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905073 REV C 7/16/14, 1969-72 NOVA w/ AC EVAP INST PG 4 OF 25

Use of Any Other Refrigerants Will Void All Warranties of the Air 

Conditioning System and Components. Use of the Proper Type and 

Amount of Refrigerant Is Critical to Proper System Operation. Vintage

Air Recommends Our Systems Be Charged By Weight With a Quality 

Charging Station or Scale.

Service Info:

Safety Switches:

 

Important Notice—Please Read

Attention: 

The following system components are capped: Compressor, evaporator, condenser & drier. 

Caps may be under pressure with dry nitrogen. Be careful removing caps. Do not remove caps prior to 

installation. Removing caps prior to installation will cause components to collect moisture and lead to 

premature failure and reduced performance. 

Evacuate the system for 35-45 minutes with system components (Drier, compressor, evaporator and 

condenser) at a temperature of at least 85° F. On a cool day, the components can be heated with a heat 

gun OR by running the engine with the heater on before evacuating. Leak check and charge to 

specifications.

For Maximum System Performance, Vintage Air Recommends the Following:

Heater hose may be purchased from Vintage Air (Part# 31800-VUD) or your local parts retailer. 

Routing and required length will vary based on installer preference. 

Vintage Air Systems Are Designed to Operate With R134a 

Refrigerant Only! Use of Any Other Refrigerants Is a Fire Hazard and 

Could Damage Either Your Air Conditioning System or Your Vehicle.

Refrigerant Capacity for Vintage Air Systems:

(For other systems, consult manufacturer’s guidelines)

R134a System

Charge with 1.8 lbs. (1 lb., 12 oz.) of refrigerant.

Lubricant Capacities:

New Vintage Air-supplied Sanden Compressor:

 No additional oil needed (Compressor is 

shipped with proper oil charge).

All Other Compressors:

 Consult manufacturer (Some compressors are shipped dry and will 

need oil added).

Your Vintage Air system is equipped with a binary pressure safety switch. A binary switch disengages 

the compressor clutch in cases of extreme low pressure conditions (Refrigerant Loss) or excessively 

high head pressure (406 PSI) to prevent compressor damage or hose rupture. A trinary switch 

combines Hi/Lo pressure protection with an electric fan operation signal at 254 PSI, and should be 

substituted for use with electric fans. Compressor safety switches are extremely important since an 

A/C system relies on refrigerant to circulate lubricant. 

Heater Hose (Not Included With This Kit):

To ensure a watertight seal between the passenger compartment and the vehicle exterior, for all 

bolts passing through the cowl and/or firewall, Vintage Air recommends coating the threads with 

silicone prior to installation.

Bolts Passing Through Cowl and/or Firewall:

Summary of Contents for 565072

Page 1: ...1969 72 NOVA WITH AC 565072 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 1 OF 25 an ISO 9001 2008 Registered Company...

Page 2: ...WALL COVER EVAPORATOR BRACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 CENTER LOUVER INSTALLATION FIGURES 14 15 15 DR...

Page 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565072 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE...

Page 4: ...installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or You...

Page 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electric...

Page 6: ...YSTEM UNDER DASH THE FACTORY MANUAL INDICATES REMOVING RIGHT INNER FENDER PANEL OEM HEATER HOSES DISCARD SEE FIGURE 1 OEM A C HOSES AND FIREWALL GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN...

Page 7: ...UMN WITH CLOTH DISCONNECT ALL WIRE AND CABLES FROM INSTRUMENT PANEL SPEEDOMETER CONTROL PANEL AND RADIO CONTROL PANEL ASSEMBLY RETAIN REFER TO CONTROL PANEL CONVERSION KIT INSTRUCTIONS FOR INSTALLATIO...

Page 8: ...PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 2 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING...

Page 9: ...USING 10 x SHEET METAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL 3 S CLIPS INSTALL S CLI...

Page 10: ...E FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANE...

Page 11: ...LL TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOL...

Page 12: ...OF 25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRAC...

Page 13: ...ASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY THA...

Page 14: ...E ADAPTER 629968 4 S CLIPS CENTER LOUVER INSTALLATION INSTALL 4 S CLIPS ON CENTER LOUVER HOSE ADAPTER AS SHOWN IN FIGURE 14 BELOW INSTALL CENTER LOUVER HOSE ADAPTER ON CENTER LOUVER ASSEMBLY SEE BELOW...

Page 15: ...ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 18 PAGE 16 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 17 ABOVE LOCATE THE 10 C...

Page 16: ...OSE 096073 8 DISCHARGE HOSE 090167 AC HEATER HOSE HEATER CONTROL VALVE INSTALLATION ROUTE HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 12 PAGE 13 AND FIG...

Page 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Page 18: ...TROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER DRIVER SIDE 2 x 18 CENTER L...

Page 19: ...2007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the...

Page 20: ...Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install...

Page 21: ...SLIDE THE LEVER TO THE FLOOR POSITION MODE LEVER BLOWER SPEED ADJUST TO DESIRED SPEED COLD LEVER IN A C MODE SLIDE THE COLD LEVER ALL THE WAY UP TO ENGAGE COMPRESSOR HEAT LEVER SLIDE THE HEAT LEVER A...

Page 22: ...ways be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should b...

Page 23: ...unction No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehi...

Page 24: ......

Page 25: ...24 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

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Page 28: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1969 72 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 7841...

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