11
CUSTOM WOOD FRAME INSTALLATION (DFUW Model) (cont.)
10
CUSTOM WOOD FRAME INSTALLATION (DFUW Model) (cont.)
Step 5: Clamp panel to door
Set the overlay panel on the door front, align the edges, and clamp together. Clamp the panel firmly but be careful
not to crush the foam in the door or scratch the door.
Step 6: Drill holes in overlay panel
Remove the hinge adapter bushings from the top and bottom door hinge adapters. (See Figure 6). Using the holes in
the hinge adapters drill 5/16” (8 mm) diameter clearance holes into the overlay panels 3/4” (20 mm) deep. These will
be clearance holes for the top and bottom hinge pins.
Also, at this time, drill the screw pilot holes for attaching the overlay panel to the door. Select the size of the hole from
Table B. Be careful not to drill the pilot holes through the overlay panel but only 1/2” (12.7 mm) deep.
Model
W
H
15”
24”
W
H
Figure 2
Glass Door Models
Front of
overlay
panel
Typical 4
Sides
14-5/16”
(36.4 cm)
30-5/16”
(76.1 cm)
23-7/16”
(59.5 cm)
30-5/16”
(76.1 cm)
Table A
Glass Door Models
1-23/32”
(38.8 cm)
Material Type
Hardwood
3/32” (2.4 mm) Diameter. Pilot Hole
Softwood
5/64” (2.0 mm) Diameter. Pilot Hole
Table B
#8 Wood Screw
Step 7: Mark and drill lock hole
Locate and mark with a pencil the location of the lock hole on the overlay panel, this is the hole in the top corner of
the handle side of the door. Remove the clamp and remove the overlay panel from the door. On the backside of the
panel where you marked the lock location drill a 13/16” (20.5 mm) diameter counter bore 7/16” (11.0 mm) deep into
the overlay panel. Drill a 15/32” (12.0 mm) diameter hole through the overlay panel centered on the counterbore
being careful not to splinter the wood on the face side of the panel. (See Figure 3).
Step 8: Assemble the lock parts
Two (2) lock extensions are supplied with the lock. Use the longer extension for a 3/4” thick overlay panel and the
shorter one for a 5/8” thick panel. Assemble the lock extension, cam stop washer, spring washer, and set screw to the
lock as shown in Figure 3 and 4.
Figure 7
Section A-A
Scale 1:1
3/4”
wood panel
13/16”
counter bore
7/16” deep
15/32”
hole
lock
nut
spring washer
brass extension
Phillips screw
cam
inner door
