Vexve TERMOVAR Series Mounting And Operating Instructions Download Page 2

TERMOVAR LU (EN) 06.12 

 
 

2 (7) 

 

GENERALLY 
 

TERMOVAR is an automatic loading unit for sold-fuel boiler/storage tank installations. The loading unit ensures  
a minimum return-water temperature into the heating boiler, which encreases the boiler efficency, prevents tarring  
and considerably prolongs the lifetime of the heating boiler. 
 
TERMOVAR eliminates the risk of destructive thermal shock caused by surges of cold return water and renders  
a more effective burning. The heating boiler reaches the right working temperature quickly. In the end phase of the 
firing an automatic balancing valve closes the by-pass loop. This results a maximum cooling of the boiler and the 
storage tank is fully filled with hot water. 

 

TERMOVAR automatically allows self-circulation as soon as the fire has gone out so that the rest of the heat in boiler 
is transferred into the storage tank. It also allows self-circulation in case of power failure. 

 
 
 
MAIN PARTS 
 

1.

  Thermally operated loading valve 

2.

  Automatic balancing valve 

3.

  Backflow preventer (Model S without) 

4.

 Circulation 

pump 

5.

 Three 

thermometers 

6.

 Three 

ball 

valves 

7.

  Insulation EPP (optional Order No. 4919) 

 
 
 

TECHNICAL DATA 
 

Voltage  

 

 

230 VAC 50 Hz 

Power consumption 

 

Pump speed I 45 W, Pump speed II 75 W, Pump speed III 110 W 

Max. boiler capacity 

 

80 kW 

Max. operating temperature 

110°C 

Max. operating pressure  

1,0 MPa (10 bar) 

Thermostatic elements   

Opening temperatures 45°C, 55°C, 61°C, 72°C or 80°C, fixed 

Circulation pump 

 

Grundfos UPS 15-60 CIL 

Sizes   

 

 

Rp1“, Rp1¼“ or 28 mm compression fittings 

Body 

   Cast 

iron 

Dimensions 

  

 

210 x 210 x 110 mm 

Weight 

   5,0 

kg 

 

 
 
DIMENSIONING 
 

Pipe dimensioning between heating boiler and storage tank:  
 
TERMOVAR 25 for heating boilers up to 60 kW: DN 25 steel pipe or DN 28 copper pipe 
TERMOVAR 28 for heating boilers up to 60 kW: DN 28 copper pipe 
TERMOVAR 32 for heating boilers up to 80 kW: DN 32 steel pipe or DN 35 copper pipe 
 

 
 
 
 
 

Summary of Contents for TERMOVAR Series

Page 1: ...TERMOVAR LU EN 06 12 1 7 TERMOVAR LOADING UNIT MOUNTING AND OPERATING INSTRUCTIONS Sizes Rp 25 Rp 32 28 mm With EPP Insulation With Backflow Preventer Without Backflow Preventer ...

Page 2: ...ansferred into the storage tank It also allows self circulation in case of power failure MAIN PARTS 1 Thermally operated loading valve 2 Automatic balancing valve 3 Backflow preventer Model S without 4 Circulation pump 5 Three thermometers 6 Three ball valves 7 Insulation EPP optional Order No 4919 TECHNICAL DATA Voltage 230 VAC 50 Hz Power consumption Pump speed I 45 W Pump speed II 75 W Pump spe...

Page 3: ...al boilers have factory installed thermostats for pump control If not a flue gas thermostat ACASO Art Nr 7100 must be used Self circulation For self circulation the supply pipe should be connected to the top of the storage tank and the return pipe to the bottom Self circulation is obtained as soon as the fire and the circulating pump have stopped The remaining hot water will now self circulate to ...

Page 4: ...f return water into the boiler When the thermostatic element is fully open the balan cing valve is closed and the entire capacity of the pump is used for cooling the boiler and loading the storage tank 3 End phase The thermostat element is fully open The balancing valve is closed This results a maximum cooling of the heating boiler and the storage tank is fully filled with supply water 4 Self circ...

Page 5: ...ELEMENTS Every thermostatic element has a code on the copper body Code on element Opening temperature Fully open 9311 45 C 60 C 8749 55 C 67 C 8743 61 C 73 C 8719 72 C 84 C 1456 80 C 92 C REPLACING THE THERMOSTATIC ELEMENT Turn off the pump Close the three ball valves Open the cover No 22 opposite the pump Take out the element housing and the spring After replacing the element open the three ball ...

Page 6: ...with spring 3 4955 TERMOVAR body 55ºC 10 4911 Element code 9311 45ºC 3 4961 TERMOVAR body 61ºC 10 4912 Element code 8749 55ºC 3 4972 TERMOVAR body 72ºC 10 4913 Element code 8743 61ºC 3 4980 TERMOVAR body 80ºC 10 4914 Element code 8719 72ºC 4 13 18 4918 Sealing 44 x 32 x 2 mm 10 4915 Element code 1456 80ºC 5 11 19 4904 Ball valve Rp 1 x 28 mm 17 4916 Backflow preventer Model S without 5 11 19 4905 ...

Page 7: ...40 0 20 120 100 60 80 60 0 20 40 100 120 80 120 0 40 20 60 80 100 Heating boiler Right hand mounting Storage tank 40 0 20 120 100 60 80 60 0 20 40 100 120 80 120 0 40 20 60 80 100 Storage tank Left hand mounting Heating boiler ...

Reviews: