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VITOLIG

Solid fuel boiler

5 to 40 kW

Vitolig300

Steel boiler for burning wood pellets

Vitolig200

Steel boiler for burning wood briquettes and
logs up to 50cm long

Vitolig100

Steel boiler with natural draught and water−cooled grate
for burning logs up to 33 cm long

Technical guide

Vitolig200

Vitolig300

58222411 GB 2/2002

Summary of Contents for Vitolig 200

Page 1: ...olig 300 Steel boiler for burning wood pellets Vitolig 200 Steel boiler for burning wood briquettes and logs up to 50 cm long Vitolig 100 Steel boiler with natural draught and water cooled grate for b...

Page 2: ...pplication examples H Application example 1 21 H Application example 2 24 H Application example 3 27 4 Vitolig 200 4 1 Specification 30 4 2 Positioning 31 4 3 Fuel H Logs 32 H Wood briquettes 32 H Chi...

Page 3: ...refore almost no sulphur dioxide is created during combustion Influence of moisture on the calorific value The water content of firewood substantially influences its calorific value The more water fir...

Page 4: ...spond to the requirements of DIN 51731 or NORM 7135 Requirements Limits set by DIN 51731 Raw density analogue to DIN 52182 kg dm3 1 0 to 1 4 Water proportion 12 Ash acc to DIN 51718 1 5 Calorific valu...

Page 5: ...ication boiler 50 cm long split logs chippings and wood briquettes are easily managed by the stainless steel hopper and combustion chamber made from special ceramic material H Automatic heat up proces...

Page 6: ...unit After the pre purge safety function only for combustion chamber temperatures above 190 C the ignition starts hot air fan and the pellet worm drive is activated The burner tray is filled with pell...

Page 7: ...ng zone approx 5 cm The paper is then covered with a layer of dried chippings thin kindling or course cuttings Several layers of split logs with a height edge of 4 to 6 cm and preferably without air g...

Page 8: ...ater temperature is regulated via the combustion controller using the following table ash door must be closed The highest flow temperature is usually allocated to the lowest outside temperature in thi...

Page 9: ...opper litres litres 32 150 38 150 Boiler connections Boiler flow and return plus G female thread 1 1 safety connection safety valve Safety return and R male thread drain Heat exchanger connections Col...

Page 10: ...ipe E Drain and diaphragm expansion vessel KR Boiler return KV Boiler flow KW Cold water entry of the safety heat exchanger SA Safety connection safety valve TAS Coupling R for sensor for thermostatic...

Page 11: ...taminated combustion air If in doubt please contact us If these instructions are not observed any consequential damage to the boiler directly related to any of these causes are excluded from our warra...

Page 12: ...rea must be constructed as a solid leak proof structure since blowing pellets into this room will create dust and blowing pellets against the walls creates high pressure H Surrounding walls and ceilin...

Page 13: ...Protective boards B Deflector C Vitolig 300 D Changeover unit E Pellet feed and return air hose F Fill adaptor G Return air adaptor H Suction wand K Air gap L Empty space M Lateral slope for improved...

Page 14: ...site provision C Fire door T 30 or T 90 Deflector The deflector should be installed at a distance of at least 100 mm from the wall opposite the filling adaptor see adjacent diagram This deflector prot...

Page 15: ...eder unit and the changeover unit as well as the distances between the changeover unit and all three suction wands must be established These dimensions are added and multiplied by two since pellet fee...

Page 16: ...ensure a more efficient filling In any event both adaptors should be earthed A deflector should be installed opposite both adaptors A Deflector B Filling and return air adaptors Internal pellet storag...

Page 17: ...eat Threaded window installation A plate is set into the window opening The adaptor is fitted through the plate connected with threaded fittings and earthed via a pipe cleat F Window opening Installat...

Page 18: ...m The dimensions shown are only examples Select appropriate distances for storage areas with alternative dimensions A Fill adaptor B Return air adaptor C Suction wands Changeover unit Create a wall op...

Page 19: ...resistant chimney carry out a chimney calculation or request a chimney assessment values for a chimney calculation see page 9 Flue pipe A Clean out cover B Thermal insulation C Flexible flue pipe ada...

Page 20: ...minimum boiler water inlet temperature is 60 C Only regulated heating circuits with mixers may be installed We recommend the installation of a check valve into the heating flow acting as gravity brak...

Page 21: ...there is a heat demand Upon demand the boiler is operated with the required boiler water set temperature or the minimum temperature of 60 C A DHW demand which is given priority causes the heating circ...

Page 22: ...Divicon 1 2 see price list 4 Heating circuit pump part of the standard delivery of modular Divicon 1 2 5 Heating mixer 3 part of the standard delivery of modular Divicon 1 2 6 Heating circuit controll...

Page 23: ...N Mixer motor 2 L N Circulation pump for DHW heating 9 Heating circuit pump 4 External warning device Emergency stop switch heating system Low water indicator qP or escape switch Heating circuit 1 1 N...

Page 24: ...red boiler water set temperature or the minimum temperature of 60 C A DHW demand which is given priority causes the heating circuit pump to be switched off and the mixer to be closed When the DHW cyli...

Page 25: ...y of modular Divicon 1 2 8 Heating mixer 3 part of standard delivery of modular Divicon 1 2 9 Flow and return distributor for modular Divicon 1 see price list qP Heating circuit control unit for one h...

Page 26: ...circuit pump 7 External warning device Emergency stop switch heating system Low water indicator eT or escape switch Heating circuit 1 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 L N 1 X6 Boiler circuit pump 3 2 N...

Page 27: ...the boiler re heats the water to the necessary flow temperature level as described above Domestic hot water heating without solar energy The top part of the Vitocell 333 is heated by the boiler The in...

Page 28: ...d delivery of modular Divicon 1 2 8 Heating mixer 3 part of standard delivery of modular Divicon 1 2 9 Flow and return distributor for modular Divicon 1 see price list qP Heating circuit control unit...

Page 29: ...nal warning device Emergency stop switch heating system Low water indicator eT or escape switch Heating circuit 1 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 Safety equipment XS 1 3 4 6 2 5 7 8 L N 1 X6 Boiler ci...

Page 30: ...Weight boiler body kg 543 629 Max elec power consumption W 120 120 Contents Boiler water Fuel hopper litres litres 71 150 93 215 Boiler connections Boiler flow and return plus G female thread 1 1 saf...

Page 31: ...paints solvents and cleaning agents H Avoid very dusty conditions H Avoid high levels of humidity H Avoid danger of freezing and ensure good ventilation Otherwise the system may suffer faults and dam...

Page 32: ...535 kWh Conversion table for assorted common firewood Unit of measure Assorted Solid measure of timber smt Round timber Stacked cubic metre of timber stcm Stacked cubic metre of timber stcm Tipped cub...

Page 33: ...ontent by vol 13 1Acc to DIN 4759 Flue pipe The vacuum draught fan may induce vibrations which may lead to a noise nuisance We therefore recommend the use of a flue pipe silencer or a flexible chimney...

Page 34: ...eral design notes H When connecting several heating circuits the total of the drawn heat should not exceed the rated boiler output Line regulating valves should be installed to ensure improved system...

Page 35: ...W 20 40 kW Beech fully filled 180 252 5 5 5 5 11 11 Common spruce fully filled 120 168 4 4 8 8 Beech 50 full 90 126 2 5 2 5 5 5 5 5 Common spruce 50 full 60 84 2 2 4 4 Wood briquettes fully filled 390...

Page 36: ...e DHW is heated up when Vitolig is started Space heating is only provided afterwards The Vitolig boiler water temperature is at least 60 C and the boiler circuit pump 3 runs to raise the return temper...

Page 37: ...g circuit pump part of standard delivery of modular Divicon 1 2 8 Heating mixer 3 part of standard delivery of modular Divicon 1 2 9 Flow and return distributor for modular Divicon 1 see price list qP...

Page 38: ...indicatoreT L N L N 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 2 L N 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 L N X2 Circulation pump for DHW heating 5 Mixer motor qQ Mains electrical conne...

Page 39: ...open towards Vitolig and from the heating water buffer storage unit towards the distributor the circulation pump 5 is activated if the temperature set at thermostat qE is exceeded and the DHW cylinde...

Page 40: ...ter buffer storage unit provides the heating until the actual temperature falls below the temperature set at thermostat qW manually matched to the heating system return temperature e g 40 C in spring...

Page 41: ...ow and return distributor for modular Divicon 1 see price list qP Connection unit changeover valve R1 R1 1 1 7159 407 7159 408 qQ DHW cylinder temperature sensor 1 Standard del y Control units qW Cont...

Page 42: ...tor for modular Divicon 1 see price list qP Connection unit changeover valve R1 R1 1 1 7159 407 7159 408 qQ DHW cylinder temperature sensor 1 7819 601 qW Control thermostat and sensor well items 12 13...

Page 43: ...Vitodens 1 2 1 7450 058 9 Flow and return distributor for modular Divicon 1 see price list qP Connection unit changeover valve R1 R1 1 1 7159 407 7159 408 qQ DHW cylinder temperature sensor 1 7819 601...

Page 44: ...the on site circulation pump for heating the cylinder for Vitopend 200 or Vitodens 100 200 up to 32 kW Required adjustments on Vitopend 200 and Vitodens 100 200 H External burner blocking Re set jumpe...

Page 45: ...pump Bridged in the as delivered condition Terminals on plug 150 Dekamatik Terminals at terminal strip X6 Viessmann Trimatik Terminals on plug 150 Vitotronic Door interlock switch Flue gas temperatur...

Page 46: ...g water buffer storage unit The whole top section of Vitocell 333 is heated thereby also producing DHW Space heating with Vitolig and with solar energy When a temperature difference higher than the di...

Page 47: ...mixer 3 part of standard delivery of modular Divicon with extension kit for Vitotronic 200 or extension kit for Vitotronic 300 1 2 1 1 2 7450 650 7450 069 8 Flow and return distributor 1 see price li...

Page 48: ...icon 1 2 7 Heating mixer 3 part of standard delivery of modular Divicon with extension kit for Vitodens 200 or for second heating circuit Vitotronic 050 type HK1M and expansion module 2 wire BUS Conne...

Page 49: ...g circuit pump part of standard delivery of modular Divicon 1 2 7 Heating mixer 3 part of standard delivery of modular Divicon with extension kit for Vitodens 300 or for second heating circuit Vitotro...

Page 50: ...t 2 Heating circuit 1 Boiler circuit pump 2 Low water indicator eT 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 2 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 L N X2 R2 120 Ohm Heating circuit 1...

Page 51: ...ating water buffer storage unit Locking out the oil or gas fired boiler through the flue gas temperature monitor and the door interlock switch on Vitolig 200 1Remove the wire jumper A Plug sA for Vito...

Page 52: ...and S 2 7 to 1 ON 1Insert wire jumper 2Insert the wire jumper for operation without high limit safety cut out 5822 241 GB 11 10 9 8 1 L1 7 2 N 6 5 4 3 2 1 X2 X3 X4 1 2 3 4 5 6 7 8 X1 5 6 160 23 23 23...

Page 53: ...pump of the solar heating circuit part of Solar Divicon up to 16 m2 absorber surface area Vitosol 100 up to 10 m2 absorber surface area Vitosol 200 and 300 or Circulation pump of the solar heating ci...

Page 54: ...55 57 Boiler connections Boiler flow and return 1 Boiler flow and return 2 Safety connection safety valve Drain G female thread 1 G female thread 1 G female thread 1 R female thread Heat exchanger con...

Page 55: ...Avoid very dusty conditions H Avoid high levels of humidity H Avoid danger of freezing and ensure good ventilation Otherwise the system may suffer faults and damage The boiler may only be installed i...

Page 56: ...Energy m3 Softwood e g common spruce 4 1 kWh kg 0 43 kg dm3 1 763 kWh Hardwood e g beech 3 9 kWh kg 0 65 kg dm3 2 535 kWh 5 4 Flue gas connection Chimney A chimney corresponding to regulations and app...

Page 57: ...H A combustion control unit a thermometer and a pressure gauge H An automatic device for heat disposal which prevents the maximum permissible operating temperature to be exceeded To affect this conne...

Page 58: ...and the DHW circulation pump on when the boiler water temperature reaches 60 C These pumps are switched off when the temperature falls below this value This prevents the temperature falling below the...

Page 59: ...heating circuit pumps and DHW circulation pump S1 Minimum temperature regulator integrated into Vitolig 100 contact closed above 60 C S2 DHW cylinder thermostat S3 Sn Heating system pump switch M1 DHW...

Page 60: ...the value set at the Vitotronic 050 providing the value set at the heating water buffer storage unit thermostat qP is exceeded If the flow rate of the boiler circuit pump 3 is higher than that of cir...

Page 61: ...2 See price list 7 Heating circuit pump part of the standard delivery of modular Divicon 1 2 8 Heating mixer 3 part of the standard delivery of modular Divicon with Vitotronic 050 type HK1W or HK3W a...

Page 62: ...e minimum temperature regulator and the temperature set at the flue gas temperature monitor is exceeded A Mains electrical connection 230 V 50 Hz B Connection box on site Connection of the DHW circula...

Page 63: ...nd replaces the separate minimum temperature regulator 1 required for Vitolig 200 The flue gas temperature monitor qI is connected to terminals s and sA remove existing wire jumper Regarding applicati...

Page 64: ...w black C PE N L A B D brown blue grn yell black 65 Connection of the low water indicator for fault display A Mains electrical connection 230 V 50 Hz B Connection box on site C Low water indicator D S...

Page 65: ...H Co D 35107 Allendorf Tel 0 64 52 70 0 Fax 0 64 52 70 27 80 www viessmann de Viessmann Limited Hortonwood 32 Telford Shropshire TF1 4EU GB Tel 01952 670261 Fax 01952 670103 66 5822 241 GB Printed on...

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