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Rev. 9/25/2017 

 

  HDC-450, MANUAL 

Copyright 2017 Vestil Manufacturing Corp.                                                                                     Page 12 of 26          

 

Autoshifter Foot Pump Bill of Materials: 

 

 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Hydraulic System Inspections and Maintenance: 

Before putting this drum carrier into service, create a written record of the appearance and operation of the foot 

pump, cylinder, and hydraulic hoses. Use the foot pump to extend the cylinder and then retract it by pressing the 
release lever. Include details in your record about the amount of effort necessary to move the foot pedal as well as 
how the pump and cylinder look and sound during extension and retraction. This record establishes normal condition 
of the pump and cylinder. During subsequent inspections, compare observations to the written record to determine 
whether the pump and cylinder are in normal condition. 

Unload the drum carriage and lower the pivot arm before inspecting the pump or performing maintenance on it. 

 

(A) Before Each Use Check For Any of the Following Conditions. Do not return the unit to service unless it is in normal 
operating condition. 

  Oil leaks from the pump, hoses, hose fittings, etc. 

  Pinched or chafed hoses 

Item no. 

Part No. 

Description 

Quantity 

99-039-001 

Body, manual pump, 1.75/0.75 bore 

99-041-001 Piston, 

pump, 

1

1

/

4

” x 

3

/

4

” 1 

99-041-002 Piston, 

pump, 

unloader 

99-110-007 Bearing, 

ball, 

1

/

4

” 3 

99-110-006 Bearing, 

ball, 

3

/

8

” 3 

99-153-038 

Flow control, pressure compensated, 1.0 gal. 

99-114-001 

Washer, beveled spring washer 

99-146-008 Spring, 

relief 

99-653-005 

Assembly, release valve packing 

9.1 

99-031-022 

Accessory, hydraulic, relief valve pin seal retainer 

9.2 

99-144-017 

Seal, release valve 

9.3 

99-145-127 Washer, 

star 

10 

99-031-066 

Plug, SAE #6 port 

11 

99-112-009 

Pin, release pin 

12 

99-016-018 

Bracket, pivot plate 

13 

01-111-013 Bushing, 

polygon 

1

/

2

” inner diameter x 

1

/

2

” long 

14 99-112-008 

Pin, 

pivot 

15 

20-110-003 

Cam roller with seal 

16 

99-031-067 Wiper, 

1

1

/

4

” inner diameter x 1

1

/

2

” outer diameter x 

3

/

16

” 1 

17 99-144-018 

Seal, 

1

1

/

4

” x 

1

/

8

” CS 

18 

99-031-068 U-cup, 

3

/

4

” outer diameter x 

1

/

8

” CS 

19 

25547 

Socket head set screw, black oxide finish, 

3

/

8

” – 16 x 2” 

20 

25537 

SSS, CP, utility grade, 

3

/

8

” – 16 x 

3

/

8

” 2 

21 

99-040-001 

Lever, release pedal 

22 

64133 

Pin, spring pin, 

3

/

16

” – 1” long 

23 

99-016-017 

Bracket, pedal link 

24 

99-040-002 

Lever, foot pedal, 2-speed, auto-shifter 

25 

99-116-005 

Morb hollow hex plug, SAE 4 

26 

99-146-004 

Spring, compression, inlet check 

27 

99-146-006 

Spring, compression, retainer 

28 

99-146-005 

Spring, compression, outlet check 

29 

99-146-009 

Spring, compression, return piston 

30 

99-146-007 Spring, 

release 

ball 

31 

99-112-049 Pin, 

detent 

ring 

32 

36106 

Hex nut, grade A, zinc plated, 

3

/

8

” – 16 

33 

99-144-019 O-ring, 

7

/

32

” inner diameter x 

11

/

32

” outer diameter x 

1

/

16

” CS 

34 

99-112-050 

Pin, spring guide 

35 99-153-070 

Valve, 

relief 

36 

99-031-069 

Cap, #6 JIC 

37 

11105 

Hex bolt, grade A, zinc plated, 

3

/

8

” – 16 x 1” 

38 

33622 

Split lock washer, carbon steel, medium zinc finish, 

3

/

8

” 3 

Summary of Contents for HDC-450 Series

Page 1: ...DC 450 84 Exploded Parts Diagram and Bill of Materials 7 8 HDC 450 96 Exploded Parts Diagram and Bill of Materials 8 9 Hydraulic System Foot Pump Standard Units Operation Purging Air from the Pump Pur...

Page 2: ...he drum handler The product is labeled with its capacity see Label 287 in Labeling diagram on p 25 Capacity is reduced to 500 pounds whenever a drum is half full or less Inspect the product as directe...

Page 3: ...1 16 493 16 547 8 453 4 1091 4 60 773 8 800 lb 364 kg 533 lb 243 kg HDC 450 72 91 11 16 41 11 16 49 3 16 54 7 8 45 3 4 109 1 4 72 92 1 2 800 lb 364 kg 535 lb 243 kg HDC 450 84 110 9 16 4511 16 533 16...

Page 4: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 4 of 26 HDC 450 60 Exploded Parts Diagram Bill of Materials on p 5...

Page 5: ...1 33 16 132 216 Caster wheel GFN 8 2 W 2 17 11129 Hex bolt gr A zinc finish 3 8 16x8 2 34 15 023 001 Reservoir non structural 1 HDC 450 60 Bill of Materials Exploded Parts Diagram on p 4 HDC 450 72 Bi...

Page 6: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 6 of 26 HDC 450 72 Exploded Parts Diagram Bill of Materials on p 5...

Page 7: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 7 of 26 HDC 450 84 Exploded Parts Diagram Bill of Materials on p 8...

Page 8: ...025 023 Handle grip 11 8 I D red 2 16 09 112 029 Pin clevis 2 32 09 516 004 001 Subassembly gear train pull chain 1 33 15 023 001 Reservoir 1 HDC 450 96 Exploded Parts Diagram Exploded Parts Diagram o...

Page 9: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 9 of 26 HDC 450 96 Exploded Parts Diagram Bill of Materials on p 8...

Page 10: ...s at a controlled rate Do not increase the pressure relief setting more than necessary i e be sure that you do not exceed the pressure rating of the components in the hydraulic system Purging Air from...

Page 11: ...n the rear and the other is located on the right side of the pump body Including 2 pressure ports and 2 intake return ports allows the circuit configuration to be adapted to varied applications The un...

Page 12: ...sure compensated 1 0 gal 1 7 99 114 001 Washer beveled spring washer 8 8 99 146 008 Spring relief 1 9 99 653 005 Assembly release valve packing 1 9 1 99 031 022 Accessory hydraulic relief valve pin se...

Page 13: ...ly OR I can pump the pedal but the arm does not move g Pump is air locked h Debris on seat of inlet check valve i Pressure setting of relief valve needs adjustment j Debris on seat of relief valve g R...

Page 14: ...her 1 9 15 533 013 Cable battery 23 black 1 10 15 533 014 Cable battery 23 red 1 11 23305 33688 33008 3 8 16 x 1 utility grade bolt 3 8 high collar lock washer 3 8 flat washer 2 2 2 12 99 135 011 4 12...

Page 15: ...Description Qty 31 568 015 BN70 O ring 1 32 568 011 BN70 O ring 1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 5...

Page 16: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 16 of 26 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2...

Page 17: ...688 33008 3 8 16 x 1 utility grade bolt 3 8 high collar lock washer 3 8 flat washer 2 2 2 12 01 627 010 Manifold see FIG 6C 1 13 01 143 906 Pump 1 14 HS52 Worm gear hose clamp 1 15 091802JY Fiberglass...

Page 18: ...enclosure plate 1 9 C500 3 8 1 2 knockout Romex 2 screw NM clamp connector 4 10 01 127 010 LHL standard manifold 3 boss 1 11 6801 06 06 NOW 3 8 16 x 1 utility grade bolt 2 12 99 153 011 Check valve 1...

Page 19: ...Rev 9 25 2017 HDC 450 MANUAL Copyright 2017 Vestil Manufacturing Corp Page 19 of 26 Hydraulic circuit diagram Powered units 01 127 010 Rev C 115VAC modular power unit layout Cylinder...

Page 20: ...might occasionally need to be cleaned see Troubleshooting on p 24 25 Before working on any part of the hydraulic system always lower the carriage 1 Remove the cover from the power unit 2 Identify the...

Page 21: ...d electrical inlet The inlet projects through the cover housing of the power unit The user must provide a 3 prong charging cord appropriate for line and motor voltages The charger is current limited a...

Page 22: ...Hinged doors Gear handle Saddle in horizontal position 4 Lift the drum just a few inches above the ground using either the foot pump standard units or modular power unit HDC DC and HDC AC options Ins...

Page 23: ...nections 4 Frame elements inspect the legs vertical members and braces for cracked welds bends etc 5 Saddle drum retainer and pivot arm visually examine each element for damage Pay particular attentio...

Page 24: ...verloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Motor labors or is...

Page 25: ...el that is damaged and or not easily readable Numbers below label images in the diagram correspond to the identification number of each label C Label 287 applied to upright frame member A Label 220 ap...

Page 26: ...e warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under nor...

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