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21

901236 REV B 06/30/2014, PG 21 OF 23

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on.

1a.

No 

other 

functions 

work.

Check 

for 

damaged 

pins 

or 

wires 

in 

control 

head 

plug.

V

erif

that 

all 

pins 

are 

inserted 

into 

plug. 

Ensure 

that 

no 

pins 

are 

bent 

or 

damaged 

in 

ECU

.

Check 

for 

damaged 

ground 

wire 

(white) 

in 

control 

head 

harness.

V

erif

continuit

to 

chassis 

ground 

with 

white 

control 

head 

wire 

at 

various 

points.

Loss 

of 

ground 

on 

this 

wire 

renders 

control 

head 

inoper

able.

All 

other 

functions 

work.

Check 

for 

damaged 

blower 

switch 

or 

potentiometer 

and 

associated 

wiring.

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on 

or 

off

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

shuts 

off

ECU 

is 

either 

improperly 

wired 

or 

damaged.

Be 

sure 

the 

small, 

20 

GA 

white 

ground 

wire 

is 

connected 

to 

the 

battery 

ground 

post. 

If 

it 

is, 

replace 

the 

ECU

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

sta

ys 

running, 

BSC 

is 

either 

improperly 

wired 

or 

damaged.

Check 

to 

ensure 

that 

no 

BSC 

wiring 

is 

damaged 

or 

shorted 

to 

vehicle 

ground. 

The 

BSC 

oper

ates 

the 

blower 

b

ground 

side 

pulse 

width 

modulation 

switching. 

The 

positiv

wire 

to 

the 

blower 

will 

alw

ays 

be 

hot. 

If 

the 

“ground” 

side 

of 

the 

blower 

is 

shorted 

to 

chassis 

ground, 

the 

blower 

will 

run 

on 

HI.

R

eplace 

BSC 

(This 

will 

require 

remo

val 

of 

ev

apor

ator 

from 

vehicle).

No 

other 

part 

replacements 

should 

be 

necessary

.

Compressor 

will 

not 

turn 

on 

(All 

other 

functions 

work).

2.

S

ystem 

is 

not 

charged.

S

ystem 

must 

be 

charged 

for 

compressor 

to 

engage.

Charge 

system 

or 

b

ypass 

pressure 

switch.

Danger: Never bypass  safety switch with  engine running. Serious  injury can result.

S

ystem 

is 

charged.

1b.

Troubleshoot

ing Guide

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring 

(Not 

applicable 

to 

3-pot 

controls).

Check 

for 

disconnected 

or 

fault

thermistor

.

Check 

continuit

to 

ground 

on 

white 

control 

head 

wire. 

Check 

for 

5V 

on 

red 

control 

head 

wire.

Check 

2-pin 

connector 

at 

ECU 

housing.

To 

check 

for 

proper 

pot 

function, 

check 

voltage 

at 

white/blue 

wire. 

V

oltage 

should 

be 

between 

0V 

and 

5V

and 

will 

vary 

with 

pot 

lev

er 

position.

Disconnected 

or 

fault

thermistor 

will 

cause 

compressor 

to 

be 

disabled.

R

ed 

wire 

at 

A/C 

pot 

should 

ha

ve 

appro

ximately 

5V 

with 

ignition 

on. 

White 

wire 

will 

ha

ve 

continuit

to 

chassis 

ground. 

White/

Blue 

wire 

should 

vary 

between 

0V 

and 

5V 

when 

lev

er 

is 

mo

ved 

up 

or 

down.

3.

Compressor 

will 

not 

turn 

off 

(All 

other 

functions 

work).

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring.

Check 

for 

fault

A/C 

rela

y.

R

epair 

or 

replace 

pot/control 

wiring.

R

eplace 

rela

y.

See 

blower 

switch 

check 

procedure.

Summary of Contents for 571060

Page 1: ...tered Company 1966 67 Plymouth Belvedere Satellite GTX Evaporator Kit without Factory Air 571060 18865 Goll St San Antonio TX 78266 Phone 210 654 7171 Fax 210 654 3113 www vintageair com 901236 REV B...

Page 2: ...porator Bracket Evaporator Hardline Heater Hose Fitting Installation Cont Firewall Cover Installation Firewall Modification Evaporator Installation Inner Fender Cover Hardline Installation Drain Hose...

Page 3: ...y Kit 1 2 1 1 744004 VUE 781070 Before beginning installation open all packages and check contents of shipment Please report any shortages directly to Vintage Air within 15 days After 15 days Vintage...

Page 4: ...staller preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or Your V...

Page 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical...

Page 6: ...ation check the function of the vehicle horn lights etc for proper operation and study the instructions illustrations diagrams Figure 1 Condenser Assembly and Installation Compressor and Brackets Pull...

Page 7: ...retain OEM screws Disconnect all wires and cables from OEM control panel discard Remove OEM control panel assembly discard Remove OEM duct hoses from defrost ducts discard Remove OEM passenger side d...

Page 8: ...igure 4 below 2 Install defrost duct hose adapter onto OEM driver side defrost duct as shown in Figure 4 below 3 Install defrost duct on passenger side using OEM nuts as shown in Figure 4 below 4 Hold...

Page 9: ...1 4 20 X 1 2 Hex Bolts 2 1 4 20 x 1 2 Hex Bolts Rear Evaporator Bracket 643099 Twist With This Wrench Lubricate O ring See Figure 14 Page 14 Hold With This Wrench Evaporator Bracket Evaporator Hardlin...

Page 10: ...e 7 below From the engine compartment install firewall cover onto firewall and secure to firewall using 3 1 4 20 x 3 4 hex bolts 6 1 4 flat washers and 3 1 4 nuts w star washers as shown in Figure 7 b...

Page 11: ...oosely to firewall using 2 1 4 20 x 1 hex bolts and flat washers See Figure 9 below NOTE To ensure proper drainage it is very important that the evaporator is level both left right and fore aft Check...

Page 12: ...nder cap See Figure 10a below Install inner fender cap using 2 10 x 1 2 sheet metal screws as shown in Figure 10a below Install hardlines in inner fender cap as shown in Figure 10b below Install Adel...

Page 13: ...ction as shown in Figure 12 above Locate the 10 compressor A C hose Lubricate 2 10 O rings and connect the 45 fitting to the 10 suction port on the compressor Route the 45 female fitting with R134a se...

Page 14: ...ing hose clamps NOTE Install heater control valve in line with intake manifold pressure side heater hose and secure using hose clamps as shown in Figure 13 below Also note proper flow direction 5 Appl...

Page 15: ...Louver Housing 496128 Figure 15 Driver Side Under Dash Louver Installation 1 Place center passenger side louver housing under dash Mark and drill 3 9 64 holes as shown in Figure 15 below 2 Secure lou...

Page 16: ...w 7 Reinstall all previously removed items 8 Fill radiator with at least a 50 50 mixture of approved antifreeze and distilled water It is the owner s responsibility to keep the freeze protection at th...

Page 17: ...t Duct 2 x 20 Passenger Side Louver 2 x 48 Driver Side Louver 2 x 36 Driver Side Center Louver 2 x 25 Passenger Side Center Louver 2 x 20 Figure 18 Plug From Wiring Harness 232001 VUR Plug From Contro...

Page 18: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Page 19: ...pressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Ac...

Page 20: ...e temperature lever knob all the way to cold and then back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired v...

Page 21: ...s be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be n...

Page 22: ...tion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Page 23: ......

Page 24: ...r to packing list for actual parts and quantities Checked By Packed By Date No Qty Part No Description Gen IV Evaporator Sub Case w 204 ECU Accessory Kit 1 2 1 1 744004 VUE 781070 1 Gen IV Evaporator...

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