VIPA System 200V PC 288 Manual Download Page 1

Page: 1 / 54

Manual

VIPA System 200V

Order No.: VIPA HB97E_PC

Rev. 06/29

Summary of Contents for System 200V PC 288

Page 1: ...Manual VIPA System 200V PC Order No VIPA HB97E_PC Rev 06 29 ...

Page 2: ...Lerrzeichen ...

Page 3: ...s manual were verified with respect to the hard and software However we assume no responsibility for any discrepancies or errors The information in this manual is verified on a regular basis and any required corrections will be included in subsequent editions Suggestions for improvement are always welcome VIPA System 100V System 200V System 300V and System 500V are registered trademarks of VIPA Ge...

Page 4: ... Basics This introduction presents the VIPA System 200V as a centralized as well as decentralized automation system The chapter also contains general information about the System 200V i e dimensions installation and operating conditions Chapter 2 Assembly and installation guidelines This chapter provides all the information required for the installation and the hook up of a controller using the co...

Page 5: ...V 1 5 Chapter 2 Assembly and installation guidelines 2 1 Overview 2 2 Assembly 2 5 Wiring 2 8 Assembly dimensions 2 10 Installation guidelines 2 12 Chapter 3 PC 288 CPU 3 1 System overview 3 2 Basics 3 3 Properties 3 4 PC 288 CPU Structure 3 4 Components 3 5 Storage media applications 3 9 Deployment in the System 200V 3 10 Using the BIOS setup 3 13 Register description 3 21 Technical data 3 23 App...

Page 6: ...Contents Manual VIPA System 200V ii HB97E PC Rev 06 29 ...

Page 7: ...ing guides are available in the manual an overall table of contents at the beginning of the manual an overview of the topics for every chapter an index at the end of the manual The manual is available in printed form on paper in electronic form as PDF file Adobe Acrobat Reader Important passages in the text are highlighted by following icons and headings Danger Immediate or likely danger Personal ...

Page 8: ...zone The manual must be available to all personnel in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the components described in this manual Modification to the process control system should only be carried out when the system has been disconnected from power Installation and modifications only by pro...

Page 9: ... a summary The chapter also contains the general specifications of the System 200V i e dimensions installation and environmental conditions Below follows a description of Introduction of the System 200V General information i e installation operational safety and environmental conditions Topic Page Chapter 1 Basics 1 1 Safety information for Users 1 2 Overview 1 3 Components 1 4 General description...

Page 10: ...le to become inoperable or unusable Modules that have been damaged by electrostatic discharges may fail after a temperature change mechanical shock or changes in the electrical load Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatically sensitive module...

Page 11: ... are installed directly on a 35mm DIN rail Bus connectors inserted into the DIN rail provide the interconnecting bus The following figure illustrates the capabilities of the System 200V System 200V decentral Periphery Dig IN Dig OUT Anal IN Anal OUT FM CP CM DP 200V PC 200V PLC 200V central Profibus Interbus CANopen DeviceNet SERCOS Ethernet PC CPU PLC CPU for STEP 5 from Siemens PLC CPU for STEP ...

Page 12: ...p to 4 rows In combination with a Profibus DP master and slave the PLC CPUs or the PC CPU form the basis for a Profibus DP network in accordance with DIN 19245 3 The DP network can be configured with WinNCS VIPA configuration tool res Siemens SIMATIC Manager Other fieldbus systems may be connected by means of slaves for Interbus CANopen DeviceNet SERCOS and Ethernet A large number of peripheral mo...

Page 13: ...1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 Clack Wiring by means of spring pressure connections CageClamps at the front facing connector core cross section 0 08 2 5mm2 or 1 5 mm 2 18pole p...

Page 14: ...Chapter 1 Basics Manual VIPA System 200V 1 6 HB97E PC Rev 06 29 ...

Page 15: ...emble and wire a controller consisting of Systems 200V components Below follows a description of a general summary of the components steps required for the assembly and for wiring EMC guidelines for assembling the System 200V Topic Page Chapter 2 Assembly and installation guidelines 2 1 Overview 2 2 Assembly 2 5 Wiring 2 8 Assembly dimensions 2 10 Installation guidelines 2 12 Overview Content ...

Page 16: ...es You may use the following standard 35mm profile rail to mount the System 200V modules 35 mm 27 mm 15 mm 1 5 mm 35 mm 27 mm 7 5 mm 1 mm System 200V modules communicate via a backplane bus connector The backplane bus connector is isolated and available from VIPA in of 1 2 4 or 8tier width The following figure shows a 1tier connector and a 4tier connector bus The bus connector is isolated and has ...

Page 17: ... 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 1 2 4 3 Use bus connectors as long as pos...

Page 18: ...3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 DI 8xDC24V SM 221 0 1 2 3 4 5 6 7 VIPA 221 1BF00 X 2 3 4 1 2 3 4 5 6 7 8 9 I0 Header module I O Periphery The vertical structure is turned for 90 against the clock PW SF FC MC CPU 216 DC 24V 1 2 RN ST MR X1 MMC R S X 2 ...

Page 19: ...module PC CPU and bus coupler 1 2 4 3 Modules are to install adjacent to each other Gaps are not permitted between the modules since this would interrupt the backplane bus A module is only installed properly and connected electrically when it has clicked into place with an audible click Plug in locations after the last module may remain unoccupied Note A maximum of 32 modules can be connected at t...

Page 20: ...ter left location with the installation of your header module like CPU PC or bus coupler and install the peripheral modules to the right of this 1 2 4 3 Insert the module that you are installing into the profile rail at an angle of 45 degrees from the top and rotate the module into place until it clicks into the profile rail with an audible click The proper connection to the backplane bus can only...

Page 21: ...ded clip at the bottom by which the module can be removed from the rail Insert a screwdriver into the slot as shown The clip is unlocked by pressing the screwdriver in an upward direction Withdraw the module with a slight rotation to the top Attention Power must be turned off before modules are installed or removed Please remember that the backplane bus is interrupted at the point where the module...

Page 22: ...ignaling and power cables In contrast to screw terminal connections spring clip wiring is vibration proof The assignment of the terminals is contained in the description of the respective modules You may connect conductors with a diameter from 0 08mm 2 up to 2 5mm2 max 1 5mm 2 for 18pole connectors The following figure shows a module with a 10pole connector Note The spring clip is destroyed if you...

Page 23: ...ection shows the wiring procedure from above Insert a screwdriver at an angel into the square opening as shown Press and hold the screwdriver in the opposite direction to open the contact spring Insert the stripped end of the hook up wire into the round opening You can use wires with a diameter of 0 08mm2 to 2 5mm2 1 5mm2 for 18pole connectors When you remove the screwdriver the wire is clipped se...

Page 24: ...re follow all the important dimensions of the System 200V 1tier width HxWxD in mm 76 x 25 4 x 74 2tier width HxWxD in mm 76 x 50 8 x 74 80 mm 60 mm 74 mm 88 mm ca 110 mm 84 mm 85 mm 76 62 mm 76 mm 2 77 cm 24 mm Overview Dimensions Basic enclosure Installation dimensions Installed and wired dimensions In Output modules ...

Page 25: ...bly and installation guidelines HB97E PC Rev 06 29 2 11 84 46 mm 88 mm 4 66 mm 27 mm 8 cm 76 mm 24 mm 11 mm 85 mm 89 mm 89 mm 27 mm 8 cm 76 mm 12 cm 125 mm 91 mm 65 mm 24 mm 5 mm 11 mm 85 mm Function modules CPUs here with EasyConn from VIPA ...

Page 26: ...e causing illegal interference to the environment All System 200V components were developed for applications in harsh industrial environments and they comply with EMC requirements to a large degree In spite of this you should implement an EMC strategy before installing any components which should include any possible source of interference Electromagnetic interference can enter your system in many...

Page 27: ...a lines must be screened Analog lines must be screened Where low amplitude signals are transferred it may be advisable to connect the screen on one side of the cable only Attach the screening of cables to the ground rail by means of large surface connectors located as close as possible to the point of entry Clamp cables mechanically by means of cable clamps Ensure that the ground rail has a low im...

Page 28: ...where it is not possible to install equipotential bonding conductors analog signals in the mV or µA range are transferred foil type shields static shields are used Always use metallic or metallized covers for the plugs on data lines for serial links Connect the screen of the data line to the cover Do not connect the screen to PIN 1 of the plug In a stationary environment it is recommended that the...

Page 29: ...ration of a PC based system The chapter concludes with the technical data The following description includes System overview Principles Construction Configuration Technical data Topic Page Chapter 3 PC 288 CPU 3 1 System overview 3 2 Basics 3 3 Properties 3 4 PC 288 CPU Structure 3 4 Components 3 5 Storage media applications 3 9 Deployment in the System 200V 3 10 Using the BIOS setup 3 13 Register...

Page 30: ...ntral control applications The external storage media is provided by CompactFlash cards or hard disks IBM Microdrive with a capacity of up to 1GByte Type Order number Description PC 288 CPU VIPA 288 2BL10 486 PC LAN 66MHz CompactFlash VIPA 950 1KS00 CompactFlash Type II HDD VIPA 950 1KH00 HDD 340MByte 540MByte or 1GByte IBM Microdrive PC 288 Order data PC 288 ...

Page 31: ...nstall CompactFlash cards resp hard disks IBM Microdrive with a memory capacity up to 1GB This PC conforms to System 200V requirements and it can be employed as master in conjunction with System 200V peripherals You may use this combination to implement the structures that represent machines and plants in stand alone operation or a Profibus network Control applications and simple graphic represent...

Page 32: ...tem 200V modules Integrated Watchdog timer DV interface Digital Visual Interface Connector for a TFT LCD via PANEL LINK PC 288 CPU Structure Front view PC 288 D V I M E M O R Y K B D NET X 2 3 4 VIPA 288 2BL10 9 10 12 2 2 8 3 PC 288 C O M 1 ON PW RN BA OFF M O U S E D C 24 V 1 4 6 5 7 11 1 Eject button for CompactFlash 2 CompactFlash socket 3 DV interface for TFT screen 4 PS2 socket for keyboard 5...

Page 33: ...backplane bus The PC is provided with an internal power unit Power is connected by means of two terminals located on the front of the unit The ON OFF switch controls the power unit In position OFF power is removed from the backplane bus and the circuitry of the PC The power supply requires DC 24V The supply voltage is used to power the circuitry of the PC as well as the various modules that are co...

Page 34: ...dentical Connect your keyboard to the KBD socket and your mouse to the MOUSE socket Pin Assignment 1 KBD Data I O 2 reserved 3 GND 4 5V 5 KBD Clock I O 6 reserved The RJ45 socket provides a twisted pair connection to your Ethernet LAN The pin assignment and the purpose of the LEDs is as follows Pin Signal 1 Transmit 2 Transmit 3 Receive 4 5 6 Receive 7 8 Sockets and plugs Serial interface COM 1 1 ...

Page 35: ...GB Return 1 T M D S Data2 2 T M D S Data2 3 T M D S Data2 4 Shield 4 T M D S Data4 5 T M D S Data4 6 DDC Clock 7 DDC Data 8 Analog Vertical Sync 9 T M D S Data1 10 T M D S Data1 11 T M D S Data1 3 Shield 12 T M D S Data3 13 T M D S Data3 14 5V Power 15 Ground return for 5V HSync and VSync 16 Hot Plug Detect 17 T M D S Data0 18 T M D S Data0 19 T M D S Data0 5 Shield 20 T M D S Data5 21 T M D S Dat...

Page 36: ...structure of the PC DiskOnChip 8MB Flash BIOS DVI Connector PS 2 DRAM 32MB Ethernet 10 100 Power supply FPGA FlashDisk RBUS RTC Compact Flash 256K Flash PCI COM System 200V bus RS 232 RS 485 422 via Bios RS 232 RS 485 422 RJ 45 Compact Flash TYPE II Keyboard Mouse VGA TFT ISA Bus STPC Watch dog Reset Block diagram ...

Page 37: ...2 becomes visible If you wish to eject the CompactFlash adapter you press this eject lever PC 288 C O M 1 ON PW RN BA OFF M O U S E D C 24 V D V I M E M O R Y K B D NET X 2 3 4 VIPA 288 2BL10 1 PC 288 C O M 1 ON PW RN BA OFF M O U S E D C 24 V D V I M E M O R Y K B D NET X 2 3 4 VIPA 288 2BL10 OFF M O U S E D C 24 V D V I M E M O R Y K B D NET X 2 3 4 VIPA 288 2BL10 2 Note Never eject or insert th...

Page 38: ...be accessed The PC 288 has a peripheral area address 0 255 and a process image of the inputs and outputs 0 127 per address that is similar to the memory organization of a CPU During the start up phase the PC automatically assigns peripheral addresses to the digital input output modules starting from 0 The automatic addressing for analog modules assigns even addresses starting from 128 The statuses...

Page 39: ... analog digital Input byte 1 Input byte 2 Input byte 3 Input byte 127 Input byte 0 Input byte 7 Input byte 8 Input byte 9 Input byte 255 Output byte 0 Peripheral area rel addr Output byte 1 Output byte 2 Output byte 3 Output byte 127 Output byte 0 Output byte 7 Output byte 8 Output byte 9 Output byte 255 0 1 2 3 127 128 135 136 137 255 analog digital PAA vbus_write_pa 0 1 2 3 127 PAE vbus_read_pa ...

Page 40: ...sses the respective module directly via the plug in location number 1 32 and saves the parameters in a buffer PC 288 Plug in loc no 1 2 3 4 32 The function vbus_businit transfers and activates the new set of parameters For more information please refer to the function description contained in vbus_api h Note Please remember that the delay time of the peripheral modules in the System 200V is app 2m...

Page 41: ...ssage is displayed on the screen Via the setup menu you may configure the hardware of your PC After hitting the Entf Del key the following menu appears System Bios Setup Utility v4 2 C 1999 General Software Inc All rights reserved Basic CMOS Configuration VIPA Configuration Read Setup values from CMOS Reset CMOS Flash to factory defaults Write to CMOS Flash and Exit Exit without changing CMOS Flas...

Page 42: ... written to the CMOS Cursor keys With the Cursor keys you choose the parameter you want to modify PU PD With the keys PgUp and PgDn or Bild and Bild or at the numeric block and you may alter the value of a parameter Note Please regard that at the setup level there has not been loaded a driver for the country specific keyboard yet Modified setup values are only valid and written into CMOS by confir...

Page 43: ...ector IDE DRIVE GEOMETRY Sect Hds Cyls Memory Ide 0 2 AUTOCONFIG PHYSICAL Base FLOPPY DRIVE TYPES Ide 1 Not installed 640KB Floppy 0 Not installed Ide 2 Not installed Ext Floppy 1 Not installed Ide 3 Not installed 30MB U D L R CR Tab to select or PgUp PgDn to modify This section is used to assign logical drive names to the physical drives The VIPA BIOS only provides support for drive C The followi...

Page 44: ...k and the date This parameter is preset to Drive C and it defines the boot sequence This section defines the geometry settings of the IDE drives If you are using a CompactFlash card you have to enter autoconfig physical for this parameter If you did not install a CompactFlash card the parameter must be set to None This parameter defines the keyboard interface and specifies the repetition rate for ...

Page 45: ... is being tested This parameter determines whether the memory above the 1MB limit will be tested by the memory test or not This menu item is not used This menu item determines the display format that the BIOS uses for hexadecimal numbers You can either choose UPPER capitals or LOWER lower case This menu item displays the memory configuration below 1MB Base Memory and above 1MB Extended memory Thes...

Page 46: ...for the internal graphic controller The respective memory area is no longer available as main memory for the processor This option determines the clock speed used for the internal graphic controller This option should always be set to 85MHz This parameters determines the drive from which the operating system is booted CF CompactFlash C followed by the internal drive D DOC DiskOnChip internal drive...

Page 47: ...properties of serial interface COM 1 You may select from RS232 RS232 interface RS422 RS422 485 interface The left hand section of the VIPA Configuration menu displays hardware specific parameters BIOS Version The version level of the BIOS Serial No Every PC is provided with a unique serial number This serial no is identical to the serial no located on the enclosure Revision level Identical to the ...

Page 48: ...mory you have to use the menu item Write to CMOS and Exit to quit from this function This menu item saves the modified settings to CMOS RAM When the settings have been saved the system is re started automatically which will reload the modified configuration settings Note This process can require a few seconds since the data is also saved in the EEPROM During this time you may not turn the system o...

Page 49: ...ff when the system has started or has been reset and it may be enabled under software control The Watchdog register is controlled via I O address 270h and the following parameters Watchdog on Enter 40h into address 270h Watchdog off Enter 50h into address 270h Watchdog trigger Enter 60h into address 270h and then 70h into address 270h The Watchdog has to be triggered when the power has been turned...

Page 50: ...WR 293h 03h WR 293h 00h Note After a reset write access to 290h and 292h is inhibited The serial number is available to the user via registers 271h and 272h VIPA will supply you with then relevant details on I O Port 285h Changing the operating mode of COM1 RS232 RS422 I O Port 291h R W 0 1 Bit 0 RS232 RS422 485 Bit 1 RX enable TX disable Bit 2 TX disable RX enable Bit 3 7 reserved The C165 contro...

Page 51: ... the front Connectors interfaces 2pin power connector Mini DIN AT keyboard Mini DIN mouse 9pin COM1 serial interface PCMCIA CompactFlash card Type II DVI interface for display TFT RJ45 twisted pair interface for Ethernet ON Off switch for power supply Battery backup for clock and CMOS Lithium battery 30 day backup Combination with peripheral modules max no of modules 32 max digital I Os 32 max ana...

Page 52: ...Chapter 3 PC 288 CPU Manual VIPA System 200V 3 24 HB97E PC Rev 06 29 ...

Page 53: ... 11 Storage media 3 9 Structure 3 4 System 200V Assembly 2 1 2 5 dimensions 2 10 Basics 1 1 Bus connector 2 2 Centralized system 1 4 Components 1 4 Decentralized system 1 4 Disturbances 2 12 EMC 2 12 Basic rules 2 13 Environmental conditions 1 5 Installation guidelines 2 12 Overview 1 3 1 5 Peripheral modules 1 4 Profile rail 2 2 Project engineering 1 4 Reliability 1 5 Removal 2 7 Safety Informati...

Page 54: ...Index Manual VIPA System 200V A 2 HB97E PC Rev 06 29 M Stich ...

Search results

Summary of Contents for System 200V PC 288

Reviews:

Brands by name

Popular brands

VIPA System 200V PC 288, Manual

Search results

Summary of Contents for System 200V PC 288

Reviews:

Brands by name

Popular brands