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8.3   Boiler firing  

 

1.  Check the water volume in heating system. 
2.  Check, whether the closing valves between the boiler and heating system are open. 
3.  Check the circulating pump functionality  
4.  Clean the combustion chamber, firing chamber and the ash-pan  
5.  Check the correct way of mounting the ceramic plates in combustion chamber. 
6.  Fill the reservoir with prescribed fuel. 
7.  The boiler is put into operation by means of a manual regime of regulator. By means of screw conveyor 

we supply the fuel to the combustion space. Let the conveyor in operation until a half of the fire chamber 
is filled with fuel.. 

8.  Place the kindling on the fuel (it means paper, wood chips, PEPO, solidified alcohol or other material 

intended for this purpose), light it and let it burn up (approx. 1 - 2 min).Than using a shovel add to burning 
kindling a small amount of pellets and switch on the ventilator for a short time. Repeat this procedure.  
2 - 3 times. 

9.  Close the door and let the fire flare up properly (approx. 3 - 5 min). The stoking and ash-pan doors must 

be kept permanently closed during the boilers operation. 

 

Note: During the boiler firing process the regulator follows the outlet water temperature. There is 

expected an increase  in temperature above 30 °C. If this doesn’t occur within 60 min, regulator 
will pass over into the stop status (ventilator, fuel conveyor and the pump switch off with after-
running). 
The same will happen already after 30 min if during the automatic operation for any reason the 
output water temperature drops below 30 °C. The regulator will switch off all units while respecting 
the after-running and will be left in stop status until the manual operation has been carried out. All 
the time the inscription STOP is alight on the display. 

 

8.4   Boiler operation 

 

After the above parameters have been set and the fuel started to flare properly it is possible to pass into 

the automatic operation with ventilator and screw conveyors cycling switched on. On display there is 
displayed the actual heating water output temperature and the system status.  

Once the water temperature set on the control thermostat has been achieved the boiler operation will 

become automatic, with set air and fuel supply. Then the boiler automatically will pass into „inhibition” regime 
where it will be left until the heating medium temperature has dropped below the value set on control 
thermostat  

If the heating system takes a minimum volume of thermal energy the boiler is able to work continuously in 

the „inhibition” regime (top-fed stove operation) as long as the fuel is in reservoir. In this status like at setting 
the inhibition duration of 30 minutes the average boiler output is approx. 1,5 kW at the fuel consumption of 
0,37 kg/h. 

In case of feeding voltage (230 V, 50 Hz) outage the regulator remembers its status and keeps it after 

supply restoration. If it was in automatic operation then it comes back into automatic operation with water 
output temperature control (>30 °C) for 30 minutes. If the temperature during this time does not exceed  
30 °C, the regulator switches off the fuel conveyor, ventilator and the pump with after-running. In case that 
the regulator before the outage was in inhibition, then after the supply restoration the regulator immediately 
gets for 2 minutes into the automatic operation (like in inhibition) and after this time it is controlled according 
to the actual status. 

Once the critical output water temperature has been exceeded the emergency thermostat will respond 

and it will switch off the fuel conveyor and ventilator, independently on regulator. The pump is left in 
operation.  

If the emergency thermostat control lamp is on: 
1.)  The heating water critical temperature was exceeded and the emergency thermostat responded to it by 

disconnecting the fuel conveyor and ventilator supply. The emergency thermostat can only be switched 
on after the temperature has dropped below the set value by unscrewing the black cover of the 
emergency thermostat and we press the red pushbutton using a suitable object.  

2.)  The emergency thermostat red control lamp can also signalise the current overloading of screw 

conveyor engines. In this case it is necessary to switch off the boiler at the main switch, remove the 
obstruction causing the overloading from conveyor and by turning the main switch again put the boiler 
into normal operation.  

Summary of Contents for HERCULES ECO 10

Page 1: ......

Page 2: ...tallation 13 6 2 Boiler shells and regulator assembly 14 6 3 Fuel reservoir assembly this part is delivered optionally 15 6 4 Assembly of combustion chamber and the fuel transport lines 16 6 5 Filling...

Page 3: ...ade name is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa Before dispatch it is checked for tig...

Page 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Page 5: ...0 1940 x 1405 x 1615 Maximum water operating overpressure kPa 400 Testing water overpressure kPa 800 Heating water minimum temperature C 60 Heating water maximum temperature C 90 Chimney draught Pa 15...

Page 6: ...an doors the combustion chamber door is behind them The whole boiler drum is insulated by using a health harmless mineral insulation which reduces the heat interchange losses in surroundings The steel...

Page 7: ...7 Fig no 3 VIADRUS HERCULES ECO boiler dimension dimensions behind the slash apply to 10 sectional size...

Page 8: ...Central section Boiler insertion Rear section Three figure reservoir Heating water flange Smoke adapter Straight sleeve of the smoke adapter Smoky flap Lever Clearing cover of the smoke Opening for co...

Page 9: ...hen the building isn t used information about the real and required temperature in the room ATTENTION For boiler control there can only be used the free potential free contact switching voltage is 5 V...

Page 10: ...ing 1 pc thermomanometer 1 pc logo VIADRUS 1 pc SK strip 70 90 2 pc Heating water flange 1 pc Return water flange 1 pc sealing 90x60x3 mm 2 pc elbow 1 2 1 pc filling and discharging cock 1 2 1 pc clea...

Page 11: ...test data from reaction to fire tests d to the electrical network SN 33 0165 Electrical regulations Marking the conductors with colours or digits Implementing regulations SN 33 1500 Electrical regula...

Page 12: ...m The safe distance is to be doubled also in case that the combustibility degree of building material wasn t proved Tab no 2 Combustibility degrees of building materials and products Combustibility de...

Page 13: ...nd as close as possible to boiler Fig no 6 Positioning of VIADRUS HERCULES ECO boiler in boiler room dimension behind the slash applies to 10 sectional size 6 Boilers assembly 6 1 Boiler drum installa...

Page 14: ...able 2 m possibly the pump cable and indoor thermostat cable to the regulator Insert the whole into the opening in the middle part of boiler shell upper part after having removed the insulation before...

Page 15: ...o this whole screw on gradually the side and leg of fuel reservoir 3 Set together in a similar way other 3 vertical walls of fuel reservoir 4 Cover the whole with the fuel reservoir cover Note Alterna...

Page 16: ...locks Possible leakage can be sealed by sealing cement with resistance up to 1200 C like ZWALUW or heat resisting concrete 4 Through the stoking door insert into the convection part of cast iron heat...

Page 17: ...rom movement we recommend at the assembly to bore together the ventilator with the sleeve and secure it with a bolt or rivet 7 To carry out the electric interconnection of engines and ventilator with...

Page 18: ...system must be kept constant When refilling the heating system it has to be prevented from air intake Water from boiler and heating system must never be discharged or taken for usage except for the em...

Page 19: ...C 6 5 4 8 7 2 1 3 STOP Inhib manual automat Functions on keyb Emergency thermostat 6 max inhib time 7 ventilator drifting setting START automat 1 2 STOP automat 1 ventilator 2 fuel feeder 3 req outle...

Page 20: ...0 V 2 A ventilator 230 V 2 A circulating pump 230 V 2 A Steady set parameters Pump min 4 ventilator after running s 5 99 conveyor continuous operation min max 10 Automatic operation after inhibition m...

Page 21: ...X regulator for motors with thermal protection Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be b...

Page 22: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Page 23: ...er Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic operation there flickers on display the message Er but...

Page 24: ...t of starling flap of the fan on nr 7 5 85 30 3 8 5 71 25 2 5 9 5 62 20 2 10 5 55 35 3 5 11 5 49 40 4 12 5 44 45 4 5 13 5 40 50 5 14 5 37 50 5 15 5 34 55 5 5 16 5 32 60 6 17 5 29 65 6 5 18 5 27 70 7 1...

Page 25: ...10 27 80 8 38 10 26 85 8 5 39 10 25 85 8 5 40 10 24 90 9 41 10 24 90 9 42 10 23 95 9 5 0 10 20 30 40 50 60 70 80 90 10 15 20 25 30 35 40 45 50 V kon kotle kW as pro doho v n paliva s Picture nr 20 Boi...

Page 26: ...ture set on the control thermostat has been achieved the boiler operation will become automatic with set air and fuel supply Then the boiler automatically will pass into inhibition regime where it wil...

Page 27: ...chanism and other movable parts on boiler The boiler room must be kept clean and dry It is forbidden to interfere with boiler structure and electric installation boilers WARNING A poor quality of fuel...

Page 28: ...boiler drum 5 years after the date its dispatch from the manufacturing factory The user is obliged to entrust an assembly firm with boiler installation and a special contracting service accredited by...

Page 29: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

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Page 33: ...uding the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certificate isn t...

Page 34: ...34...

Page 35: ...eness including the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certific...

Page 36: ...36...

Page 37: ...including the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certificate is...

Page 38: ...38...

Page 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Page 40: ...40 Date of revision 18 2009 SD GB...

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