Vintage Air 571060 Manual Download

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901236 REV B 06/30/2014, PG 2 OF 23

Table of Contents

Cover

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Table of Contents

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Packing List/Parts Disclaimer

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Information Page

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Wiring Notice

....................................................................................................................

Engine Compartment Disassembly, Condenser Assembly and Installation, Compressor

and Brackets, Pulleys

.......................................................................................................

Passenger Compartment Disassembly

..............................................................................

Defrost Duct and Hose Adapter & Cowl Cover Installation, Driver and Passenger Side

Hose Adapter Installation, Evaporator Bracket, Evaporator Hardline & Heater Hose

Fitting Installation

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Evaporator Bracket, Evaporator Hardline & Heater Hose Fitting Installation (Cont.)

.......

Firewall Cover Installation, Firewall Modification

...........................................................

Evaporator Installation

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Inner Fender Cover & Hardline Installation

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Drain Hose Installation, Lubricating O-rings, A/C Hose Installation

...............................

Heater Hose & Heater Control Valve Installation, A/C & Heater Hose Routing

................

Driver Side Under Dash Louver Installation, Center/Passenger Side Under Dash

Louver Installation

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Final Steps

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Control Panel & Duct Hose Routing

................................................................................

Wiring Diagram

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Gen IV Wiring Connection Instructions

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Operation of Controls

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Troubleshooting Information

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Troubleshooting Information (Cont.)

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Packing List

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Summary of Contents for 571060

Page 1: ...tered Company 1966 67 Plymouth Belvedere Satellite GTX Evaporator Kit without Factory Air 571060 18865 Goll St San Antonio TX 78266 Phone 210 654 7171 Fax 210 654 3113 www vintageair com 901236 REV B...

Page 2: ...porator Bracket Evaporator Hardline Heater Hose Fitting Installation Cont Firewall Cover Installation Firewall Modification Evaporator Installation Inner Fender Cover Hardline Installation Drain Hose...

Page 3: ...y Kit 1 2 1 1 744004 VUE 781070 Before beginning installation open all packages and check contents of shipment Please report any shortages directly to Vintage Air within 15 days After 15 days Vintage...

Page 4: ...staller preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or Your V...

Page 5: ...sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrical...

Page 6: ...ation check the function of the vehicle horn lights etc for proper operation and study the instructions illustrations diagrams Figure 1 Condenser Assembly and Installation Compressor and Brackets Pull...

Page 7: ...retain OEM screws Disconnect all wires and cables from OEM control panel discard Remove OEM control panel assembly discard Remove OEM duct hoses from defrost ducts discard Remove OEM passenger side d...

Page 8: ...igure 4 below 2 Install defrost duct hose adapter onto OEM driver side defrost duct as shown in Figure 4 below 3 Install defrost duct on passenger side using OEM nuts as shown in Figure 4 below 4 Hold...

Page 9: ...1 4 20 X 1 2 Hex Bolts 2 1 4 20 x 1 2 Hex Bolts Rear Evaporator Bracket 643099 Twist With This Wrench Lubricate O ring See Figure 14 Page 14 Hold With This Wrench Evaporator Bracket Evaporator Hardlin...

Page 10: ...e 7 below From the engine compartment install firewall cover onto firewall and secure to firewall using 3 1 4 20 x 3 4 hex bolts 6 1 4 flat washers and 3 1 4 nuts w star washers as shown in Figure 7 b...

Page 11: ...oosely to firewall using 2 1 4 20 x 1 hex bolts and flat washers See Figure 9 below NOTE To ensure proper drainage it is very important that the evaporator is level both left right and fore aft Check...

Page 12: ...nder cap See Figure 10a below Install inner fender cap using 2 10 x 1 2 sheet metal screws as shown in Figure 10a below Install hardlines in inner fender cap as shown in Figure 10b below Install Adel...

Page 13: ...ction as shown in Figure 12 above Locate the 10 compressor A C hose Lubricate 2 10 O rings and connect the 45 fitting to the 10 suction port on the compressor Route the 45 female fitting with R134a se...

Page 14: ...ing hose clamps NOTE Install heater control valve in line with intake manifold pressure side heater hose and secure using hose clamps as shown in Figure 13 below Also note proper flow direction 5 Appl...

Page 15: ...Louver Housing 496128 Figure 15 Driver Side Under Dash Louver Installation 1 Place center passenger side louver housing under dash Mark and drill 3 9 64 holes as shown in Figure 15 below 2 Secure lou...

Page 16: ...w 7 Reinstall all previously removed items 8 Fill radiator with at least a 50 50 mixture of approved antifreeze and distilled water It is the owner s responsibility to keep the freeze protection at th...

Page 17: ...t Duct 2 x 20 Passenger Side Louver 2 x 48 Driver Side Louver 2 x 36 Driver Side Center Louver 2 x 25 Passenger Side Center Louver 2 x 20 Figure 18 Plug From Wiring Harness 232001 VUR Plug From Contro...

Page 18: ...7 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the Ba...

Page 19: ...pressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install Ac...

Page 20: ...e temperature lever knob all the way to cold and then back it off to the desired vent temperature For heat operation move the temperature lever knob all the way to hot and then adjust to the desired v...

Page 21: ...s be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should be n...

Page 22: ...tion No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehicle...

Page 23: ......

Page 24: ...r to packing list for actual parts and quantities Checked By Packed By Date No Qty Part No Description Gen IV Evaporator Sub Case w 204 ECU Accessory Kit 1 2 1 1 744004 VUE 781070 1 Gen IV Evaporator...

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