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905069 REV A 4/21/10, 1968 NOVA w/ AC EVAP INSTR PG 8 OF 25

KICK PANEL MODIFICATION

FIGURE 3

FIGURE 4

REMOVE (2) OEM SCREWS FROM THE FRESH AIR DOOR ASM. DISCONNECT AND DISCARD PULL CABLE
ASSEMBLIES FROM THE KICK PANEL. SEE FIGURE 3 BELOW.
REMOVE KICK PANEL BY REMOVING THE (4) OEM SCREWS. SEE FIGURE 3

PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4.
CUT FRESH AIR DOOR ASM USING TEMPLATE PROVIDED ON PAGE 24. SEE FIGURE 4 BELOW.

FRESH AIR

DOOR ASM.

TEMPLATE

FRESH AIR

DOOR ASM.

(4) OEM

SCREWS

OEM
SCREWS

FRESH AIR

DOOR ASM

CUT THIS
SECTION
OUT

TEMPLATE

CUT
OUT

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Summary of Contents for 1968 NOVA

Page 1: ...1968 NOVA WITH AC 565069 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 1 OF 25 an ISO 9001 2008 Registered Company...

Page 2: ...ACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 OEM CENTER LOUVER INSTALLATION UNDER DASH CENTER LOUVER INSTALLATION F...

Page 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565069 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784179 GEN IV 4 VENT EVAP SUB CASE...

Page 4: ...PRESSURE WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH 11078 VUS DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDIT...

Page 5: ...UND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON THE BATTERY LEAD...

Page 6: ...L GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN FIREWALL A C CARS ONLY SEE FIGURE 1a BELOW EVACUATE THE A C SYSTEM IF NECESSARY CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS...

Page 7: ...RE 2 GLOVE BOX DISCARD A C HEATER ASSEMBLY AND ALL RELATED DUCTING DISCARD RETAIN SCREWS SEE FIGURE 2 OEM DEFROST DUCT ASM DISCARD LOWER STEERING COLUMN PROTECT STEERING COLUMN WITH CLOTH DISCONNECT A...

Page 8: ...ULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 4 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING T...

Page 9: ...LE SECURE USING 10 x SHEETMETAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL S CLIPS ON HOS...

Page 10: ...TE FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PAN...

Page 11: ...L TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOLT...

Page 12: ...25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRACKET...

Page 13: ...CASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY TH...

Page 14: ...NSTALL OEM CENTER LOUVER IN LOUVER ASSEMBLY AS SHOWN BELOW IN FIGURE 14a DRIVER SIDE UNDER DASH CENTER LOUVER INSTALLATION INSTALL UNDER DASH CENTER LOUVER BEZEL USING 2 10 x 1 2 SHEET METAL SCREWS AS...

Page 15: ...RE 17 ABOVE AND CONNECT THE 90 FEMALE FITTING TO THE 8 DISCHARGE PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING w 134a SERVICE PORT TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGU...

Page 16: ...E MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS AS SHOWN BELOW NOTE PROPER FLOW DIRECTION IS OPPOSITE OF ARROW MOLDED INTO VALVE BODY NOTE VI NTAGE AIR SYSTEMS REQUIRE 2 5 8 HOSE NIPPLES...

Page 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Page 18: ...NTROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232006 VUR PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER UNDER DASH 2 x 18 CENTER L...

Page 19: ...GRAM 232006 VUR TEMP MODE FAN A C IF USED TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED DASH LAMP IS ONLY USED WITH TYPE C...

Page 20: ...20 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 20 OF 25...

Page 21: ...IDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE SLIDE THE LEVER TO THE LEFT POSITION MODE LEVER A C LEVER COMPRESSOR IS FORCED ON IN DEFROST MODE THERE IS NO NEED TO ADJUST THIS LEVER SLIDE THE...

Page 22: ...THER PART REPLACEMENTS SHOULD BE NECESSARY 2 COMPRESSOR WILL NOT TURN ON ALL OTHER FUNCTIONS WORK SYSTEM IS NOT CHARGED SYSTEM IS CHARGED SYSTEM MUST BE CHARGED FOR COMP TO ENGAGE CHARGE SYSTEM OR BYP...

Page 23: ...RS TYPICALLY CAUSED BY EVAPORATOR HOUSING INSTALLED IN A BIND IN THE VEHICLE BE SURE ALL MOUNTING LOCATIONS LINE UP AND DON T HAVE TO BE FORCED INTO POSITION CHECK FOR DAMAGED STEPPER MOTOR OR WIRING...

Page 24: ...24 905069 REV A 4 21 10 1968 NOVA w AC EVAP INSTR PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

Page 25: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784179 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1968 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 784179...

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