Viessmann VITOBLOC 200 Installation Instructions Manual Download

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5841436 GB 09/2019

Please retain for future use

Installation instructions

for contractors

VITOBLOC 200

Type EM-530/660 version SCR

Part no. 7727282

Type EM-530/660 version SCR-ready

Part no. 7727283

CHP unit for operation with natural gas

Summary of Contents for VITOBLOC 200

Page 1: ...Please retain for future use Installation instructions for contractors VITOBLOC 200 Type EM 530 660 version SCR Part no 7727282 Type EM 530 660 version SCR ready Part no 7727283 CHP unit for operatio...

Page 2: ...rican and Canadian markets in particular Service partner Viessmann Kraft W rme Kopplung GmbH D 86899 Landsberg am Lech Tel 49 0 8191 9279 0 Fax 49 0 8191 9279 23 Email bhkw service support viessmann c...

Page 3: ...t storage and siting 16 5 1 Transport 16 5 2 Storage 17 5 3 Siting 17 6 Installation at the installation site 21 6 1 Ventilation provided by operator 21 6 2 Heating connection 22 6 3 Gas connection 23...

Page 4: ...Safety instructions each consist of 5 elements Fig 1 Safety instructions structure 1 Keyword 2 Type and source of hazard 3 Potential consequences of the hazard 4 Avoidance of the hazard 5 Hazard symb...

Page 5: ...sed by persons with active implants Access prohibited for persons with passive implants e g artificial joints Identifies danger zones that must not be accessed by persons with metal implants 1 3 2 War...

Page 6: ...re deemed to be impermissible incorrect use This includes Application areas not listed under Application Use of operating fluids that do not correspond to the manufacturer s specifications Use outside...

Page 7: ...me the contract was concluded Safety information Information concerning safety cannot be interpreted against Viessmann Werke GmbH Co KG Even if all safety instructions are followed there is no guarant...

Page 8: ...onsible for the following tasks Installing the CHP unit Connecting the CHP unit Installing the prescribed safety and protective equipment Attaching the necessary safety symbols Displaying the Declarat...

Page 9: ...ons or alterations to the machine which may adversely affect safety Take measures to ensure safe fully functional operation Only operate the machine if all protective and safety equipment is fully fun...

Page 10: ...een loosened during installation work If any safety equipment needs to be removed during installation it must be inspected immediately after completing the installation work Ensure the safe and enviro...

Page 11: ...n working in the CHP unit installation room if the silencer hood is open during operation Irreparable hearing damage Wear personal protective equipment e g ear defenders 3 6 3 Hazard due to radiation...

Page 12: ...els Wear personal protective equipment e g protective gloves safety goggles during welding and grinding polishing work 3 6 7 Oils greases and other chemical substances WARNING Take care when handling...

Page 13: ...cs PLEASE NOTE Installation or repair work performed incorrectly Serious material damage to the machine and its surroundings Only have service and repair work carried out by authorised technical perso...

Page 14: ...cl metering system and intermediate tank for AdBlue TM The control panel with the programming and display unit is mounted at the front Fig 2 Overview operating side 1 Control panel 2 Programming and d...

Page 15: ...ments 2 corrugated heating lines nominal diameter DN 80 flange PN 10 nominal length NL 1000 with loose type flange PN 10 steel 2 corrugated heating lines nominal diameter DN 50 nominal length NL 1000...

Page 16: ...rs Observe lifting instructions PLEASE NOTE Missing or loose transport brackets Material damage due to uncontrolled contact with forklift trucks Mount the transport brackets on the engine and generato...

Page 17: ...n the installation diagram Fig 5 The installation surface must be level inclination 0 1 and have a sufficient load bearing capacity The plant room must be equipped with a water supply and a floor drai...

Page 18: ...H 1650 mm I 4650 mm K 1500 mm Not installed Tab 1 Plant room dimensions Designation L x W x H mm AdBlue supply tank e g 1000 litres IBC 1200 x 1200 x 1200 Air compressor not required if there is a com...

Page 19: ...on site see Fig 7 and place them on the base H B L Minimum base dimensions Vitobloc 200 EM 530 660 versions SCR and SCR ready L 4000 mm W 1600 mm H 150 mm Fig 6 CHP unit with base Fig 7 Sylomer pad pl...

Page 20: ...00HV Transport brackets on the engine Parts 2 brackets 1 bracket per anti vibration mount 4 pipes 2 pipes per anti vibration mount 4 hexagon bolts M12x150 4 hexagon nuts M12 8 washers 12 200HV Dismant...

Page 21: ...e extract air corrugated hose supplied in the unit pack to connect the extract air duct to the extract air fan Take care to ensure that the openings for the air inlet and air outlet are kept free so t...

Page 22: ...ng water hoses must not be attached to the building with hose clips at any point along their entire length 3 Heating water hoses must not be bent by more than 90 over their entire length 4 Design heat...

Page 23: ...tion of the entire heating system To do so provide a drain fill valve on site in the heating water flow in the immediate vicinity of the CHP unit Observe the heating water regulations for operating fl...

Page 24: ...pressure see technical description for Vitobloc 200 EM 530 660 versions SCR and SCR ready If the available gas pressure does not meet requirements provide appropriate gas pressure control equipment o...

Page 25: ...xhaust pipe for each Vitobloc 200 EM 530 660 unit versions SCR and SCR ready If using an exhaust gas header in systems with multiple units the back flow of exhaust gas into idle CHP units must be reli...

Page 26: ...uirements The exhaust gas condensate is very acidic with a pH value of 2 to 3 Consequently the condensate may only be discharged into the drainage system never freely to the outside in accordance with...

Page 27: ...ady an external AdBlue supply tank should be provided When siting the supply tank take care to avoid contact with direct sunlight AdBlue freezes at 11 C and should not be kept above 25 C for any exten...

Page 28: ...inst the corresponding frame Please note Breakage can occur if the silencer hood plate falls or is dropped Protective clothing shoes must be worn Initial position lock open dot markings on lock are or...

Page 29: ...emove the cover panel from the top of the control panel and attach the on site cable entry for the mains power cable 3 Connect the mains power cable and if necessary a PE N jumper in the control panel...

Page 30: ...ral connection system to the CHP controller in accordance with the terminal overview and connect ready for use 3 For recommendations regarding cable sizing and on site fuse protection see technical de...

Page 31: ...HP unit versions SCR and SCR ready may only be performed by the manufacturer Viessmann or a contractor authorised by Viessmann Werke GmbH Co KG with personnel trained and authorised specifically for t...

Page 32: ...roved list of MAN Truck Bus AG document MAN factory standard M3271 2 for natural gas The oil change is subject to the shortened maintenance intervals specified there and responsibility for carrying th...

Page 33: ...dH 0 11 dH 50 kW 200 kW 11 2 dH 8 4 dH 0 11 dH 200 kW 600 kW 8 4 dH 0 11 dH 0 11 dH 600 kW 0 11 dH 0 11 dH 0 11 dH Tab 5 Quality values of the fill and top up water for heating systems with Vitobloc 2...

Page 34: ...ownstream of gas air mixer TG 10 C TG 30 C Chlorine content Cl 80 mg Nm3 CH4 Fluorine content F 40 mg Nm3 CH4 Total chlorine fluorine CI F 100 mg Nm3 CH4 Dust content 5 m 10 mg Nm3 CH4 Oil vapour 400...

Page 35: ...Appendix VITOBLOC 200 EM 530 660 version SCR Installation instructions 35 5841436 GB 10 8 Type testing in accordance with EU Gas Appliances Regulation...

Page 36: ...bject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Tel 49 0 6452 70 0 Fax 49 0 6452 70 2780 www viessmann de 7727282 Vitobloc 200 EM 530 660 version SCR 7727283 Vitobloc 200...

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