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905073 REV C 7/16/14, 1969-72 NOVA w/ AC EVAP INST PG 8 OF 25

KICK PANEL MODIFICATION

FIGURE 3

FIGURE 4

REMOVE (2) OEM SCREWS FROM THE FRESH AIR DOOR ASM. DISCONNECT AND DISCARD PULL CABLE
ASSEMBLIES FROM THE KICK PANEL. SEE FIGURE 3 BELOW.
REMOVE KICK PANEL BY REMOVING THE (2) OEM SCREWS. SEE FIGURE 3.

PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4.
CUT FRESH AIR DOOR ASM USING TEMPLATE PROVIDED ON PAGE 24. SEE FIGURE 4 BELOW.

FRESH AIR

DOOR ASM

TEMPLATE

FRESH AIR

DOOR ASM.

OEM
SCREWS

OEM
SCREWS

FRESH AIR

DOOR ASM

CUT THIS
SECTION
OUT

TEMPLATE

CUT
OUT

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Summary of Contents for 565072

Page 1: ...1969 72 NOVA WITH AC 565072 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 1 OF 25 an ISO 9001 2008 Registered Company...

Page 2: ...WALL COVER EVAPORATOR BRACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 CENTER LOUVER INSTALLATION FIGURES 14 15 15 DR...

Page 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565072 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE...

Page 4: ...installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or You...

Page 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electric...

Page 6: ...YSTEM UNDER DASH THE FACTORY MANUAL INDICATES REMOVING RIGHT INNER FENDER PANEL OEM HEATER HOSES DISCARD SEE FIGURE 1 OEM A C HOSES AND FIREWALL GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN...

Page 7: ...UMN WITH CLOTH DISCONNECT ALL WIRE AND CABLES FROM INSTRUMENT PANEL SPEEDOMETER CONTROL PANEL AND RADIO CONTROL PANEL ASSEMBLY RETAIN REFER TO CONTROL PANEL CONVERSION KIT INSTRUCTIONS FOR INSTALLATIO...

Page 8: ...PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 2 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING...

Page 9: ...USING 10 x SHEET METAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL 3 S CLIPS INSTALL S CLI...

Page 10: ...E FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANE...

Page 11: ...LL TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOL...

Page 12: ...OF 25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRAC...

Page 13: ...ASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY THA...

Page 14: ...E ADAPTER 629968 4 S CLIPS CENTER LOUVER INSTALLATION INSTALL 4 S CLIPS ON CENTER LOUVER HOSE ADAPTER AS SHOWN IN FIGURE 14 BELOW INSTALL CENTER LOUVER HOSE ADAPTER ON CENTER LOUVER ASSEMBLY SEE BELOW...

Page 15: ...ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 18 PAGE 16 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 17 ABOVE LOCATE THE 10 C...

Page 16: ...OSE 096073 8 DISCHARGE HOSE 090167 AC HEATER HOSE HEATER CONTROL VALVE INSTALLATION ROUTE HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 12 PAGE 13 AND FIG...

Page 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Page 18: ...TROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER DRIVER SIDE 2 x 18 CENTER L...

Page 19: ...2007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the...

Page 20: ...Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install...

Page 21: ...SLIDE THE LEVER TO THE FLOOR POSITION MODE LEVER BLOWER SPEED ADJUST TO DESIRED SPEED COLD LEVER IN A C MODE SLIDE THE COLD LEVER ALL THE WAY UP TO ENGAGE COMPRESSOR HEAT LEVER SLIDE THE HEAT LEVER A...

Page 22: ...ways be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should b...

Page 23: ...unction No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehi...

Page 24: ......

Page 25: ...24 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

Page 26: ......

Page 27: ......

Page 28: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1969 72 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 7841...

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