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SECTION  TSM

685.2

ISSUE

C

PAGE  2 OF  16

BEfORE

  opening  any  liquid  chamber  (pumping 

chamber,  reservoir,  relief  valve  adjusting  cap  fitting, 
etc.) be sure that : 

● 

Any pressure in the chamber has been completely 
vented  through  the  suction  or  discharge  lines  or 
other appropriate openings or connections.

● 

The  pump  drive  system  means  (motor,  turbine, 
engine,  etc.)  has  been  “locked  out”  or  otherwise 
been  made  non-operational  so  that  it  cannot  be 
started while work is being done on the pump.

● 

You  know  what  material  the  pump  has  been 
handling,  have  obtained  a  material  safety  data 
sheet  (MSDS)  for  the  material,  and  understand 
and follow all precautions appropriate for the safe 
handling of the material.

BEfORE

 operating the pump, be sure all drive guards 

are in place.

DO  NOT 

operate  pump  if  the  suction  or  discharge 

piping is not connected. 

DO NOT

 place fingers into the pumping chamber or 

its connection ports or into any part of the drive train 
if  there  is 

any  possibility

  of  the  pump  shafts  being 

rotated.

DO NOT

 exceed the pumps rated pressure, speed, and 

temperature,  or  change  the  system/duty  parameters 
from those the pump was originally supplied, without 
confirming its suitability for the new service.

BEfORE

 operating the pump, be sure that:

● 

It is clean and free from debris

● 

all  valves  in  the  suction  and  discharge  pipelines  

  are fully opened. 

● 

All piping connected to the pump is fully supported  

  and correctly aligned with the pump.

●  P

ump  rotation  is  correct  for  the  desired  direction  

  of flow.

INSTALL 

pressure  gauges/sensors  next  to  the 

pump  suction  and  discharge  connections  to  monitor 
pressures.

USE

 extreme caution when lifting the pump. Suitable 

lifting devices should be used when appropriate. Lifting 
eyes installed on the pump must be used 

only

 to lift  

the pump, 

not

 the pump with drive and/or base plate. 

If the pump is mounted on a base plate, the base plate 
must be used for all lifting purposes. If slings are used 
for lifting, they must be safely and securely attached. 
For weight of the pump alone (which does not include 
the drive and/or base plate) refer to the Viking Pump 
product catalog.

DO NOT

 attempt to dismantle a pressure relief valve 

that  has  not  had  the  spring  pressure  relieved  or  is 
mounted on a pump that is operating.

AVOID

  contact  with  hot  areas  of  the  pump  and/or  

drive.  Certain  operating  conditions,  temperature 
control  devices  (jackets,  heat-tracing,  etc.),  improper 
installation,  improper  operation,  and  improper 
maintenance can all cause high temperatures on the 
pump and/or drive.

THE PUMP 

must be provided with pressure protection. 

This may be provided through a relief valve mounted 
directly on the pump, an in-line pressure relief valve, 
a  torque  limiting  device,  or  a  rupture  disk.  If  pump 
rotation  may  be  reversed  during  operation,  pressure 
protection must be provided on 

both

 sides of pump. 

Relief  valve  adjusting  screw  caps  must  always  point 
towards suction side of the pump. If pump rotation is 
reversed, position of the relief valve must be changed. 
Pressure relief valves cannot be used to control pump 
flow  or  regulate  discharge  pressure.  For  additional 
information, refer to Viking Pump’s Technical Service 
Manual  TSM  000  and  Engineering  Service  Bulletin 
ESB-31.

THE PUMP

 must be installed in a matter that allows 

safe access for routine maintenance and for inspection 
during  operation  to  check  for  leakage  and  monitor 
pump operation.

WARNING

SAfETY INfORMATION AND INSTRUCTIONS

Danger - 

Failure to follow the indicated 

instruction  may  result  in  serious  injury  

or death.

Warning - 

In addition to possible serious 

injury  or  death,  failure  to  follow  the 

indicated instruction may cause damage 

to pump and/or other equipment.

IMPROPER INSTALLATION, OPERATION OR MAINTENANCE Of PUMP MAY CAUSE SERIOUS INJURY 

OR DEATH AND/OR RESULT IN DAMAGE TO PUMP AND/OR OTHER EQUIPMENT. VIKING’S WARRANTY 

DOES NOT COVER fAILURE DUE TO IMPROPER INSTALLATION, OPERATION OR MAINTENANCE.

THIS  INfORMATION  MUST  BE  fULLY  READ  BEfORE  BEGINNING  INSTALLATION,  OPERATION  OR 

MAINTENANCE Of PUMP AND MUST BE KEPT WITH PUMP. PUMP MUST BE INSTALLED, OPERATED 

AND MAINTAINED ONLY BY SUITABLY TRAINED AND QUALIfIED PERSONS.

THE fOLLOWING SAfETY INSTRUCTIONS MUST BE fOLLOWED AND ADHERED TO AT ALL TIMES.

WARNING

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Summary of Contents for MAG DRIVE 855 SERIES

Page 1: ...of the part part number and material with the model number and serial number of the pump when ordering repair parts The unmounted pump or pump unit model number and serial number can be found on the nameplate secured to the pump This manual deals only with Series 855 magnetic drive pumps Refer to Figures 1 through 22 for general configuration and nomenclature used in this manual Pump specification...

Page 2: ...drive and or base plate refer to the Viking Pump product catalog DO NOT attempt to dismantle a pressure relief valve that has not had the spring pressure relieved or is mounted on a pump that is operating AVOID contact with hot areas of the pump and or drive Certain operating conditions temperature control devices jackets heat tracing etc improper installation improper operation and improper maint...

Page 3: ...ssure For additional information on pressure relief valves refer to Technical Service Manual TSM000 and Engineering Service Bulletin ESB 31 CAUTION Rare earth magnets used in couplings have extremely strong magnetic fields capable of changing performance or damaging items such as the following Pacemakers Metal Implants Watches Computers disks Credit Cards Completely assembled magnetic couplings wi...

Page 4: ... press 7 Brass bar 8 Hook style spanner wrench SECTION TSM 685 2 ISSUE C PAGE OF 16 MAINTENANCE Series 855 pumps are designed for long trouble free service life under a wide variety of application conditions with a minimum of maintenance The points listed below will help provide long service life CLEANING PUMP Keep the pump as clean as possible This will facilitate inspection adjustment and repair...

Page 5: ...ing 46 Capscrews metric for Relief Valve 6 Req d 36 Rotor and Shaft Assembly 47 Relief Valve table 2 Figure 5 Model number system AS855 M B MD2 B14 B Series Material 5 Cast Iron Port Design M DIN U ANSI Magnetic Coupling Size and Torque Specification Drive Related A 4 and 9 Ft Lbs B 14 32 and 50 Ft Lbs C 40 90 135 and 180 Ft Lbs Size Nominal displacement Magnetic Coupling Design Second generation ...

Page 6: ...s 160 180 ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 601 Bolt on Hub with Hardware 607 Capscrews metric for Pump 4 Req d 613 Drive Key Outboard Side 602 Outer Magnet Assembly 608 Canister and Bushing Assembly 614 Shaft 603 Bracket 609 Inner Magnet Assembly 615 Drive Key Inboard Side 604 Capscrew jackscrew for Disassembly metric 610 Capscrews metric for Motor or Bearing Carrier 4 Req d 616 ...

Page 7: ... replace the plugs 2 Refer to Figures 4 6 7 8 for names of parts 3 Mark the head and casing before disassembly to insure proper reassembly 4 To inspect the head and pin assembly and idler and bushing assembly remove the head capscrews 5 Remove the head from the pump Do not allow the idler to fall from the idler pin Tilt the top of the pump head back when removing to prevent this Avoid damaging the...

Page 8: ...om the pump and pull it straight off FIGURE 12 Motor or Bearing Carrier and Bracket FIGURE 11 Inner Magnet and locknut assembly Motor or Bearing Carrier Bracket Capscrews 3 Remove the two 6mm buttonhead machine screws and the set collar Insert a brass bar through a port between two rotor teeth and remove the locknut See Figure 11 Slide the inner magnet off the shaft Do not forget this is a very st...

Page 9: ...reased externally using the grease fitting If further disassembly is required reference Figure 8 on page 7 and Figure 14 then proceed as follows 1 Remove the two setscrews from the bolt on hub and slide the outer magnet off of the shaft Remove the outboard drive key in shaft 2 Place the inboard side of the shaft in a vise with padded jaws Bend the lockwasher tab up and gently tap the locknut in a ...

Page 10: ...er O ring needs to be replaced apply a lubricant to the O ring and place it into the O ring groove If the O ring is PTFE derivative encapsulated follow these special instructions ASSEMBLY Depending on the condition of the bearings either replace or repack existing bearings by cleaning and packing with multi purpose NLGI 2 grease Replace the lip seals if necessary See Figure 14 page 9 for lipseal o...

Page 11: ...r on the idler pin in head Make sure the O ring for the head is installed In the O ring is PTFE follow instructions given in step 1 8 The head can now be assembled onto the pump Tilt the top of the pump head away from the pump slightly until the crescent enters the inside diameter of the rotor and rotate the idler until its teeth mesh with the rotor teeth The pump head and casing should have been ...

Page 12: ...ackscrew to guide the canister into the bracket Thread the capscrew all the way into the bracket as shown in Figure Sequence 19 Use an overhead hoist to support the pump if possible while guiding the canister into the bracket opening CAUTION Do not place fingers onto the front of pump mounting flange Align the canister into bore of the bracket and gently slide it in When the magnets start to engag...

Page 13: ...ring and install one 0 007 shim onto the head With the idler on the idler pin place the head into the pump casing With the capscrews tight the feeler gage should fit snugly between the idler and the rotor face otherwise shims should be added or reduced in thickness until the proper clearance is attained PROCEDURE B If the pump is in line and ports are not accessible remove the head and shims Put t...

Page 14: ... relief valve and turn end for end Refer to Figure 3 page 3 DANGER Before starting pump be sure all drive equip ment guards are in place Failure to properly mount guards may result in serious injury or death PRESSURE ADJUSTMENT If a new spring is installed or if the pressure setting of the pressure relief valve is to be changed from that which the factory has set the following instructions must be...

Page 15: ...ion line An air leak or air pocket in the suction line Pump is noisy The pump is being starved viscous liquid cannot get to pump fast enough Increase the suction pipe size reduce its length or slow down the pump The pump is cavitating liquid vaporizing in suction line Increase suction pipe size or reduce its length Check alignment The magnetic coupling has decoupled Shut off and restart Pump is no...

Page 16: ... will be replaced or repaired free of charge FOB Cedar Falls Iowa Viking assumes no liability for consequential damages of any kind and the purchaser by acceptance of delivery assumes all liability for the consequences of the use or misuse of Viking products by the purchaser his employees or others Viking will assume no field expense for service or parts unless authorized by it in advance Equipmen...

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