background image

USER MANUAL

ULTRA-LIGHT DUTY ONBOARD AIR SYSTEM

P/N 10000

COMPRESSOR WIRING DIAGRAM

15 Edelman

Irvine, CA 92618

949-585-0011

www.viaircorp.com

87

86

30

85

+

-

Battery

To Keyed

Power Source

12V  40A

Relay

Fuse

Pressure

Switch

Rev.1

Wiring Diagram:

(Figure 3)

LIMITED WARRANTY:

VIAIR Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in workmanship and 

materials for a period of one year from its original date of purchase. To receive warranty service or repair, please contact VIAIR Corporation.  

Returns should be made within one year of the date of purchase, after a Return Goods Authorization (RGA) number has been assigned by VIAIR 

Corporation.  To obtain RGA, fax a copy of your receipt to (949) 585-0188. For complete warranty details, please visit: www.viaircorp.com/

warranty

PLEASE NOTE:

THIS WARRANTY COVERS PRODUCT DEFECTS ONLY; IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES  
AS RESULT OF MISUSE OR ABUSE. 

This Manual is proprietary to VIAIR Corporation and no ownership rights are hereby transferred. No part of the Manual shall be used, reproduced, 
translated, converted, adapted, stored in a retrieval system, communicated or transmitted by any means, for any commercial purpose, including 
without limitation, sale, resale, license, rental or lease, without the prior express written consent of VIAIR.
VIAIR does not make any representations, warranties or guarantees, express or implied, as to the accuracy or completeness of the Manual. Users 
must be aware that updates and amendments will be made from time to time to the Manual. It is the user’s responsibility to determine whether there 
have been any such updates or amendments. Neither VIAIR nor any of its directors, officers, employees or agents shall be liable in contract, tort or in 
any other manner whatsoever to any person for any loss, damage, injury, liability, cost or expense of any nature, including without limitation incidental, 
special, direct or consequential damages arising out of or in connection with the use of the Manual.

15 EDELMAN • IRVINE, CA 92618

TEL: (949) 585-0011 • FAX: (949) 585-0188

www.viaircorp.com 

  

  AMERICAN WIRE GAUGE GUIDE 12-VOLT:

Amp Draw

Length of wire from battery to 

compressor (in feet)

5

  10

15

20

5

16

  16

16

14

10

16

  14

12

10

15

16

  12

10

10

20

14

  10

10

8

25

14

  10

8

6

30

12

  10

8

6

40

12

   8

6

6

50

10

   6

6

4

60

10

   6

4

4

Summary of Contents for 10000

Page 1: ......

Page 2: ...ns the parts needed for specific areas of installation and may contain smaller bags within each package for specific uses PARTS PACKAGES USER MANUAL ULTRA LIGHT DUTY ONBOARD AIR SYSTEM Package 1 Pressure Switch Relay A Pressure Switch 85 PSI on 105 PSI off 1pc B 40 amp relay 1pc REDUCER A O Package 2 Fittings C 1 4 NPT Drain Cock 1pc D 1 4 NPT 145 PSI Safety Valve 1pc E 1 4 NPT Compression Fitting...

Page 3: ... with a wrench Do not over tighten if your port fittings are made from brass since brass threads can be stripped Always release air from tank before servicing WARNING FAILURE TO DRAIN TANK AND REMOVE CONDENSATION WILL CAUSE TANK TO RUST PREMATURELY To remove accumulated condensation inside the tank bleed pressure from tank until pressure is approximately 5 PSI to 20 PSI using drain cock Drain wate...

Page 4: ...is 10 11 ft lbs 98C Compressor Wiring See Figure 3 on back of manual 1 Disconnect ground cable from vehicle s battery 2 Temporarily position the air compressor in the location where it will be mounted 3 Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed 4 Mount the 98C air compressor with the two 13 64 5 mm bolts nuts ...

Page 5: ...et port of the tank to keep moisture from being able to seep back to the tank PRESSURE SWITCH WITH RELAY INSTALLATION Your VIAIR Ultra Light Duty Onboard Air System comes complete with a pressure switch and a 40 amp relay that will turn on the compressor at 80 PSI and off at 105 PSI The pressure switch has a 1 8 NPT inlet at the bottom that will need to be installed into the 1 8 NPT port of the T ...

Page 6: ...Y CYCLE Duty cycle refers to the amount of time a compressor can beoperated in a given time period at 100 PSI and a standard ambient temperature of 72 F It is commonly expressed in percentage format Compressor on time on time off time Duty Cycle ONE HOUR DUTY CYCLE MINUTES ON 100 PSI 72 F MINUTES OFF 9 5 Min On 55 Min Off 10 6 Min On 54 Min Off 15 9 Min On 51 Min Off 20 12 Min On 48 Min Off 25 15 ...

Page 7: ...lt tank to drain Drain tank more frequently 2 Move compressor to area with less humidity or use air line filter Compressor will not run 1 No power or power switch in OFF position 2 Blown fuse 3 Motor overheats 4 Faulty pressure switch 1 Make sure compressor switch is ON 2 Disconnect compressors from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compresso...

Page 8: ... of the Manual shall be used reproduced translated converted adapted stored in a retrieval system communicated or transmitted by any means for any commercial purpose including without limitation sale resale license rental or lease without the prior express written consent of VIAIR VIAIR does not make any representations warranties or guarantees express or implied as to the accuracy or completeness...

Reviews: