INCREASE T ...

Page 14: ...TEM LABEL DESCRIPTION SEE PAGE Green Orange 10 POWER LED Flashing See Indicator Messages 11 AUTO Optimize image size position and resolution 12 Select or change settings in the OSD 13 LEFT CURSOR VOLUME DECREASE Decrease volume T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 15: ... Vivitek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 14 2008 07 28 2 7 Terminal Panel Features T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 16: ... notes below 9 S VIDEO Connect a commercially available S video cable from a video device 10 POWER SWITCH Turn on off the projector 11 AC IN Connect the supplied power cable 12 AUDIO IN L MONO R Connect RCA audio cables not supplied from the input device right and left channels This audio jack is shared with S Video input 13 VIDEO IN Connect a composite video cable not supplied from a video device...

Page 17: ...ff certain reflective surfaces such as projector screens 3 The buttons and keys on the projector have the same functions as the corresponding buttons on the remote control This user s manual describes the functions based on the remote control ITEM LABEL DESCRIPTION SEE PAGE 1 Status LED Lights when the remote control is used 2 Laser Use as on screen pointer DO NOT POINT IN EYES 3 Up Up arrow when ...

Page 18: ...u Opens the OSD 19 Status Opens the OSD Status menu the menu only opens when an input 20 Keystone top bottom Corrects image trapezoid wider top bottom effect 21 Left cursor Navigates and changes settings in the OSD 22 Enter Changes settings in the OSD 23 Page Up Page up when connected through USB to a PC 24 Left Left arrow when connected through USB to a PC 25 Enter Enter key when connected throug...

Page 19: ...cover in the di rection of the arrow 2 Insert the supplied batteries taking note of the polarity as shown here 3 Replace the cover Caution 1 Only use AAA batteries Alkaline is better 2 Dispose of used batteries according to local ordinance regulations 3 Remove the battery when not using the projector for prolonged periods T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S...

Page 20: ... Inc Vivitek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 19 2008 07 28 2 10 Block Diagram T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 21: ...ment and matrix processing at the Scaler circuit and then converted into the RGB signals The RGB and VIDEO input signals are switched over at the selector After passing through the signal adjusting circuit of color space processing auto adjustment etc these signals are written in the RLDRAM The video signals called up from the RLDRAM pass through the definition converter circuit ON screen display ...

Page 22: ...stem 5 Power circuit 1 Main power supply In the state of standby the power is supplied 5V to the scaler scaler peripheral ICs and FLASHROM After the power is ON the power at 2 5V 3 3V 5 7Vand 13V is fed to the analog circuit fan formatter board etc 2 Lamp power supply The lamp is lit with POWER ON Unlighting detection is performed 6 Safety design Fan circuit detection Lamp cover detection Lamp hou...

Page 23: ... Inc Vivitek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 22 2008 07 28 2 12 Wire Location T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 24: ...LE SHOOTING 3 1 Operation check By making operation checks under normally operating conditions a certain degree of judgment is possible on errors Prior to the removal of the top cover check the POWER indicator and the STATUS indicator T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 25: ...Inc Vivitek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 24 2008 07 28 3 2 Main Board check T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 26: ...Elec Inc Vivitek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 25 2008 07 28 CN110 CN109 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 27: ...imes BLINK 0 5sON 0 5sOFF 3 2 0sOFF ERROR FAN ERROR RED 4 times BLINK repeatedly 0 5sON 0 5sOFF 4 2 0sOFF ERROR Keylocked when push key ORANGE light up ON Keylock function enable Standby Power saving OFF OFF Standby Power saving Standby Normal GREEN LIGNT ON Standby Normal Lamp LED Projector Status LED Condition LED Sequence Projector Condition Lamp Off OFF OFF Lamp Off End of the Lamp life RED BL...

Page 28: ...ND ASSEMBLY Removing the Lamp Cover and Lamp Module Look the full set projector Look at the IO side Look at the keypad of top side Look at the keypad of top side D I S A S S E M B L Y Loose these four screws Remove and take out the lamp cover T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 29: ... 28 2008 07 28 Removing the Lamp Cover and Lamp Module Look at the top side Loose these four screws and take out Remove the lamp modules upward view Look the Lamp D I S A S S E M B L Y Look the Lamp Look the Lamp T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 30: ...ta____________ 29 2008 07 28 Removing the Lamp Module and Front cover Look the Lamp Look the Lamp Remove the ten screws Look the screws D I S A S S E M B L Y Remove the front cover Front side views T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 31: ...___ 30 2008 07 28 Removing the Back Top cover Back cover view Remove the ten screws Remove the back cover Back side view D I S A S S E M B L Y Pull the top cove in this direction Then remove the Top cover PULL T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 32: ... 07 28 Removing the Top cover Keypad board Remove the FCC Cable from the keypad side Look the top cover keypad BD Remove the 7 screws Then remove the keypad BD D I S A S S E M B L Y Remove the 7 screws Remove the shield T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 33: ...welve screws and careful and check this place when you assembled Check this hook buckle when you assemble that Disconnect Careful this area and check this place when you assemble this plate D I S A S S E M B L Y Then remove the top cover shield Top cover shield screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 34: ...8 Replace the color wheel Remove the four screws and take away Review the color wheel Review the color wheel Remove the three screws D I S A S S E M B L Y Remove the three screws and take this case away Color wheel module off T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 35: ...eel and Removing the Lens Review the color wheel Review the color wheel Color wheel module off Look at the Lens release button D I S A S S E M B L Y Push the Lens release button Turn anti Clockwise and pulled the lens away The Optical Lens review T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 36: ... 35 2008 07 28 Removing the Lens cap lens ring Remove the screw Remove the Lens cap front IR assy Disassemble the Lens cap IR assy Front IR BD views D I S A S S E M B L Y Remove this screw Take off the lens ring T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 37: ...g the Main Board Remove the five screws Then take off the shield Remove the screw disconnect the wire Disassemble the back IR assy D I S A S S E M B L Y Remove these two screws Remove the two hexagonal bolts then take off the main BD T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 38: ...TEK_______________________ Delta____________ 37 2008 07 28 Review the Main Board Review the Main Board Top side D I S A S S E M B L Y Review the Main Board Bottom side T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 39: ...these two hook buckles then disconnect Remove these four screws Review the screws Arrange the wires as picture when you assemble it D I S A S S E M B L Y Unplug these four hook buckles and careful the assembly Careful and check this place when you assembled T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 40: ...Lamp cover Lamp module Careful and check this place when you assembled Careful and check this place when you assembled Unplug and check this hook buckle Review the Lamp cover D I S A S S E M B L Y The Lamp cover off View the Fan module area T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 41: ...the FAN module Take these two sets away Take these two fans away Care the fan wire assembly See the connector location D I S A S S E M B L Y Be careful the two side of arrow mark direction Be careful the two side of arrow mark direction T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 42: ...8 07 28 Removing the Fan module Optical module Take these two sets away Be careful the hook buckles Remove these six screws Remove the screw D I S A S S E M B L Y Then Remove the Optical engine module Review the screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 43: ...module Lens Shift motor module Careful and check this place when you assembled Careful and check this place when you assembled The Optical module off Remove these six screws D I S A S S E M B L Y Review the screws Remove the Lens Shift motor module T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 44: ...ule and Power shield The Lens Shift motor module off Careful and check this place when you assembled Careful and check this place when you assembled Careful and check this place when you assembled D I S A S S E M B L Y Remove these 8 screws Review the screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 45: ...ld Lamp holder Arrange the wires as picture when you assemble it Careful and check this place when you assembled Careful and check this place when you assembled Review the Power Shield D I S A S S E M B L Y Remove these five screws Review the screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 46: ...e assembly Arrange the wires as picture when you assemble it Arrange the wires as picture when you assemble it Disassemble this connector Disconnect the connectors D I S A S S E M B L Y Then remove the Lamp holder module Careful and check this place when you assembled T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 47: ...008 07 28 Removing the blown Fan Power Fan Remove the two screws Review the screws Review the Fan See the connector location D I S A S S E M B L Y Arrange the wires as picture when you assemble it Remove the Power Fan T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 48: ...2008 07 28 Removing the power fan ballast shield View the Fan off Remove the five screws then take off the shield Review the screws Remove the two screws D I S A S S E M B L Y Remove the two screws Review the screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 49: ... the power Assy ballast Assy Disconnect the connectors Then take off the power Assy Remove the screw Remove the screw D I S A S S E M B L Y Careful and check this place when you assembled Careful and check this place when you assembled T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 50: ...Module Review the Audio module Careful and check this wire when you assembled Arrange the wires as picture when you assemble it Arrange the wires as picture when you assemble it D I S A S S E M B L Y Arrange the wires as picture when you assemble it T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 51: ...odule Careful and check this place when you assembled Arrange the wires as picture when you assemble it Remove the all hook buckle Disconnect the connector D I S A S S E M B L Y Arrange the wires as picture when you assemble it Remove these two screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 52: ...____ 51 2008 07 28 Remove Audio Board Module and IO Board Remove these two screws Review the screws Disconnect the connector Remove the Audio module D I S A S S E M B L Y Remove th two screws hexagonal bolts T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 53: ..._______ 52 2008 07 28 Remove IO Board Remove these three screws Review the screws Then remove the IO BD Assy Remove the seven screws D I S A S S E M B L Y Remove the eight hexagonal bolts Remove the IO BD T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 54: ...ker Remove the Fan Remove these 8 screws and the Transformer Power saving Board take away Remove the two screws and take away the L speaker Remove the three screws and take away the shield D I S A S S E M B L Y Remove the two screws and take away the R speaker T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 55: ...ttom shield Remove the two screws and take away the ADJ foot Review the ADJ FOOT and screw Remove these 14 screws and take away the Bottom shield Remove these screws and take away the three parts D I S A S S E M B L Y Review these parts and screws T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 56: ...any Confidential VIVITEK_______________________ Delta____________ 55 2008 07 28 Review the Bottom case D I S A S S E M B L Y Review the Bottom case T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 57: ...00 3 5 4 0 32 M3 L8 3100300800 3 5 4 0 35 M4 L10 3109020700 5 5 6 0 38 M3 L8 3100300800 3 5 4 0 41 M3 L10 3100301000 3 5 4 0 41 M4 L16 3105120300 5 5 6 0 42 M4 L12 3102301200 5 5 6 0 46 M3 L8 3100300800 3 5 4 0 47 M3 L8 3100300800 3 5 4 0 51 M3 L8 3100300800 3 5 4 0 52 M3 L8 3100300800 3 5 4 0 54 M3 L8 3100300800 3 5 4 0 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S ...

Page 58: ...8 5 Adjustment 5 1 Step of Into Service mode Step1 Using the remote controller and press key as below method to enter the service mode Step2 Open Main menu and select Expert item to enter the expert menu as right side picture T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 59: ...ess Select key and then you will see the picture as follow Step2 Select Calibration In this menu input pattern with White 240 240 240 and Black 16 16 16 for calibrate VGA Source After input ready press Select key to calibration or if you won t do calibration just press Menu key to leave Input Pattern T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 60: ...and then you will see the picture as follow Step2 Select Calibration In this menu input pattern with 75 SMPTE pattern for calibrate YUV Source and notice that the input source must be 480p format After input ready press Select key to proceed or if you won t do calibration just press Menu key to leave Input Pattern T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I...

Page 61: ...and then you will see the picture as follow Step2 Select Calibration In this menu input pattern with 75 SMPTE pattern for calibrate video source and notice that the input source must be NTSC format After input ready press Select key to proceed or if you won t do calibration just press Menu key to leave Input Pattern T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R...

Page 62: ...____ Delta____________ 61 2008 07 28 YUV Calibration Test Equipment VG 828 Input Timing 480P Timing 953 Input Pattern SMPTE Color Bar Pattern 984 Black Level White Level Red Level Blue Level T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 63: ..._____________ Delta____________ 62 2008 07 28 Video Calibration Test Equipment VG 828 Input Timing NTSC Timing 946 Input Pattern SMPTE Color Bar Pattern 984 White Level Black Level T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 64: ... 07 28 5 5 Color Wheel Index Adjustment Step1 Using the remote controller and press key as below method to enter the service mode Step2 Open Main menu and select Expert item to enter the expert menu as right side picture T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 65: ...till distinct Decrease the color to the minimum Then switch 256 Gray Scale tune off G B channel check the smooth in brighter level of the R 256 ramp If not fine tune until R 256 ramp smooth Notice This Color Wheel Index value will be setting to the projector s control board If change projector s control board the Color Wheel Index value must be re adjusted by service engineer T H E T R U S T E DS ...

Page 66: ...l VIVITEK_______________________ Delta____________ 65 2008 07 28 5 6 Focus Adjustment 1 Remove the cosmetic lens cover A 2 Remove the cosmetic lens cover B B A B T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 67: ...fidential VIVITEK_______________________ Delta____________ 66 2008 07 28 3 Remove the cosmetic lens cover B by screw 4 Without Cosmetic Cover Figure Screw T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 68: ...Confidential VIVITEK_______________________ Delta____________ 67 2008 07 28 5 The adjustment structure of lens mount Image adjustment screw Fixed Screw T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 69: ...ion lens to be at center position of DMD b Rotate fixed screw counterclockwise around 15 to 30 degree loosen it c Adjust the image adjustment screw to make image on screen from corner position to center position to be clear d Tighten the fixed screw Projector Screw for adjustment Screen Image curvature T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 70: ...at center position of DMD Input projector with cross pattern then zoom in and zoom out projection lens that center cross image overlap by adjusting lens shift B Rotate fixed screw counterclockwise around 15 to 30 degree loosen it Fixed Screw T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 71: ...image on screen from corner position to center position to be clear C2 Adjustment Hint Image Criteria Pixel Shape is clear Coma flare is less then 2 5 pixel If upper area image on screen is ahead of screen then rotate image adjustment screw clockwise of upper screw 4 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 72: ...itek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 71 2008 07 28 D Tighten fixed screw then glue it T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 73: ...t keyword in the first instance of enabling the security feature the user must define a keyword Locking the Projector To setup the security keyword refer to the following guide 1 Press Menu on the OSD control panel on the projector or remote control to display the Main Menu Scroll to the Setting menu using or and press Select 2 The Setting menu is displayed Select the Installation tab using or and...

Page 74: ...displayed Enter a keyword between 4 and 10 characters using Press Select 5 Once a successful keyword is entered a confirmation screen is displayed Enter the same password as the previous step and write it down for later reference Press Select A security activation message is displayed Select Cancel to return to the Setting menu or select OK to enable PIN code lock T H E T R U S T E DS O U R C EF O...

Page 75: ...n the control panel or remote control The keyword window is displayed Enter the previously defined keyword to activate the projector 6 3 Security Function Notice if you are not know the PIN code lock or key lock code and required to repair the projector or a customer forgot the security code you can use the special key to release these function See as follows description Function PJ Key or RC Keys...

Page 76: ... to operate in safety If the abnormality occurs inside the projector it will automatically turn off by operating one of the following protection circuits 7 1 Fuse Two fuse are located inside of the projector a Protection Board b Power Board When the POWER indicator is not lightning the fuse may be opened T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 77: ... to detect the internal temperature rising abnormally When the internal temperature reaches near 120 C the thermostat opens to stop the operation of the main board circuit The thermostats will automatically return to normal condition when the internal temperature becomes normal about 75 C T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 78: ...erature rising abnormally When the lamp1 temperature reaches near 110 C or lamp2 temperature reaches near 130 C the bimetal opens to stop the operation of the power supply circuit The bimetal will automatically return to normal condition when the lamp temperature becomes normal about lamp1 85 C lamp2 105 C T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 79: ...e lamp interlock switch cuts off the drive signal to the lamp circuit when the lamp cover is removed or not closed completely After opening the lamp cover for replacing the lamp ass y place the lamp cover correctly otherwise the projector can not turn on T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 80: ... the cloth and wipe the projector again CAUTION To prevent discoloration or fading of the case do not use abrasive alcohol based cleaners 2 Cleaning the Lens Refer to the following guide to clean the projector lens 1 Apply a little optic lens cleaner to a clean lint free cloth do not apply the cleaner directly to the lens 2 Lightly wipe the lens in a circular motion CAUTION Do not use abrasive cle...

Page 81: ...n the message below is displayed the filters must be cleaned Note When the Please clean filter message is displayed please clean or replace all three filters at the same time to synchronize the hours used display The Filter Message item should be enabled in the Options menu Refer to the following guide to clean the filters 1 The left side and rear filters can be cleaned as demonstrated in the foll...

Page 82: ...hown Once the filters are cleaned please reset the filter hours via the Clear Filter Hours option in the Reset Menu Descriptions and Functions Note Using the projector without the air filter fitted inside dirt and dust are sucked into the projector causing failure T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 83: ... filter 3 Cleaning the DMD The DMD surface is glass and can be cleaned However avoid scratches as these can have a direct influence on the image In case of dust on the DMD surface use an air cleaner with a device to prevent static if possible to clean off the surface In case of fingerprints etc add a small amount of water to the designated glass cleaner and wipe off in one direction Then use the d...

Page 84: ...nce e Doing so will not allow the projector to display the correct lamp usage hours 1 Replacing the Lamp When a lamp reaches the end of it s usable life the following message is displayed Replace the lamp The projection lamps should be replaced when they burn out They should only be replaced with a certified replacement part contact your local dealer if unsure Note 1 Lamps are positioned different...

Page 85: ...of the new lamp doing so may shorten its operation life 3 The lamp s useful life ends and projector could not turn on over 2100 hours Please have the projector serviced To replace the lamp refer to the following guide 1 Remove the four screws on the lamp cover A and lift the lamp cover as shown B 2 Loosen the two captive screws on the lamp module A Lift the module handle up as shown B T H E T R U ...

Page 86: ...__ Delta____________ 85 2008 07 28 3 Pull firmly on the module handle in the direction shown to remove the lamp 4 Reverse steps 1 to 3 to install the new lamp module and replace the lamp cover T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 87: ... Press the Menu button on the OSD control panel or Remote Control to open the Main menu 2 Press the or button to move to the Reset menu and press Select 3 The Reset menu is displayed Select Clear Lamp 1 or Clear Lamp 2 as required using or and press Select 4 A confirmation box is displayed Select OK using or and press Select to reset the selected Lamp hours to zero T H E T R U S T E DS O U R C EF ...

Page 88: ...0 75 00 VESA D 640 x 480 43 27 85 01 VESA D 800 x 600 35 16 56 25 VESA D 800 x 600 37 88 60 32 VESA D 800 x 600 48 08 72 19 VESA D 800 x 600 46 88 75 00 VESA D 800 x 600 53 67 85 06 MAC D 832 x 624 49 72 74 55 VESA D 1024 x 768 48 36 60 00 VESA D 1024 x 768 56 48 70 07 MAC D 1024 x 768 60 24 74 93 VESA D 1024 x 768 60 02 75 03 VESA D 1024 x 768 68 68 85 00 VESA D 1152 x 864 67 50 75 00 VESA D 1280...

Page 89: ...correctly If this should happen change the refresh rate or resolution on your PC Refer to Display Properties help section of your PC for procedures 2 Throw Distance and Screen Size Example of GB940G The further your projector is from the screen or wall the larger the image The minimum size the im age can be is approximately 40 inches 1 m measured diagonally when the projector is roughly 65 inches ...

Page 90: ...1 44 96 2 2 44 128 7 3 27 100 2 54 80 2 03 60 1 52 63 0 1 60 107 0 2 72 143 3 3 64 120 3 05 96 2 44 72 1 83 75 9 1 93 128 8 3 27 172 5 4 38 150 3 81 120 3 05 90 2 29 95 3 2 42 161 5 4 10 216 2 5 49 180 4 57 144 3 66 108 2 74 114 6 2 91 194 1 4 93 260 0 6 60 200 5 08 160 4 06 120 3 05 127 6 3 24 215 9 5 48 289 1 7 34 210 5 33 168 4 27 126 3 20 226 8 5 76 303 7 7 71 240 6 10 192 4 88 144 3 66 259 5 ...

Page 91: ... 30 157 3 98 475 6 12 08 937 7 23 82 270 6 86 216 5 49 162 4 11 492 2 12 50 970 2 24 64 300 7 62 240 6 10 180 4 57 547 3 13 90 1078 6 27 40 350 8 89 280 7 11 210 5 33 639 2 16 24 1259 2 31 98 400 10 16 320 8 13 240 6 10 731 1 18 57 1439 9 36 57 450 11 43 360 9 14 270 6 86 823 0 20 90 1620 5 41 16 500 12 70 400 10 16 300 7 62 914 9 23 24 1801 2 45 75 Caution Ceiling installation must be done by a q...

Page 92: ...N ASSY NFB1212M F00 L300 240 120 B 16 Fan 3620039611 DC FAN ASSY NFB1212M F00 L180 120 120 B 17 Fan 3620631111 DC FAN ASSY BFB0612H R00 L550 490 60 B 18 Fan 3620842611 DC FAN ASSY AFB0812HD AF00 L60 20 80 B 19 Fan 3620921011 DC FAN ASSY AFB0912H AF00 L45 25 92 B 20 Fan 3620427011 DC FAN ASSY AFB04512HB R00 L280 220 45 B 21 Fan 3620710911 DC FAN ASSY BFB0712HD AF00 L200 140 70 B 22 Fan 3620921111 D...

Page 93: ...LATE CW RGBW FPC110 GLASS 65 T0 7 45 CW 3250705300 PLATE CW RGBCMY FPC110mm GLASS 65 T0 7 46 IO label 3205163401 NAME PLATE PC 136 29 136 29 T0 254 47 IR window 3390128800 IR WINDOW PC 94V0 PURPLE 48 Switch 3606004801 SWITCH ASSY DP3650 IO 49 Switch 3606003700 SWITCH ASSY DP 3650 LAMP COVER 50 FFC Cable 3081502700 CABLE FFC L108 WHITE 51 Thermostat 3791026301 THERMOSTAT ASSY DP3650 52 Speaker 3791...

Page 94: ..._________ 93 2008 07 28 No 01 No 02 No 03 No 04 No 05 No 06 No 07 No 08 No 09 No 10 No 11 No 12 No 13 No 14 No 15 No 16 No 17 No 18 No 19 No 20 No 21 No 22 No 23 No 24 No 25 No 26 No 27 No 28 No 29 No 30 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 95: ..._______ 94 2008 07 28 No 31 No 32 No 33 No 34 No 35 No 36 No 37 No 38 No 39 No 40 No 41 No 42 No 43 No 44 No 45 N0 46 No 47 No 48 No 49 No 50 No 51 No 52 53 No 54 No 55 No 56 No 57 No 58 No 59 No 60 No 61 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 96: ...ta Elec Inc Vivitek rev 00 Company Confidential VIVITEK_______________________ Delta____________ 95 2008 07 28 No 62 T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 97: ...djustments when the parts replaced necessary doing in repair center Take Actions Replaced Color Wheel Index Adjustment Calibrate VGA YUV Video Adjustment Focus Adjustment Main Board IO Board Audio Board Color Wheel Optical Engine Lens Shift T H E T R U S T E DS O U R C EF O RP R O J E C T O RL A M P S A N DA C C E S S O R I E S ...

Page 98: ...ce for media product news reviews do it yourself guides and manuals Informational Blog http www fixyourdlp com Video Guides http www fixyourdlp com guides User Forums http www fixyourdlp com forum FixYourDLP s Fight Against Counterfeit Lamps http www fixyourdlp com counterfeits RecycleYourLamp org Free lamp recycling services for used lamps http www recycleyourlamp org Lamp Research The trusted 3r...

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Vivitek D5500 series, Service Manual

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