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9.) The manufacturer fills standardly the worm-gear units with synthetic oil, therefore their further 

maintenance isn’t necessary.  

 

11.   Product liquidation instructions after service life 

 

ŽDB GROUP a.s., a member of KKCG Industry is contractual partner of firm EKO – KOM a.s. with 

client number EK – F00060715. 

The

 

packages comply with EN 13427. 

By reason that the product is made of common metal materials, its individual components is 

recommended to be disposed as follows:  

- the boiler drum (grey cast-iron) - through a firm dealing with waste collection and disposal 
- piping, shell - through a firm dealing with waste collection and disposal 
- other metal parts - through a firm dealing with waste collection and disposal 
- IZOBREX insulation material - into the common waste  
- ROTAFLEX SUPER insulation material - into the common waste 

 

In case that the product has lost its manufacture qualities there can be taken the advantage of 

product taking back (if this is established), in case that the originator has declared that this is a 
waste and it must be handled according to the valid legislation of the relevant country.  

 
 

12.   Guarantee and liability for defects  

 

ŽDB GROUP a.s., KKCG Industry Group member, VIADRUS division provides the guarantee: 

  For boilers 24 months after the boiler putting into operation, but maximum 30 months after the date it 

was dispatched from the manufacturing factory.  

  For boiler drum 5 years after the date its dispatch from the manufacturing factory.  

 

The user is obliged to entrust an 

assembly firm

 with boiler installation, and a 

special contracting 

service accredited by 

ŽDB GROUP a.s., KKCG Industry Group member,

 

VIADRUS

 

division, 

the boiler 

manufacturer 

with its commissioning and with defects elimination in case they exceed the framework of 

chap. 8 a 10.  

If boiler is operated in compliance with instructions stated in this „Boiler operation and installation 

manual“, it doesn’t need any special service interventions. 

VIADRUS HERCULES ECO boiler quality and completeness certificate” after having been filled in by a 

contracting service organization serves as the „Guarantee certificate”. 

In case of a complaint customer is obliged to submit the packaging label of the boiler shell positioned on 

the cardboard in which the boiler shell was dispatched.  

 

The user is obliged to service the boiler regularly – see chap. 10. 

 

In case that the above instructions aren’t observed the guarantee provided by the manufacturer 

will be repudiated. 

Every defect must be announced immediately after it has been discovered, this in a written form 

or by a telephone agreement.  
 
The guarantee does not apply to the:  

defects caused by a faulty assembly and wrong product service  

product damaged during transport or in other mechanical way  

defects caused by an inconvenient way of storing  

faults caused by boiler operation with unspecified fuel  

 

The manufacturer reserves the right of changes made within the product innovation that needn’t 

be include in this manual.  

 

Summary of Contents for HERCULES ECO 10

Page 1: ......

Page 2: ...tallation 13 6 2 Boiler shells and regulator assembly 14 6 3 Fuel reservoir assembly this part is delivered optionally 15 6 4 Assembly of combustion chamber and the fuel transport lines 16 6 5 Filling...

Page 3: ...ade name is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa Before dispatch it is checked for tig...

Page 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Page 5: ...0 1940 x 1405 x 1615 Maximum water operating overpressure kPa 400 Testing water overpressure kPa 800 Heating water minimum temperature C 60 Heating water maximum temperature C 90 Chimney draught Pa 15...

Page 6: ...an doors the combustion chamber door is behind them The whole boiler drum is insulated by using a health harmless mineral insulation which reduces the heat interchange losses in surroundings The steel...

Page 7: ...7 Fig no 3 VIADRUS HERCULES ECO boiler dimension dimensions behind the slash apply to 10 sectional size...

Page 8: ...Central section Boiler insertion Rear section Three figure reservoir Heating water flange Smoke adapter Straight sleeve of the smoke adapter Smoky flap Lever Clearing cover of the smoke Opening for co...

Page 9: ...hen the building isn t used information about the real and required temperature in the room ATTENTION For boiler control there can only be used the free potential free contact switching voltage is 5 V...

Page 10: ...ing 1 pc thermomanometer 1 pc logo VIADRUS 1 pc SK strip 70 90 2 pc Heating water flange 1 pc Return water flange 1 pc sealing 90x60x3 mm 2 pc elbow 1 2 1 pc filling and discharging cock 1 2 1 pc clea...

Page 11: ...test data from reaction to fire tests d to the electrical network SN 33 0165 Electrical regulations Marking the conductors with colours or digits Implementing regulations SN 33 1500 Electrical regula...

Page 12: ...m The safe distance is to be doubled also in case that the combustibility degree of building material wasn t proved Tab no 2 Combustibility degrees of building materials and products Combustibility de...

Page 13: ...nd as close as possible to boiler Fig no 6 Positioning of VIADRUS HERCULES ECO boiler in boiler room dimension behind the slash applies to 10 sectional size 6 Boilers assembly 6 1 Boiler drum installa...

Page 14: ...able 2 m possibly the pump cable and indoor thermostat cable to the regulator Insert the whole into the opening in the middle part of boiler shell upper part after having removed the insulation before...

Page 15: ...o this whole screw on gradually the side and leg of fuel reservoir 3 Set together in a similar way other 3 vertical walls of fuel reservoir 4 Cover the whole with the fuel reservoir cover Note Alterna...

Page 16: ...locks Possible leakage can be sealed by sealing cement with resistance up to 1200 C like ZWALUW or heat resisting concrete 4 Through the stoking door insert into the convection part of cast iron heat...

Page 17: ...rom movement we recommend at the assembly to bore together the ventilator with the sleeve and secure it with a bolt or rivet 7 To carry out the electric interconnection of engines and ventilator with...

Page 18: ...system must be kept constant When refilling the heating system it has to be prevented from air intake Water from boiler and heating system must never be discharged or taken for usage except for the em...

Page 19: ...C 6 5 4 8 7 2 1 3 STOP Inhib manual automat Functions on keyb Emergency thermostat 6 max inhib time 7 ventilator drifting setting START automat 1 2 STOP automat 1 ventilator 2 fuel feeder 3 req outle...

Page 20: ...0 V 2 A ventilator 230 V 2 A circulating pump 230 V 2 A Steady set parameters Pump min 4 ventilator after running s 5 99 conveyor continuous operation min max 10 Automatic operation after inhibition m...

Page 21: ...X regulator for motors with thermal protection Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be b...

Page 22: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Page 23: ...er Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic operation there flickers on display the message Er but...

Page 24: ...t of starling flap of the fan on nr 7 5 85 30 3 8 5 71 25 2 5 9 5 62 20 2 10 5 55 35 3 5 11 5 49 40 4 12 5 44 45 4 5 13 5 40 50 5 14 5 37 50 5 15 5 34 55 5 5 16 5 32 60 6 17 5 29 65 6 5 18 5 27 70 7 1...

Page 25: ...10 27 80 8 38 10 26 85 8 5 39 10 25 85 8 5 40 10 24 90 9 41 10 24 90 9 42 10 23 95 9 5 0 10 20 30 40 50 60 70 80 90 10 15 20 25 30 35 40 45 50 V kon kotle kW as pro doho v n paliva s Picture nr 20 Boi...

Page 26: ...ture set on the control thermostat has been achieved the boiler operation will become automatic with set air and fuel supply Then the boiler automatically will pass into inhibition regime where it wil...

Page 27: ...chanism and other movable parts on boiler The boiler room must be kept clean and dry It is forbidden to interfere with boiler structure and electric installation boilers WARNING A poor quality of fuel...

Page 28: ...boiler drum 5 years after the date its dispatch from the manufacturing factory The user is obliged to entrust an assembly firm with boiler installation and a special contracting service accredited by...

Page 29: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

Page 30: ...30...

Page 31: ...31...

Page 32: ...32...

Page 33: ...uding the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certificate isn t...

Page 34: ...34...

Page 35: ...eness including the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certific...

Page 36: ...36...

Page 37: ...including the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certificate is...

Page 38: ...38...

Page 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Page 40: ...40 Date of revision 18 2009 SD GB...

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