Viessmann Vitoplex 100-LS SXD Operating And Service Instructions For Contractors Download Page 12 | Manualshive

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12

4x

Fig. 1

Removing and cleaning the turbulators

A

Fig. 2

Remove turbulators

A

without force; for this, use the

turbulator extractor, which is part of the cleaning equip-
ment.

Commissioning, inspection, maintenance

Opening the boiler door and cleaning cover

(cont.)

5692729

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Summary of Contents for Vitoplex 100-LS SXD

Page 1: ...ervice instructions for contractors VIESMANN Vitoplex 100 LS Type SXD 0 26 to 0 7 t h Oil gas low pressure steam boiler Permissible operating pressure 1 bar 0 1 MPa VITOPLEX 100 LS 5692729 GB 3 2019 P...

Page 2: ...ciations Safety instructions for working on the system Commissioning Note Unpleasant odours may develop during commission ing Ensure the installation room is well ventilated Before working on the syst...

Page 3: ...ystem Ventilate the installation site Draining hot water Please note The blow down and TDS water from boiler sys tems can reach temperatures of over 100 C Before draining water into the sewage system...

Page 4: ...fects that cannot be remedied locally must be reported to the manufacturer Protect all boiler parts and control equipment from rain water leaks and expelled steam Safety instructions Safety instructio...

Page 5: ...e 9 4 Troubleshooting Diagnostics 19 5 Water quality Water quality according to EN 12953 10 21 Boiler feedwater requirements 21 Boiler water requirements 21 6 Checklist Recommendations for operation m...

Page 6: ...ed during commissioning Not required during commissioning Steps required during inspection Not required during inspection Steps required during maintenance Not required during maintenance Note All dia...

Page 7: ...age not as intended must first be approved by the manufacturer Exclusion of liability Inappropriate use without manufacturer approval Incorrect use of the steam boiler or its components Incorrect oper...

Page 8: ...oxygen binder at least every month and replenish if required When doing this ensure that the binder is well mixed with water inside the boiler Another option is that of dry preservation which is recom...

Page 9: ...4 13 Checking the water chamber for deposits 15 14 Cleaning the multiple level electrode 15 15 Cleaning the water level indicator 16 16 Checking the hydraulic connections for leaks 16 17 Cleaning the...

Page 10: ...s open 04 Check the function of the water treatment system 05 Fill the steam boiler with treated water higher than the low water indicator level See manufacturer s documentation for the burner Note On...

Page 11: ...een completely depressur ised Please note Negative pressure in the DHW cylinder can cause material damage The air vent valve must always be open when draining the DHW cylinder with a suction pump 1 Cl...

Page 12: ...g the turbulators A Fig 2 Remove turbulators A without force for this use the turbulator extractor which is part of the cleaning equip ment Commissioning inspection maintenance Opening the boiler door...

Page 13: ...n resi dues C Fig 4 2 Remove combustion residues from the flue and flue outlet C Checking all gaskets and packing cords on the flue gas side Checking the thermal insulation components on the boiler do...

Page 14: ...ength into secondary hot gas flues B 2 Bend turbulators approx 10 15 3 Insert the turbulators into the secondary hot gas flues as far as they will go At the same time check the pre tension Note Turbul...

Page 15: ...s Tighten new gaskets after commissioning and check again after 24 hours Torque settings for closure gaskets System size Gasket Torque SXD size 1 170 kW HL gasket 100 x 150 1 x M16 80 Nm SXD size 2 6...

Page 16: ...d steam side as well as the sensor well and the inspection ports for leaks after filling the boiler A Fig 10 1 Each time inspection ports have been opened Clean the sealing face 2 Replace the gasket 3...

Page 17: ...uipment Checking the pressure regulator safety pressure limiter and temperature controller standby Check the pressure regulator safety pressure limiter and temperature controller standby for function...

Page 18: ...ain the heating contractor s part 2 File all parts lists operating and service instruc tions in the folder and hand this over to the system user The installation instructions are no longer required af...

Page 19: ...14 Discharge from safety valve Discharge pressure does not match system pressure Check the operating pressure with a suitable pressure gauge Valve seat contaminated Clean valve seat Water trap pipe u...

Page 20: ...r water lev el controller Determine cause of water level con troller fault using the controller instal lation instructions Severe water level fluctuations through excessive alkalinity Drain water from...

Page 21: ...g2 mmol l 0 01 Oxygen O2 mg l 0 1 Bound carbon dioxide CO2 mg l 25 Free carbon dioxide CO2 mg l n n Oxidability Mn VII Mn II as KMnO4 mg l 10 Oil grease mg l 3 Boiler water requirements General requir...

Page 22: ...cting the water quality O T 1 T 2 1 Comparison of measured values to re liable samples 2 Checking by a qualified specialist Protective systems O T Electrical and mechanical tests by a qualified specia...

Page 23: ...vice report Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Co...

Page 24: ...24 Commissioning Maintenance service Maintenance service Date By Commissioning service reports Maintenance service report cont 5692729 Appendix...

Page 25: ...at rated heating output C 200 at partial load 50 C 130 CE designation CE 0035 1 At a feedwater temperature of 80 C 2 Values for sizing the flue system to DIN 4750 relative to 13 CO2 for fuel oil EL a...

Page 26: ...the European directives and supplementary national requirements in terms of its design and operational characteristics Using the serial number the full Declaration of Con formity can be found on the...

Page 27: ...ce of completion 11 O Operating and service documents 18 P Pressure regulator Adjusting 10 Checking 17 Pressure switch checking function 17 Product information 7 R Report 3 Fill and top up water 23 Ma...

Page 28: ...Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com...

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