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98C OPERATING INSTRUCTIONS

IMPORTANT: The 98C has a maximum working pressure of 130 PSI and is capable of 10% duty cycle. 

Always operate the compressor at or below the MAXIMUM PRESSURE RATING of the compressor. 

Operation exceeding maximum pressure ratings and or duty cycle will result in damage to air compressor.

1. To prevent discharge of your vehicle’s battery and to provide peak performance, we strongly recommend    

  that you keep the vehicle’s engine running while using the air compressor.

2. ONLY OPERATE THE AIR COMPRESSOR IN WELL-VENTILATED AREAS.

98C Compressor Maintenance & Repairs:

1. Periodically check all electrical and fitting connections. Clean and tighten as needed.  

2. Periodically check all mounting screws. Tighten as needed.

3. Replace air filter element periodically. Replacement frequency depends on operating frequency and  

 

  operating environment. For frequent use in dusty environment, you should replace air filter element 

  more often.  

4. Regularly clean dust and dirt from compressor.

5. Your air compressor is equipped with permanently lubricated, maintenance-free motor. 

    Never lubricate compressor.

6. Repairs should be performed by Manufacturer or Manufacturer’s Authorized Service Agencies only.  

CAUTION: Never touch the air compressor or fittings connected to the air compressor with bare hands during 

or immediately after use. Leader hose and fittings will become very HOT during and after use.

NOTE: Always mount the compressor at a point higher than the inlet port of the tank to keep moisture from 

being able to seep back to the tank.

PRESSURE SWITCH WITH RELAY INSTALLATION

Your VIAIR Ultra-Light Duty Onboard Air System comes complete with a pressure switch and a 40-amp relay 

that will turn on the compressor at 80 PSI, and off at 105 PSI. The pressure switch has a 1/8" NPT inlet at the 

bottom that will need to be installed into the 1/8" NPT port of the T-fitting supplied in package #2 using thread 

sealant to allow it to be plumbed directly to your air tank.  (For Relay installation, see Relay Wiring Schematic 

contained in Figure 2.)

Pressure Switch Installation Tips:

1. Never install your pressure switch in direct line from the inlet port coming from the compressor. 

  Tank pressure can be misread by the pressure switch. Mount the pressure switch on the tank where 

  it receives air pressure reading from deflected air.

2. Never use a pressure switch that is rated beyond your compressor’s rated Maximum 

  Working Pressure (130 PSI).

3. Replace with P/N 90101 if the pressure switch requires replacement.

Testing Your Onboard Air System:

Run the system to build pressure in tank. When air pressure reaches the pressure switch cut out pressure, the 

compressor will shut off. Inspect air line connections for leaks with soap and water sprayed with a spray bottle 

onto connections. If leaks are detected, lines may not be installed properly. Periodically check your system in 

this manner should your compressor turn on more often than normal without frequent air use.

USER MANUAL

ULTRA-LIGHT DUTY ONBOARD AIR SYSTEM

RELAY WIRING SCHEMATIC

Pressure Switch

86

Fused

12-Volt

30

To Ground

85

87

Compressor

(+) Lead

Relay Wiring Schematic:

(Figure 2)

Summary of Contents for 10000

Page 1: ......

Page 2: ...ns the parts needed for specific areas of installation and may contain smaller bags within each package for specific uses PARTS PACKAGES USER MANUAL ULTRA LIGHT DUTY ONBOARD AIR SYSTEM Package 1 Pressure Switch Relay A Pressure Switch 85 PSI on 105 PSI off 1pc B 40 amp relay 1pc REDUCER A O Package 2 Fittings C 1 4 NPT Drain Cock 1pc D 1 4 NPT 145 PSI Safety Valve 1pc E 1 4 NPT Compression Fitting...

Page 3: ... with a wrench Do not over tighten if your port fittings are made from brass since brass threads can be stripped Always release air from tank before servicing WARNING FAILURE TO DRAIN TANK AND REMOVE CONDENSATION WILL CAUSE TANK TO RUST PREMATURELY To remove accumulated condensation inside the tank bleed pressure from tank until pressure is approximately 5 PSI to 20 PSI using drain cock Drain wate...

Page 4: ...is 10 11 ft lbs 98C Compressor Wiring See Figure 3 on back of manual 1 Disconnect ground cable from vehicle s battery 2 Temporarily position the air compressor in the location where it will be mounted 3 Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed 4 Mount the 98C air compressor with the two 13 64 5 mm bolts nuts ...

Page 5: ...et port of the tank to keep moisture from being able to seep back to the tank PRESSURE SWITCH WITH RELAY INSTALLATION Your VIAIR Ultra Light Duty Onboard Air System comes complete with a pressure switch and a 40 amp relay that will turn on the compressor at 80 PSI and off at 105 PSI The pressure switch has a 1 8 NPT inlet at the bottom that will need to be installed into the 1 8 NPT port of the T ...

Page 6: ...Y CYCLE Duty cycle refers to the amount of time a compressor can beoperated in a given time period at 100 PSI and a standard ambient temperature of 72 F It is commonly expressed in percentage format Compressor on time on time off time Duty Cycle ONE HOUR DUTY CYCLE MINUTES ON 100 PSI 72 F MINUTES OFF 9 5 Min On 55 Min Off 10 6 Min On 54 Min Off 15 9 Min On 51 Min Off 20 12 Min On 48 Min Off 25 15 ...

Page 7: ...lt tank to drain Drain tank more frequently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheats 4 Faulty pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressors from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compresso...

Page 8: ... of the Manual shall be used reproduced translated converted adapted stored in a retrieval system communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of VIAIR VIAIR does not make any representations warranties or guarantees express or implied as to the accuracy or completeness...

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