Vintage Air 1960-63 CHEV PICK-UP Manual Download | Manualshive

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Summary of Contents for 1960-63 CHEV PICK-UP

Page 1: ...1960 63 CHEV PICK UP WITHOUT FACTORY AIR 751163 901180 REV A 1 20 12 INST 60 63 CHEV P UP wo AC EVAP KIT PG 1 OF 24 an ISO 9001 2008 Registered Company...

Page 2: ...FIGURES 6 6a 11 DRAIN HOSE INSTALLATION LUBRICATING O RINGS A C HOSE INSTALLATION MODIFIED A C HOSE KIT FIGURES 7 8 12 FIREWALL OEM HEATER COVER INSTALLATION FIGURE 9 13 HEATER HOSE HEATER CONTROL VAL...

Page 3: ...AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 751163 1 2 1 1 744004 VUE 791163 1 ACCESSORY KIT 791163 2 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 60 63 CHEV P UP wo AC...

Page 4: ...ased on installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System...

Page 5: ...n be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electri...

Page 6: ...RADIATOR RETAIN HEATER BLOWER ASSEMBLY AND OEM HEATER HOSES DISCARD ENGINE COMPARTMENT REMOVE THE FOLLOWING FIGURE 1 BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS ETC...

Page 7: ...SCREWS AS SHOWN IN FIGURE 2b BELOW PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTALLA...

Page 8: ...TH PRESS TAPE SEE FIGURE 5 PAGE 9 INSTALL EVAPORATOR FRONT BRACKET ON EVAPORATOR USING 2 1 4 20 x 1 2 HEX BOLTS AND TIGHTEN AS SHOWN IN FIGURE 4 BELOW FIREWALL MODIFICATION USING TEMPLATE PROVIDED ON...

Page 9: ...TWIST WITH THIS WRENCH LUBRICATE O RING SEE FIGURE 8 PAGE 11 HOLD WITH THIS WRENCH HEATER LINE EVAP TO WATER PUMP 095010 ECU MODULE 10 O RING 33859 VUF NOTE AFTER INSTALLING 10 SUCTION LINE WRAP ALL...

Page 10: ...SECURE LOOSELY TO THE FIREWALL USING 2 1 4 20 x 1 1 4 HEX BOLTS 2 FLAT WASHERS SEE FIGURE 6 NOTE TO ENSURE PROPER DRAINAGE IT IS VERY IMPORTANT THAT THE EVAPORATOR IS LEVEL BOTH LEFT RIGHT AND FORE A...

Page 11: ...LE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 10 EVAPORATOR SEE FIGURE 10 PAGE 13 AND FIGURE 11 PAGE 14 TIGHTEN EACH FITTING CONNECTION AS...

Page 12: ...BELOW INSTALL GROMMETS IN FIREWALL COVER AS SHOWN BELOW APPLY A 1 4 BEAD OF SILICONE ON THE BACK SIDE OF FIREWALL COVER AS SHOWN BELOW INSTALL FIREWALL COVER USING 3 10 x 1 2 SHEET METAL SCREWS AS SH...

Page 13: ...ER HOSE FROM THE INTAKE TO THE HEATER LINE COMING THROUGH THE FIREWALL AS SHOWN BELOW NOTE INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS...

Page 14: ...RATO R FROM EVAPORATO R TO WATER PUMP AC HEATER HOSE ROUTING 6 DRIER CORE HARDLINE 095013 6 COND DRIER HARDLINE 095015 NOTE DIRECTION OF WATER FLOW INSTALL HEATER CONTROL VALVE AS SHOWN F R O M I N T...

Page 15: ...IDE UNDER DASH LOUVER INSTALLATION LOCATE CENTER PASSENGER SIDE LOUVER ASM UNDER DASH AND DRILL 3 1 8 HOLES SECURE LOUVER ASM UNDER DASH USING 3 10 x 1 2 HEX SHEET METAL SCREWS AS SHOWN IN FIGURE 13 B...

Page 16: ...ER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEATER CO...

Page 17: ...RE 15 PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE DEF DUCT 2 x 17 DRIVER SIDE DEF DUCT 2 x 22 OEM DEFROST DUCTS 11 TIE WRAP 21300 VUP PASSENGER SIDE LOUVE...

Page 18: ...PROGRAM Wiring Diagram TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness...

Page 19: ...12V Ign Switch Source Key On Accessory Position Must Be Switched Tan Wire Used Only With Vintage Air Supplied Control Panel With LED Back Light Relay Green Wire Is Heater Control Valve Blue Wire Is A...

Page 20: ...URE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY TO THE RIGHT TO ENGAGE COMPRESSOR SLIDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE AC MODE DASH OFF HOT FLR HI DEF COLD A C BLOWER...

Page 21: ...l always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements shou...

Page 22: ...or function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the...

Page 23: ...REV A 1 20 12 INST 60 63 CHEV P UP wo AC EVAP KIT PG 23 OF 24 OEM HOLE DRILL 9 32 DRILL 9 32 OEM HOLE CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE 60 63 CHEV P UP FIREWALL TEMPLATE FOR REAR EVAP BRKT...

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Page 26: ...1163 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 60 63 CHEV P UP wo AC NO QTY PART NO DESCRIPTION EVAPORATOR KIT PACKING LIST 1 ACCESSORY KIT 791163 NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUA...

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