background image

 

 

14

4. 

Positioning and installation  

4.1 

Regulations and guidelines  

 

The  solid  fuel  boiler  can  only  be  installed  by  a  firm  holding  a  valid  licence  to  carry  out  its  installation  and 
maintenance.  A  project  according  to  the  valid  regulations  must  be  elaborated  for  installation.  Before  the 
boiler installation on an older heating system the installation firm must flush out(clean) the whole system.The 
heating
  system  must  be  filled  with  water  meeting  the 

Č

SN  07  7401  requirements;  especially  its 

hardness must not exceed the required parameters  

 

Tab.no.4 

Recommended values  

Hardness 

mmol/l 

Ca

2+

 

mmol/l 

0,3 

The total Fe + Mn concentration 

mg/l 

(0,3)* 

*) recommended value 

 

WARNING!!! The use of anti-freeze mixture is not recommended by the manufacturer.  

In case of two way safety vent reaction, when there is a possibility of boiler having been filled with 
the water, which does not meet the 

Č

SN 077401 requirements it is necessary to change the water in 

the heating system so that it meets the 

Č

SN 077401 requirements again. 

a) to the heating system  

Č

SN 06 0310 

Heating systems in buildings – Designing and installation  

Č

SN 06 0830 

Heating systems in buildings – protecting device 

Č

SN 07 7401 

Water and steam for thermal energy equipments with working pressure up to 8 MPa 

EN 303-5  

Heating  boilers  –  Part  5:  Heating  boilers  for  solid  fuels,  hand  and  automatically 
stocked,  nominal  heat  output  of  up  to  300  kW  –  Terminology,  requirements,  testing 
and marking 

b) to the chimney 

Č

SN 73 4201 

Chimneys  and  flue  gas  ducting  –  designing,  implementation  and  connection  of  fuel 
consumers. 

c) regarding the fire regulations  

Č

SN 06 1008 

Fire safety of heat installations. 

EN 13501-1 + A1  Fire  classification  of  construction  products  and  building  elements  –  Part  1: 

Classification using test data from reaction to fire tests. 

d) to the system of HWS heating  

Č

SN 06 0320 

Heating systems in buildings – Hot water preparation – Designing and planning 

Č

SN 06 0830 

Heating systems in buildings – Safety devices. 

Č

SN 75 5409  

Water installations inside buildings 

 

4.2 

Positioning possibilities  

 

Boiler positioning in the living space (including corridors) is prohibited! 
The installation of the boiler must comply with all requirements of 

Č

SN 06 1008. 

The boiler positioning with regard to the fire regulations: 

1. 

Installation on a floor made of incombustible material (Fig. No. 9) 

  The boiler can be installed on a fireproof floor exceeding the boiler platform by 20 mm on the sides 

and only up to the boiler drum depth.  

  If  the  boiler  is  positioned  in  a  cellar  we  recommend  to  install  it  on  a  retaining  wall  (substruction) 

minimum 50 mm high 

  install the boiler in the middle of the retaining wall  

2.   A safe distance from the combustible materials:  

  when installing and operating the boiler it is necessary to keep a safety distance of 200 mm from the 

materials of combustibility grade A1, A2, B and C (D);  

  for  easily  combustible  materials  of  combustibility  grade  E  (F),  which  quickly  burn  and  burn 

themselves even after removal of ignition source (such as paper, cardboard, asphalt and tar paper, 
wood  and  wood-fiber  boards,  plastics,  floor  coverings)  the  safe  distance  has  to  be  doubled,  i.e.  to 
400 mm;  

  safe distance should be doubled as bulb where the grade of reaction to fire has not been proved. 

Summary of Contents for HERCULES U 26

Page 1: ...Hercules U26 Návod k obsluze VIADRUS HERCULES U 26 MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Page 2: ...es 16 5 2 Assembly procedure 17 5 2 1 Installation of smoke extension only for the size of 8 10 sections 17 5 2 2 Boiler drum installation 17 5 3 3 Boiler shells assembly 19 5 2 4 Mounting of draw bar of smoke flap control 21 5 2 5 Draught regulator 22 5 2 6 Assembly tools for brush 22 5 2 7 Filling the heating system with water 22 6 Commissioning 23 6 1 Verification activities before commissionin...

Page 3: ...o the quality of used materials 2 Long term verified construction 3 Sophisticated manufacturing technology on the automatic forming lines with a constant and verified quality of the manufacturing process ISO 9001 ISO 14 001 4 Coke combustion efficiency 80 5 Simple operation and maintenance 6 Output graduation by the number of sections 2 Boiler technical data Tab no 1 Dimensions technical parameter...

Page 4: ...tput kW 5 5 8 25 11 25 15 5 19 75 13 65 15 45 17 4 Fuel consumption at the minimum output kg h 0 93 1 4 1 9 2 63 3 35 2 32 2 62 2 95 Fuel efficiency MJ kg 1 28 31 Burning time at the rated power h 4 Flue gases temperature at the rated power C 220 300 Flue gases temperature at the minimum output C 120 190 Flue gases mass flow rate at the minimum output g sec 4 295 6 445 8 78 12 105 15 43 6 66 7 53 ...

Page 5: ... loss of the boiler drum 5 10 15 20 25 30 51 45 38 34 29 27 24 22 20 19 18 17 15 13 10 45 40 35 30 25 22 20 18 světlý průřez v cm Komínový tah Pa Účinná výška komínu m 10 9 7 8 6 5 4 3 Počet článků Fig No 2 Stack diameter setting Rated power kW Hydraulic loss Pa Actual stack height m Draft Pa Number of sections inside diameter in cm ...

Page 6: ...6 Number of sections 3 4 5 6 7 L 387 498 609 720 831 L1 643 754 865 976 1087 D 156 Fig no 3a Connecting dimensions of VIADRUS HERCULES U 26 3 7 sect boiler ...

Page 7: ...7 Number of sections 8 9 10 L 942 1053 1164 L1 1198 1309 1420 D 176 Fig no 3b Connecting dimensions of VIADRUS HERCULES U 26 8 10 sect boiler ...

Page 8: ... ash pan doors Under the ash pan door there is installed a tilting grate The whole boiler drum is insulated by the health harmless mineral insulation which reduces the losses caused by heat transmission into the environment The steel shell is coloured by a good quality comaxit spray 3 2 Regulation and safety elements The smoke shutter of the smoke extension adapter regulates the flue gases outlet ...

Page 9: ... 15 Lowered console 16 Upper part of the shell with insulation í 17 Left side part of the shell with insulation 18 Right side part of the shell with insulation 19 Rear part of the shell with insulation 20 Thermomanometer 21 Draught controller 22 Two way safety valve DVB 1 02 23 Safety valve 24 Draw bar 25 Bushing HEYCO 26 Slant bushing 27 Plastic ball 28 Label for smoke flap control Fig no 4a VIAD...

Page 10: ... of the shell with insulation 18 Right side part of the shell with insulation í 19 Rear part of the shell with insulation 20 Thermomanometer 21 Draught controller 22 Two way safety valve DVB 1 02 23 Safety valve 24 Draw bar 25 Bushing HEYCO 26 Slant bushing 27 Plastic ball M10 28 Label of smoke flap control 29 Left choker console for the rear section 30 Choker for the rear section 31 Choker axis f...

Page 11: ...raulic chart of after cooling loop connection In case the system is equipped with a two way safety vent and the boiler becomes overheated the output temperature exceeds 95 C the two way safety vent creates a cold water circuit which is kept until the temperature drops below the limit temperature At this moment there are simultaneously closed the discharge cooling equipment and the cold water inlet...

Page 12: ...re limit 100 C 0 5 C Maximum temperature 120 C Maximum stress on boiler side 400 kPa 4 bar Maximum stress on water side 600 kPa 6 bar Nominal flow at p 100 kPa 1 bar 1 9 m 3 h Usage The two way safety vent DBV 1 02 is used as a protection of heating boilers against overheating In the valve body there is the bleed and supply valve controlled by thermostatic element When the limit temperature is rea...

Page 13: ...nected with an open expansion tank positioned at the highest point of the heat system The expansion tanks must be rated in the way that they can contain the changes in water volume resulting from heating and cooling The open expansion tanks must be equipped with non closable bleeder and a overflow pipes The overflow pipe must be designed in the way that it safely drains off the maximum flow volume...

Page 14: ...ementation and connection of fuel consumers c regarding the fire regulations ČSN 06 1008 Fire safety of heat installations EN 13501 1 A1 Fire classification of construction products and building elements Part 1 Classification using test data from reaction to fire tests d to the system of HWS heating ČSN 06 0320 Heating systems in buildings Hot water preparation Designing and planning ČSN 06 0830 H...

Page 15: ...olyethylene PVC Boilers positioning with regard to the necessary handling space Basic AA5 AB5 environment according to ČSN 33 2000 1 ed 2 In front of the boiler there must be left a minimum handling area of 1000 mm Keep minimum 400 mm distance between the rear part of the boiler and the wall At least from one lateral face keep minimum 400 mm space for access to rear part of the boiler Fuel storage...

Page 16: ...sole 2 pc washer 10 5 4 pcs nut M10 4 pcs spring clip 4 pcs screwM5 x 12 4 pcs washer 6 4 4 pcs bushing HEYCO SB 625 8 1 pc slant bushing 1 pc screwST 4 2 x 9 5 10 pcs connecting plug 4 pcs thermomanometer 1 pc Draw bar 1 pc lock 2 5 x 32 1 pc plastic ball M10 1 pc Smoke shutter operation label 1 pc Choker screw 1 pc Cleaning tools hook 1 pc brush with a handle 1 pc spike 1 pc holder for cleaning ...

Page 17: ...t with the heating system by means of a weld 3 Interconnect the lower outlet from the after cooling loop by welding a 1 1 2 tube with reverse water outlet reverse water flange to the boiler 4 Mount the thermostatic valve on one of after cooling loop outlets mount the sensor into the reservoir and connect the cold water inlet 1 2 mind the flow direction marked by an arrow it must correspond to that...

Page 18: ...safety valve DBV 1 02 with the flange of the return and heating water the return water flange with a distribution pipe at the version with 8 10 sections and with cooling water inlet plus superfluous heat outlet 5 Mount the discharge valve in the return water flange 6 Set the smoke tube to the smoke extension adapter and insert into the chimney opening The smoke tube diameter is 160 mm for sizes 3 ...

Page 19: ...and four washers 10 5 2 see Fig no 13 Fig no 13 Mounting of boiler shell consoles 1 Sie part of the shell 2 Spring clip 1 Side part of the shell 2 Spring clip 3 Bushing HEYCO 4 Slant bushing 5 Draw bar of the smoke flap control Fig no 14 Right side part of the shell Fig no 15 Left side part of the shell 1 Lowered console 2 pc 2 Washer 10 5 3 Nut M10 4 Thermometer well 5 Manometer well ...

Page 20: ... two screws M5 x12 and two washers 6 4 see Fig no 17 5 Mount the insulation on the rear part of the shell 10 Fig no 17 and screw it to the side parts of the shell by means of the screws ST 4 2 x 9 5 11 Fig no 17 6 Mount four connecting plugs 2 on the upper part of the shell 1 and insert the thermomanometer 8 Fig no 17 7 Insert the thermometer sensor into the thermometer well 4 Fig no 13 and screw ...

Page 21: ...10 Rear part of the shell 11 Screw ST 4 2 x 9 5 Fig no 17 Boiler shell 5 2 4 Mounting of draw bar of smoke flap control 1 Complete the smoke flap control according to the Fig no 18 2 Fasten the draw bar of the smoke flap control 2 to the smoke flap 1 by means of a lock 2 5 x 32 3 3 Screw the plastic ball M10 4 on the front part of the draw bar 4 Stick the label of the smoke flap control ...

Page 22: ...the oxygen which increases its corrosive effects and at the same time the water evaporates heavily Only the water treated to the values according to ČSN 07 7401 can be used for refilling The heating system must be thoroughly flushed out in order to wash out all impurities During the heating season it is necessary to keep a constant volume of heating water in heating system and be particular about ...

Page 23: ...tion 8 Make a record in the Guarantee certificate 7 Boiler operation by user COKE The most suitable fuel is the coke of 24 60 mm granularity HARD COAL The most suitable fuel is the hard coal of 24 60 mm granularity WOOD The wood maximum moisture of 20 must be observed in order to achieve the rated boiler output The fuel must be stored under cover The grate is cleaned in a way making sure that no g...

Page 24: ...king the grate after the ash pan door opening 6 The ash pan door must be permanently shut during the boiler operation 7 According to the need clear the ash pan it is necessary to use the gloves 8 In case of use of stop valves the safety valve should be installed between the boiler and the stop valve 9 We recommend cleaning the filter after the heating test and subsequently before the heating seaso...

Page 25: ... on the grate We remove all remains from the combustion chamber especially the clinker before every new firing and when restoring the boiler operation in the morning The ashes must be put into fire resistant covered containers Use the protective means at this work and mind your personal safety 2 When using the coke hard coal and wood clear regularly once a month the walls of the boiler inside the ...

Page 26: ... boiler quality and completeness certificate after its infilling serves as the Guarantee certificate A regular boiler maintenance must be done by its user Every notice of a fault must be conveyed immediately after its detection always via a telephonic agreement and in writing If the above instructions are not observed the guarantees provided by the manufacturer will not be recognized The manufactu...

Page 27: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Page 28: ...28 ...

Page 29: ...uarantee certificate for customer the user Record of accomplished guarantee and after guarantee repairs Record date Carried out activity Contractual professional service organization stamp signature Customer s signature ...

Page 30: ...30 ...

Page 31: ...31 ...

Page 32: ...32 Date of revision 17 2013 GB model 2010 ...

Reviews: