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HAZARD IDENTIFICATION

Definitions for identifying the various hazard 
 levels are  provided below .

This safety alert symbol indicates 
important safety messages . When 
you see this symbol, be alert to the 
possibility of personal injury . 

Carefully read and fully understand the message 
that follows .

 DANGER

•  The use of the word “DANGER”  identifies 

an immediate hazard with a likelihood 
of death or serious personal injury if 
instructions, including recommended 
precautions, are not followed.

 WARNING

•  The use of the word “WARNING” 

 identifies the presence of hazards 
or unsafe practices that could result 
in death or  serious personal injury if 
instructions, including recommended 
precautions, are not followed.

 CAUTION

•  The use of the word “CAUTION” 

identifies possible hazards or unsafe 
practices that could result in personal 
injury and product or property damage 
if instructions, including recommended 
 precautions, are not followed.

NOTICE

•  The use of the word “NOTICE” identifies 

special instructions that are important 
but not related to hazards.

OPERATOR SAFETY 

INSTRUCTIONS

RG2910 Roll Grooving tools are designed to be 
used in conjunction with a power drive for the 
sole purpose of roll grooving pipe . These instruc-
tions, in addition to the instructions provided by 
the power drive manufacturer, must be read and 
understood by each operator PRIOR to work-
ing with the grooving tool . These instructions 
describe safe operation of the tool, including 
set up and maintenance . Each operator must 
become familiar with the tool’s operations,  
applications, and limitations . Particular care 
should be given to reading and understanding 
the dangers, warnings, and cautions described 
throughout these operating instructions .
Use of these tools requires dexterity and 
mechanical skills, as well as sound safety 
habits . Although these tools are designed and 
manufactured for safe, dependable operation, 
it is difficult to anticipate all combinations of 
circumstances that could result in an accident . 
The following instructions are recommended for 
safe operation of these tools . The operator is 
cautioned to always practice “safety first”  
during each phase of use, including set up  
and maintenance . It is the responsibility of the 
lessee or user of these tools to verify that all 
operators read this manual and fully understand 
the operation of these tools .
Store this manual in a clean, dry area where it 
is always readily available . Additional copies of 
this manual are available upon request through 
Victaulic, or can be downloaded at victaulic .com .

 

DANGER

1.   Avoid using the tool in potentially 

dangerous   environments.

 Do not expose 

the tool to rain, and do not use the tool in 
damp or wet locations . Do not use the tool 
on sloped or uneven surfaces . Keep the 
work area well lit . Allow sufficient space to 
 operate the tool properly .

4

REV_C

TM-RG2910 

/ Operating and Maintenance Instructions Manual

Summary of Contents for RG2910

Page 1: ...nstructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this operating and maintenance manu...

Page 2: ......

Page 3: ...e Setup 10 Drive Setup 11 Tool and Carriage Assembly Setup 12 Cutting and Reaming Operation 13 Grooving Operation 14 Using the Groove Confirmation Cable 16 Maintenance 17 Lubrication 17 Cleaning the G...

Page 4: ...IOR to work ing with the grooving tool These instructions describe safe operation of the tool including set up and maintenance Each operator must become familiar with the tool s operations application...

Page 5: ...to the operator 8 Do not make any modifications to the tool Do not remove any safety guarding or any components that would affect tool performance CAUTION 1 RG2910 tools are designed ONLY for groovin...

Page 6: ...that fall within the designated parameters Failure to follow these instructions could damage the tool and cause product failure resulting in property damage or personal injury RECEIVING THE TOOL RG29...

Page 7: ...in accordance with Article 250 of the National Electrical Code and all applicable local electrical codes If an extension cord is required refer to the Extension Cord Requirements section that follows...

Page 8: ...ntains trademarks copyrights and or patented features that are the exclusive property of Victaulic Safety Foot Switch Stand Assembly Power Drive Grooving Head Reamer Cutter Actuator Carriage Assembly...

Page 9: ...dB A Sound measurements are taken with a Ridgid Model 300 power drive NOTE Noise measurements are dependent on the power drive and will vary based on configuration Always check the power drive manufac...

Page 10: ...When grooving pipe from 4 5 to 6 75 inches in length leave 2 inches of pipe extended from the front of the chuck When grooving longer pipe lengths leave 2 4 5 inches of pipe extended from the front of...

Page 11: ...Victaulic Operating the tool without a safety foot switch could result in serious personal injury 3 Turn the switch on the side of the power drive to create counterclockwise rotation as seen from the...

Page 12: ...use store them and any applicable accessories in a clean dry area that is readily available to all operators 1 With the grooving head up in the storage position grasp the head with both hands and pull...

Page 13: ...ious sections of this manual have been followed Read and understand the operation of the cutter and reamer by referring to the manual provided by the manufacturer s Prepare for pipe ends and cut lengt...

Page 14: ...proceeding verify that all instructions in the previous sections of this manual have been followed NOTICE When grooving pipe from 4 5 to 6 75 inches in length leave 2 inches of pipe extended from the...

Page 15: ...n the carriage lever to keep the tool in position during grooving Depress the safety foot switch to start the power drive then press and release the actuator NOTE Keep all other objects away from the...

Page 16: ...ble Carefully check the groove diameter C dimension using the provided groove confirmation cable Refer to the Roll Groove Specifications section CAUTION The C dimension groove diameter must conform to...

Page 17: ...e some flaking of the galvanized coating may occur and lodge inside the grooving cup Periodically inspect the pipe insertion area on the front of the grooving head If any debris is visible inside the...

Page 18: ...ription 2A R059910ADP 1 Ridgid Stop Arm 2B 1 Ridgid Mounting Stud Block Assembly ROTHENBERGER ADAPTER KIT 3A 3B Item No Part No Qty Description 3A R057910ADP 1 Rothenberger Stop Arm 3B 1 Rothenberger...

Page 19: ...s insert a flat head screwdriver into the notches that bisect the Ready to Groove Indicator Twist the screwdriver in either direction until the indicator pops into the locked position so that it no lo...

Page 20: ...re groove Facility has lost power Upon restoration of facility power cut off pipe end and re groove Tool stalls mid cycle or will not groove after actuating Tool has reached end of life Replace tool T...

Page 21: ...Groove Diameter C Groove Depth D ref Max Allow Wall Thick T Min Allow Wall Thick T Max Allow Flare Dia Max Min Basic Max Min Basic Max Min Max Min 1 1 327 1 346 1 300 0 375 0 405 0 345 0 150 0 160 0 1...

Page 22: ...l documentation prepared in accordance with Annex VII B of the Machinery Directive 2006 42 EC will be made available upon request to the governing authorities Compatible Power Drives When installed wi...

Page 23: ...ation prepared in accordance with Annex VII A of The Supply of Machinery Safety Regulations 2008 No 1597 will be made available upon request to the governing authorities Compatible Power Drives When i...

Page 24: ...AULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2021 VICTAULIC COMPANY ALL RIGHTS RESERVED OPERATING AND MAINTENANCE INS...

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