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22

901180 REV A 1/20/12, INST 60-63 CHEV P-UP wo AC EVAP KIT PG 22 OF 24

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Summary of Contents for 1960-63 CHEV PICK-UP

Page 1: ...1960 63 CHEV PICK UP WITHOUT FACTORY AIR 751163 901180 REV A 1 20 12 INST 60 63 CHEV P UP wo AC EVAP KIT PG 1 OF 24 an ISO 9001 2008 Registered Company...

Page 2: ...FIGURES 6 6a 11 DRAIN HOSE INSTALLATION LUBRICATING O RINGS A C HOSE INSTALLATION MODIFIED A C HOSE KIT FIGURES 7 8 12 FIREWALL OEM HEATER COVER INSTALLATION FIGURE 9 13 HEATER HOSE HEATER CONTROL VAL...

Page 3: ...AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 751163 1 2 1 1 744004 VUE 791163 1 ACCESSORY KIT 791163 2 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 60 63 CHEV P UP wo AC...

Page 4: ...ased on installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System...

Page 5: ...n be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electri...

Page 6: ...RADIATOR RETAIN HEATER BLOWER ASSEMBLY AND OEM HEATER HOSES DISCARD ENGINE COMPARTMENT REMOVE THE FOLLOWING FIGURE 1 BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS ETC...

Page 7: ...SCREWS AS SHOWN IN FIGURE 2b BELOW PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTALLA...

Page 8: ...TH PRESS TAPE SEE FIGURE 5 PAGE 9 INSTALL EVAPORATOR FRONT BRACKET ON EVAPORATOR USING 2 1 4 20 x 1 2 HEX BOLTS AND TIGHTEN AS SHOWN IN FIGURE 4 BELOW FIREWALL MODIFICATION USING TEMPLATE PROVIDED ON...

Page 9: ...TWIST WITH THIS WRENCH LUBRICATE O RING SEE FIGURE 8 PAGE 11 HOLD WITH THIS WRENCH HEATER LINE EVAP TO WATER PUMP 095010 ECU MODULE 10 O RING 33859 VUF NOTE AFTER INSTALLING 10 SUCTION LINE WRAP ALL...

Page 10: ...SECURE LOOSELY TO THE FIREWALL USING 2 1 4 20 x 1 1 4 HEX BOLTS 2 FLAT WASHERS SEE FIGURE 6 NOTE TO ENSURE PROPER DRAINAGE IT IS VERY IMPORTANT THAT THE EVAPORATOR IS LEVEL BOTH LEFT RIGHT AND FORE A...

Page 11: ...LE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 10 EVAPORATOR SEE FIGURE 10 PAGE 13 AND FIGURE 11 PAGE 14 TIGHTEN EACH FITTING CONNECTION AS...

Page 12: ...BELOW INSTALL GROMMETS IN FIREWALL COVER AS SHOWN BELOW APPLY A 1 4 BEAD OF SILICONE ON THE BACK SIDE OF FIREWALL COVER AS SHOWN BELOW INSTALL FIREWALL COVER USING 3 10 x 1 2 SHEET METAL SCREWS AS SH...

Page 13: ...ER HOSE FROM THE INTAKE TO THE HEATER LINE COMING THROUGH THE FIREWALL AS SHOWN BELOW NOTE INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS...

Page 14: ...RATO R FROM EVAPORATO R TO WATER PUMP AC HEATER HOSE ROUTING 6 DRIER CORE HARDLINE 095013 6 COND DRIER HARDLINE 095015 NOTE DIRECTION OF WATER FLOW INSTALL HEATER CONTROL VALVE AS SHOWN F R O M I N T...

Page 15: ...IDE UNDER DASH LOUVER INSTALLATION LOCATE CENTER PASSENGER SIDE LOUVER ASM UNDER DASH AND DRILL 3 1 8 HOLES SECURE LOUVER ASM UNDER DASH USING 3 10 x 1 2 HEX SHEET METAL SCREWS AS SHOWN IN FIGURE 13 B...

Page 16: ...ER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEATER CO...

Page 17: ...RE 15 PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE DEF DUCT 2 x 17 DRIVER SIDE DEF DUCT 2 x 22 OEM DEFROST DUCTS 11 TIE WRAP 21300 VUP PASSENGER SIDE LOUVE...

Page 18: ...PROGRAM Wiring Diagram TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness...

Page 19: ...12V Ign Switch Source Key On Accessory Position Must Be Switched Tan Wire Used Only With Vintage Air Supplied Control Panel With LED Back Light Relay Green Wire Is Heater Control Valve Blue Wire Is A...

Page 20: ...URE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY TO THE RIGHT TO ENGAGE COMPRESSOR SLIDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE AC MODE DASH OFF HOT FLR HI DEF COLD A C BLOWER...

Page 21: ...l always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements shou...

Page 22: ...or function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the...

Page 23: ...REV A 1 20 12 INST 60 63 CHEV P UP wo AC EVAP KIT PG 23 OF 24 OEM HOLE DRILL 9 32 DRILL 9 32 OEM HOLE CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE 60 63 CHEV P UP FIREWALL TEMPLATE FOR REAR EVAP BRKT...

Page 24: ......

Page 25: ......

Page 26: ...1163 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 60 63 CHEV P UP wo AC NO QTY PART NO DESCRIPTION EVAPORATOR KIT PACKING LIST 1 ACCESSORY KIT 791163 NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUA...

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