Vision Fitness S70-02 Service Manual Download | Manualshive

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CHAPTER 1: MAINTENANCE PROCEDURE

1.2 Cleaning the Grooves

If there is any dust in the grooves of the Poly-V belts and pulleys, noises will be generated during operation.

Frequency: Every 3 to 4 months.

[Procedure]:

1. Remove the Poly-V belts (490-J8) and check the grooves of the belt for dirt or dust and clean if any is present.

2. Check the grooves in the pulley for dirt or dust and clean if any is present.

3. Check the grooves in the roller pulley for dirt or dust and clean if any is present.

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Summary of Contents for S70-02

Page 1: ...Vision Fitness S70 02 EP78B Service Manual...

Page 2: ...layed During the Exercise 14 4 4 Troubleshooting All or Some of the Function Keys do not Respond 15 4 5 Troubleshooting High or No Resistance 16 4 6 Troubleshooting Pedals Slipping 17 4 7 Troubleshoot...

Page 3: ...acement 40 5 16 Link Arm Replacement 42 5 17 Incline Arm Replacement 43 5 18 Swing Arm Replacement 44 5 19 Vertical Stabilizer Arm Replacement 45 5 20 Incline Arm Replacement 46 5 21 Hear Rate Grip Re...

Page 4: ...Schedule PREVENTIVE MAINTENANCE SCHEDULE Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Bolts Inspect Frame Clean Inspect Display Console Clean Clean Handlebar Clean Inspect Hand...

Page 5: ...enerated during operation Frequency Every 3 to 4 months Procedure 1 Remove the Poly V belts 490 J8 and check the grooves of the belt for dirt or dust and clean if any is present 2 Check the grooves in...

Page 6: ...6 CHAPTER 2 WIRING DIAGRAM INSTRUCTION 2 1 Electrical Installation...

Page 7: ...7 CHAPTER 2 WIRING DIAGRAM INSTRUCTION 2 2 Electrical Diagram...

Page 8: ...8 CHAPTER 2 WIRING DIAGRAM INSTRUCTION 2 3 Wiring Diagram P06 CONSOLE WIRE P08 INCLINE MOTOR WIRE 2 4 Lower Control Board Wiring Diagram...

Page 9: ...17 Green 15V 8A Charge power source LED9 Red INCLINE 2 up LED18 Red FAN LED 4 System operation display LED 5 Error Message Display LED 6 Pulse times per sec Description Pulse times per sec Description...

Page 10: ...confirm and save the value of the setting press the ENTER key 6 Press and hold the START key for 3 5 seconds to return to normal operation FIGURE A FIGURE B KEY NAME POSITION FUNCTION UP SELECT FUNCT...

Page 11: ...evel for all programs DF GENDER MALE FEMALE MALE Set a default gender for all programs UNIT MILE KM MILE Set the unit to miles or kilometers MACHINE EP Set machine to elliptical mode AC TIME 0 0 99999...

Page 12: ...or 0x01A7 C Incline has short circuited 7A or the current is over 5A for 1 second Replace Incline motor 0x01AC C Power resistor is short circuited over 4A or the current is over 3 7A for 1 second Chec...

Page 13: ...th terminals on pins 1 7 of the console cable There should be a reading of more than 5 5VDC Figure A If voltage is more than 5 5VDC replace the console If voltage is less than 5 5VDC or the new consol...

Page 14: ...d set your multi meter to resistance and place a terminal on pin 3 of the console cable at both the LCB and UCB There should be a resistance ohm reading Figures A B If a resistance reading is shown re...

Page 15: ...s damaged 3 The UCB is damaged SOLUTION 1 Check the connections of the keypad at the UCB a Remove the console from the console mast b Remove the 4 screws holding the back of the console to the front F...

Page 16: ...operly to the LCB 3 Set your multi meter to resistance ohms and place both terminals on the power resistor wires Check the power resistor wires for resistance Figure A If the power resistor wire does...

Page 17: ...elated to the incline 3 The belt tension is not high enough or the belts are too dirty SOLUTION 1 Inspect the unit and check for any loose hardware Pay special attention to areas where arms meet Tight...

Page 18: ...the voltage is not between 0 5 and 2 0VDC remove the 3 screws holding the HR grip together and check the connection of the HR grip wiring 2 Check continuity of the HR grip wiring a Place one terminal...

Page 19: ...E 5 1 Shroud Replacement 1 Remove the link arm plastic caps Figures A 2 Detach the link arm Figure B FIGURE A FIGURE B 3 Remove the 6 screws that hold the back cover to the shrouds and remove the back...

Page 20: ...d 4 Remove the 5 screws on right side holding the shrouds in place Figures E 5 Remove the 5 screws on left side holding the shrouds in place Figures F FIGURE E FIGURE F 6 Remove the shrouds for frame...

Page 21: ...om the machine as outlined in Section 5 1 2 Remove 3 screws from the LCB cover Figure A FIGURE A 3 Disconnect the cables and remove the 2 screws holding the LCB to the frame Figure B FIGURE B 4 Revers...

Page 22: ...shrouds from the machine as outlined in Section 5 1 2 Disconnect the resistor power wire from the LCB 3 Remove the 2 screws holding the resistor to the frame Figure A FIGURE A 4 Reverse Steps 1 3 to...

Page 23: ...re connector of the generator Figure A 3 Unplug the power cable connector of the generator Figure B FIGURE A FIGURE B 4 Remove the screw and washer on the right side of the frame that keeps the genera...

Page 24: ...emoved the generator belt can be walked off of the secondary pulley Figure G 8 Pull the generator out of the frame towards the back of the unit and remove the generator belt Figure H FIGURE G FIGURE H...

Page 25: ...wire connector of the generator Figure A 3 Unplug the power cable connector of the generator Figure B FIGURE A FIGURE B 4 Remove the screw and washer on the right side of the frame that keeps the gene...

Page 26: ...emoved the generator belt can be walked off of the secondary pulley Figure G 8 Pull the generator out of the frame towards the back of the unit and remove the generator belt Figure H FIGURE G FIGURE H...

Page 27: ...ey and rotate the pulley counter clockwise until there is enough slack in the belt to remove it Figures A B FIGURE A FIGURE B 3 Install the replacement belt and reverse necessary steps to secure the a...

Page 28: ...left side of the frame remove the retaining ring that holds the pulley axle bearing into the frame Figure C 5 Remove the pulley axle set assembly from the frame Clean any debris from the hole in the...

Page 29: ...p that holds the drive axle bearings in the frame Figure A 4 Install an M10 screw into the drive axle Figure B FIGURE A FIGURE B 5 Turn the screw until the head is close to the drive axle Figure C 6 U...

Page 30: ...2 from Figure H into the opposite side hole in the frame Figure I 12 Mount the 1 tool behind the 2 tool Use the screw washer and nut to attach tool 1 tool to the drive axle Figure J FIGURE I FIGURE J...

Page 31: ...left side Figure N FIGURE M FIGURE N 17 Again use the screw washer and nut to attach tool 1 to the drive axle Figure O 18 Turn the screw at least 4 full revolutions into the drive axle Then turn the...

Page 32: ...tinued 21 Use a screwdriver to remove the iron plates Figures S T FIGURE S FIGURE T 22 Reverse Steps 1 2 to re assemble the unit NOTE Tighten the drive belt to 180 ft lbs and the generator belt to 90...

Page 33: ...uld be at least 40mm long into the crank hole Then turn the screw until the crank can be separated from the axle Figure C 5 Install the replacement crank There is a flat spot on the drive axle shaft a...

Page 34: ...connections from the defective console and remove the console Figure B FIGURE A FIGURE B 4 Remove the 4 screws exposed when the cup holder is removed Figure C Carefully pull the wiring out the bottom...

Page 35: ...the front and back console mast covers Figure A 3 Remove the 4 screws nuts that connect the incline arms to the console mast Figure B 4 Remove the Cotter pins from both sides of the incline motor Figu...

Page 36: ...G 7 Carefully remove the incline motor from the main frame Figures H NOTE Save the attachment hardware to use with the new incline motor Figure I FIGURE F FIGURE G FIGURE H FIGURE I 8 Reverse Steps 1...

Page 37: ...lt where the dual action handlebar and the link arm meet Figure B FIGURE A FIGURE B 3 Remove the cap by hand by turning it counter clockwise Figure C 4 Remove the 4 screws that hold the dual action ha...

Page 38: ...emove 3 screws of the right side console mast Figure A and another 3 screws from left side mast Figure B FIGURE A FIGURE B 4 Pull the wires out the bottom of the console mast and remove the mast FIGUR...

Page 39: ...s A B FIGURE A FIGURE B 2 Remove the 4 screws that hold the plastic pedal to the foot plate Figure C 3 Remove the plastic foot pedal Figure D FIGURE C FIGURE D 4 Clean the foot plate to remove any rub...

Page 40: ...s A B FIGURE A FIGURE B 3 Detach the pedal arm from the crank bearing assembly Figure C 4 Remove the plastic cap from the swing arm Figure D FIGURE C FIGURE D 5 Remove the bolt that holds the pedal an...

Page 41: ...bolts that hold the link arm to the pedal arm Figures H I FIGURE G FIGURE H 8 Remove the pedal arm Figure J FIGURE I FIGURE J 9 Reverse Steps 1 8 to install a new pedal arm NOTE Torque the bolts remo...

Page 42: ...he bolt and bushings where the dual action handlebar meets the link arm Figure B FIGURE A FIGURE B 4 Remove the 3 bolts that hold the link arm to the pedal arm Figures C D FIGURE C FIGURE D 5 Detach t...

Page 43: ...DE 5 17 Incline Arm Cover Replacement 1 Remove the 4 screws that hold the cover to the vertical stabilizer arm Figure A FIGURE A 2 Remove the incline arm cover Figure B FIGURE B 3 Reverse Steps 1 2 to...

Page 44: ...e bolt that holds the pedal and swing arms together Figure C 5 Take the bolt removed in Step 2 and turn it into the shaft then use a mallet to hit the head of the bolt until the swing arm can be separ...

Page 45: ...the bolt that holds the vertical stabilizer arm to the frame Figures A B FIGURE A FIGURE B 3 Remove the two bolts that hold the incline arm to the vertical stabilizer arm Figure C 4 Remove the vertic...

Page 46: ...move the cover Figure A 2 Remove the 4 bolts that hold the incline arms to the console mast Figures B FIGURE A FIGURE B 3 Remove the two bolts that connect the incline arm to the vertical stabilizer a...

Page 47: ...ortions of the heart rate grip Figure B FIGURE A FIGURE B 3 Disconnect the heart rate plate wiring and remove the old HR grip Figure C 4 Reverse Steps 1 3 to install a new HR grip NOTE The white wire...

Page 48: ...hile pedaling to simulate exercising While moving listen for any odd noises or squeaks 2 After stopping movement press the START button and begin pedaling 3 Grasp the hand grips to check for proper he...

Page 49: ...RE UPGRADE PROCEDURE 6 1 Software Upgrade Instructions A Service Tools Accessories 1 MSP FET430 Gang Programmer 2 Parts number MT00L 039 3 Software A 14 PIN B POWER SUPPLY SPECIFICATION 8 15V 300MA MS...

Page 50: ...roup is ADT430 The MSP430 FLASH Gang Programmer GUI is displayed on the screen as shown in Figure B FIGURE B The status message in the GUI displays the message MSP GANG430 Gang Programmer connected If...

Page 51: ...3 5 Use the Load Image button to download the console software file to the MSP GANG430 as shown in Figure A 3 6 Select the supply voltage for the console from MSP GANG430 3 7 Select the options in Mai...

Page 52: ...stall passes the OK green LED will light as shown in Figure F FIGURE D FIGURE E FIGURE F 5 Install the console onto frame Then pedal the machine to provide power for the console Enter into Engineering...

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