Villager VLN 165, Original Instruction, Page: 34 / 96

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For safety reasons, the machine automatically switches off if the carbon brushes are
so worn out that they no longer have contact with the motor. In that case, the carbon
brushes must be replaced by a pair similar carbon brush available through the after-
sales service organization or qualified professional person. Loosen the carbon brush
cover anti-clockwise with using a screwdriver, open the cover and remove the carbon
brushes.
If they are 6 mm or less then they must both be replaced. Fit new carbon brushes and
replace the brush housing.
CAUTION: The brushes must always be replaced in pairs.
CAUTION: Always disconnect the machine from the power supply before removing any
electrical covers.
OPERATION
General cut
1. When starting, always hold the saw handle with one hand and the auxiliary handle
(5) with the other hand. Never force the saw but maintain a light and continuous
pressure after completing the cut allow the saw to come to a complete stop. When
cutting is interrupted, resume cutting by allowing the blade to reach full speed and
then reentering the cut slowly.
2. When cutting across the grain, the fibers of the wood have a tendency to lift and
tear, moving the saw slowly minimizes this effect.
Pocket cut
1. Disconnect the plug from the power supply before making any adjustments. Set
the depth adjustment based on the thickness of the line drawing for the cut .raise
the lower guard by using the lift lever.
2. With the blade barely above the material to be cut, start the saw and allow the
blade to come to full speed. Gradually lower the blade unto the material to be cut
using the front end of the shoe as a pivot point. When the blade starts cutting,
release the lower guard. When the shoe is resting flat on the surface being cut,
proceed cutting in a forward direction to the end of the cut. Allow the blade to
come to a full stop before removing it from the cut. Never pull the saw backward
since the blade will climb out of the cut and kickback will occur. Turn the saw
around and finish the cut in a normal manner, sawing forward. Use a jigsaw or a
hand saw to finish the cut in the corners, if required.