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OPERATING INSTRUCTIONS

  

1.  

IMPORTANT:

 Always operate the compressor at or below the MAXIMUM PRESSURE RATING of 

 

  the compressor.  Please refer to Application & Specifications Sections of this manual for details.

2.  Always observe the MAXIMUM DUTY CYCLE of the air compressor.  Refer to Compressor 

 

  Applications and Specifications Sections of this manual for details. Operation exceeding 

 

  maximum pressure ratings and/or duty cycle will result in damage to the air compressor.  

3.  Your air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR.  This 

 

  feature is designed to protect the air compressor from overheating and causing permanent 

 

  damage to your air compressor. The thermal overload protector will automatically cut power to 

 

  your air compressor should the internal operating temperature of the air compressor rise above 

 

  safe levels during excessive use. 

4.  Should at any time during use, your air compressor automatically shuts off; do not attempt to 

 

  restart it.  Turn off power and allow unit to cool for about 30 minutes. This will allow the Thermal  

  Overload Protector to reset so you can safely resume use of the air compressor.

5.  To prevent discharge of your vehicle’s battery, and enhance performance, keep the vehicle’s 

 

  engine running while using the compressor. 

6.  Only operate compressor in well ventilated areas. 

7.  The use of a relay is strongly recommended for installation of this compressor, but not included.  

  (40-amp relay value or higher per compressor recommended).

MAINTENANCE & REPAIRS

1.  Periodically check all electrical and fittings connections.  Clean and tighten as needed.  

2.  Periodically check all mounting screws.  Tighten as needed.

3.  Replace Air Filter Element periodically. Replacement frequency depends on operating frequency and 

 

  operating environment.  For frequent use in dusty environment, we recommend that you replace air 

 

  filter element at least once a month.  

4.  Regularly clean dust and dirt from compressor cooling fins and motor housing.

5.  Your air compressor is equipped with a permanently lubricated, maintenance-free motor. Never try to 

 

  lubricate the compressor.

6.  All repairs should be performed by Manufacturer or Manufacturer’s Authorized Service Agencies only.  

  

 

CAUTION:

 

Never touch the air compressor or fittings connected to the air compressor, with bare hands during 

or immediately after use. The leader hose and fittings connected to leader hose will become very 

HOT during and after use. If necessary, wear heat resistant gloves to handle fittings, air line, and 

leader hose. 

USER MANUAL

425C COMPRESSOR KIT

RELAY WIRING SCHEMATIC

Pressure Switch

86

Fused

12-Volt

30

To Ground

85

87

Compressor

(+) Lead

Summary of Contents for 425C

Page 1: ......

Page 2: ...hicle Each of our air compressors and parts have been carefully produced and packaged Before you begin installation please familiarize yourself with Installation Parts List Fig 1 of this manual Guidelines for Selecting Mounting Location The selection of proper mounting location for your air compressor will help ensure a long and trouble free compressor service life Please pay close attention to th...

Page 3: ...on 10 To remove hose from the hose bracket simply press down on the hose clamp release tab to release bracket clamp Fig 3 11 Connect compressor s positive lead wire to one of the leads of your pressure switch 12 Make sure that your compressor setup is properly fused For appropriate fuse size refer to amp draw of compressor in the specifications section of this manual 13 Always locate fuse as close...

Page 4: ...ep the vehicle s engine running while using the compressor 6 Only operate compressor in well ventilated areas 7 The use of a relay is strongly recommended for installation of this compressor but not included 40 amp relay value or higher per compressor recommended MAINTENANCE REPAIRS 1 Periodically check all electrical and fittings connections Clean and tighten as needed 2 Periodically check all mo...

Page 5: ...ent Consumption 30 amps Motor Type Permanent Magnetic Horsepower 1 4 Max Working Pressure 175 PSI Max Duty Cycle 72ºF 100 PSI 50 Minutes On Off 72ºF 100 PSI 30 On 30 Off Max Restart Pressure 175 PSI Max Ambient Temperature 158 F Min Ambient Temperature 40 F Auto Reset Thermal Protection Yes USER MANUAL 425C COMPRESSOR KIT ...

Page 6: ...e refers to the amount of time a compressor can be operated in a given time period at 100 PSI and a standard ambient temperature of 72 F It is commonly expressed in percentage format Compressor on time on time off time Duty Cycle ONE HOUR DUTY CYCLE MINUTES ON 100 PSI 72 F MINUTES OFF 9 5 Min On 55 Min Off 10 6 Min On 54 Min Off 15 9 Min On 51 Min Off 20 12 Min On 48 Min Off 25 15 Min On 45 Min Of...

Page 7: ...uently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheats 4 Faulty pressure switch if hooked up to a pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressor from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compressor co...

Page 8: ...RS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE This Manual is proprietary to VIAIR Corporation and no ownership rights are hereby transferred No part of the Manual shall be used reproduced translated converted adapted stored in a retrieval system communicated or transmitted by any means for any commercial purpose including without limitat...

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