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8. 

IMPORTANT NOTICE 

 

1.  The boiler only can be used for the purpose that it is destined for.  

2.  The boiler must be operated only by adults who are introduced to these operating instructions. It 

is  unallowable  to  let  children  at  the  boiler  unattended  of  adults.  Interventions  into  the  boiler 
design  that  could  threaten  the  health  of  the  operating  staff,  eventually  the  inmates,  are 
disallowed. 

3.  The  boiler  is  not  destined  for  the  use  by  persons  (incl.  children)  whose  physical,  sensual  or 

mental  disability  or  lack  of  experience  and  knowledge  prevent  them  from  a  safe  use  of  the 
appliance unless they are supervised or if they were not instructed on the use of appliance by a 
person responsible for their safety.  

4.  Children should be supervised in order to ensure that they do not play with the appliance. 

5.  If  there  is  a  risk  of  rise  and  getting  away  of  flammable  steams  or  gas  into  the  boiler  room  or  at 

operations  by  which  there  is  an  intermediate  risk  of  fire  or  blast  (sticking  of  floor  coverings, 
paintings  with  flammable  colours),  the  boiler  must  be  disabled  from  operation  before  the 
beginning of operations. 

6.  Using of flammable liquids is DISALLOWED for firing the boiler. 

7.  It is DISALLOWED to overheat the boiler during its operation. 

8.  Objects of flammable materials must not be put on the boiler and to a distance smaller than that 

of a safety distance from it 

9.  Flammable  materials  must  not  be  in  the  minimal  distance  of  1500  mm  from  the  boiler  when 

emptying the ash at the boiler. 

10.  The space at the point of choking valve rotation of the ashtray door must be cleaned in case of 

clogging with fuel, ashes or other impurities in order to avoid its rubbing thus wrong functioning.  

11.  When the boiler operates at a lower temperature than of 60 °C the retting, or the so called low – 

temperature rust, of the boiler drum may occur that reduces the operating life of the boiler drum. 
Therefore we recommend to operate the boiler at a temperature of 60 °C or higher. 

12.  After finishing of the heating period it is necessary to properly clean the boiler, smoke stack and 

chimney  –  pot.  The  fulcrum  pin,  smoky  flap  mechanism  and  other  movable  parts  to  be  covered 
with graphite grease. And the boiler room to be kept clean and dry. 

13.  In case the heating system is not daily used in winter season, then the water from boiler must be 

drained. 

14.  It  is  necessary  to  install  a  safety  valve  for  maximum  overpressure  of  400  kPa  (4  bar)  on  the 

system  and  its  dimension  must  correspond  to  the rated boiler output. The safety valve must be 
located  directly  behind  the  boiler.  Any  stop  valve  must  not  be  located  between  the  safety  valve 
and  boiler. If you have any questions, please contact our contractual assembly firm and service 
organizations. 

15.  During  assembly,  installation  and  operation  of  the  appliance  it  is  necessary  to  comply  with 

standards that apply in the relevant country of destination. 

If you fail to meet these conditions you cannot requisite the guarantee repairs.  

 

 

9. 

Maintenance 

 

1.  The  ash  from  the  ashtray  to  be  emptied  during  the  operation  of  the  boiler  even  several  times  per  day 

according to the sort of used fuel because a full ashtray hampers the right distribution of the burning air 
under  the  fuel  and  causes  unequal  burning  process  of  fuel  on  the  grate.  All  remains  in  the  firebox 
especially  the  clinker  are  removed  before  each  new  burning  up  and  at  morning  boiler  operation 
reconditioning.  The  ash  is  needed  to  be  put  away  into  the  fire  –  resistant  tanks  with  a  cover.  It  is 
necessary to use protective facilitations and to pay attention to personal safety while operating.
  

2.  The  boiler  walls  inside  the  firebox,  smoky  boiler  draughts  and  smoky  chimney  –  pot  to  be  cleaned  

1x  per  month  if  heating  with  coke.  The  cleaning  to  be  performed  1x  per  week  when  heating  with 
anthracite. 

3.  If there is a settlement of tar silt on the walls of the burning space while using fuels with higher gas build – 

up  it  can  be  removed  with  a  scraper  or  by  burning  out  with  a  help  of  dry  wood  (eventually  coke)  when 
setting the boiler to the maximum operating temperature. 

Summary of Contents for HERCULES U 22 BASIC

Page 1: ...Hercules U26 Návod k obsluze VIADRUS HERCULES U 22 BASIC MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Page 2: ... possibilities 8 5 Order delivery and assembly 10 5 1 Order 10 5 2 Delivery and accessories 10 5 3 Assembly procedure 10 6 Putting into operation instructions for a contractual service organization 13 6 1 Control operation before starting 13 6 2 Putting the boiler into operation 13 7 User s boiler service 14 8 IMPORTANT NOTICE 15 9 Maintenance 15 10 Instructions for product liquidation after its o...

Page 3: ...ectional size of the boiler VIADRUS HERCULES U 22 BASIC is appropriate for heat source reconstruction in self contained flats for smaller residential and recreational facilities Bigger sizes of the boiler meet the requirements of heating the family houses shops schools etc The boiler is manufactured in warm water design with both natural and forced heating water circulation and working overpressur...

Page 4: ...level of 65 dB A Minimum chimney draught mbar 0 14 0 16 0 18 0 20 0 22 0 24 0 26 0 28 Boiler connections heat water DN 50 returnable water DN 50 Chart Nr 2 Heat technical parameters of the boiler granularity 30 60 mm heating value 26 30 MJ kg 1 coke and antracite humidity 15 25 heating value 12 15 MJ kg 1 wood Section number pcs 3 4 5 6 7 8 9 10 Rated power kW 17 7 23 3 29 1 34 9 40 7 46 5 52 3 58...

Page 5: ...5 Section number 3 4 5 6 7 8 9 10 L 328 424 520 616 712 808 904 1000 L1 682 5 778 5 874 5 970 5 1066 5 1162 5 1258 5 1354 5 Ø D 156 156 156 156 156 156 176 176 Fig no 2 Main dimensions of boiler ...

Page 6: ...ing to the average up to 220 mm then sections without a molding in the back part with a molding The molding closes the burning space and carries back the flame and product of consumption from the back space to the front part of the boiler i e by the back path in smoky draughts it is perfectly taken advantage of the product of consumption heat Chart Nr 3 Medium sections of the boiler Section number...

Page 7: ...oker door 3 Ash door 4 Smoky chimney pot 5 Boiler drum insulation 6 Jacket 7 Thermomanometer 8 Sealing Ø 90 x 60 x 3 9 Heat water flange 10 Returnable water flange 11 Filling and draining cock Fig no 3 Main parts of boiler ...

Page 8: ...f construction products and building elements Part 1 Classification using test data from reaction to fire tests d to the system of HWS heating ČSN 06 0320 Heating systems in buildings Hot water preparation Designing and planning ČSN 06 0830 Heating systems in buildings Safety devices ČSN 75 5409 Water installations inside buildings 4 2 Placing possibilities Boiler positioning in the living space i...

Page 9: ... 610 705 800 895 970 1085 Fig Nr 4 Bedding dimensions The boiler placing with respect to the necessary handling space basic surroundings of AA5 AB5 according to ČSN 33 2000 1 ed 2 handling space of minimum 1000 mm in front of the boiler must be maintained a minimum distance of 400 mm between the back part of the boiler and the wall to maintain space for access to the back part of the boiler of min...

Page 10: ... 1 pc boiler jacket 1 pc thermomanometer 1 pc filling and draining cock Js 1 2 1 pc plug Js 6 4 blind 1 pc stifling screw 1 pc washer 10 5 16 pcs nut M10 16 pcs screw into metal ST 4 8 x 13 4 pcs 3 5 sect 6 pcs 6 10 sect flange of heat water DN 50 1 pc flange of returnable water DN 50 with a socket Js 1 2 for filling and draining cock 1 pc well of thermostat G 1 2 1 pc sealing φ 90 x 60 x 3 2 pcs ...

Page 11: ... Position the boiler body on the supporting brickwork bedding 2 Insert sealing 90 x 60 x 3 on the upper flange of the rear boiler section and mount the flange of heating water Pre weld the flange to the heating water distribution system 3 Insert sealing 90 x 60 x 3 on the lower flange of the rear boiler section and mount the flange of return water with a sleeve piece for water inlet valve and outl...

Page 12: ...the anchor bolts and attach them by using washers and nuts 4 Insert the thermo manometer into the upper part of the jacket 5 Put the upper part of the jacket on the side parts of the jacket and screw on by using the screws ST 4 8 x 13 1 Boiler drum insulation 2 Left side part of the jacket 3 Washer 10 5 4 pc 4 Nut M10 4 pc 5 Right side part of the jacket 6 Washer 10 5 4 pc 7 Nut M10 4 pc 8 Upper p...

Page 13: ...ver be impregnated or taken out for use except for cases necessarily needed such as repairs etc By draining the water and filling with new one the risk of rust and scale creation is increased If it is needed to fill water into the heat system we fill it only to a cooled down boiler to prevent section cracking After filling of the boiler and heat system checking of tightness of all joints is needed...

Page 14: ...ore fuel to be put up to the bottom part of the stoker hole the fuel to be stacked to a uniform layout along its entire boiler depth 10 As soon as the fuel grades to a dark red flame the air rose of the secondary air input on the stoker hole to be opened with an instrument 11 After flames become yellow the air rose of the secondary air input to be closed Provoz 1 After reaching the heat water temp...

Page 15: ...oiler at a temperature of 60 C or higher 12 After finishing of the heating period it is necessary to properly clean the boiler smoke stack and chimney pot The fulcrum pin smoky flap mechanism and other movable parts to be covered with graphite grease And the boiler room to be kept clean and dry 13 In case the heating system is not daily used in winter season then the water from boiler must be drai...

Page 16: ...boiler installation to an assembly company putting into operation and defect removing only to a professional contractual service accredited by the boiler producer VIADRUS a s otherwise the warranty for proper boiler operation is not valid If the boiler is operated according to the instructions mentioned in the Instructions for the boiler operation and installation the boiler does not require any s...

Page 17: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Page 18: ...18 ...

Page 19: ...the boiler operation and installation is performed by a contractual service organization Completeness including the standard accessories and power adjustment according to the Instructions for operation and installation is granted by the producer by a contractual service organization The Warranty card is without filling up invalid Measured values Numerical value Chimney draught mbar Product of cons...

Page 20: ... card for customer user Recording of performed warranty and after warranty repairs and performance of regular product check Recording date Performed operation Contractual service organization signature stamp Customer s signature ...

Page 21: ...iler operation and installation is performed by a contractual service organization Completeness including the standard accessories and power adjustment according to the Instructions for operation and installation is granted by the producer by a contractual service organization The Warranty card is without filling up invalid Measured values Numerical value Chimney draught mbar Product of consumptio...

Page 22: ...22 ...

Page 23: ...er operation and installation is performed by a contractual service organization Completeness including the standard accessories and power adjustment according to the Instructions for operation and installation is granted by the producer by a contractual service organization The Warranty card is without filling up invalid Measured values Numerical value Chimney draught mbar Product of consumption ...

Page 24: ...24 Update 17 2013 GB ...

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