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Table of Contents

 

Rev. 9/14/2020 

FLB MANUAL 

Table of Contents

 

Copyright 2020 Vestil Manufacturing Corp.                                                               Page 4 of 7 

NATIONAL STANDARDS 

US OSHA Rule 1910.178 (29 CFR 1910.178; the “Rule”) classifies this device as a (lift truck) “front- 

end attachment”  whenever it is mounted on a lift truck. The Rule incorporates American National 

Standard ANSI/ITSDF B56.1 (the “Standard”). The Standard is published by the Industrial Truck 

Standards Development Foundation on its website (

www.itsdf.org

) where it is freely downloadable at 

http://www.itsdf.org/cue/b56-standards.html

. Before putting this device into service, you must acquire a 

copy of the Standard. Apply all relevant parts of Part II: For the User. If instructions provided in this 

manual  apparently  conflict with the Standard, then  apply the instructions in the Standard. Vestil 

requests that  you immediately share any conflicts  you discover  with its 

TECHNICAL SERVICE

 

personnel. Contact information for 

TECHNICAL SERVICE

 appears on the cover page of this manual. 

 

RECORD OF SATISFACTORY CONDITION (THE “RECORD”) 

 

Record the condition of your lifting beam before putting it into service. Measure the length and width 

of the lifting shackle. Include a measurement of the throat opening  of the shackle, i.e. the area that 

receives the shackle pin. Record your measurements. Measure the throat openings of both load hooks 

and record your measurements.  Thoroughly photograph the unit from multiple angles. Include close 

range photos of all labeling, the lifting shackle and shackle pin, the fork channels, safety strap and 

hook, and the (X-handle) locking bolts (08-025-004). Collate all photographs and writings into a single 

file. Mark the file appropriately to identify it. The file provides a record of the device in satisfactory 

condition. Compare the results of all 

I

NSPECTIONS

 (see p. 5) to this 

RECORD

 to determine whether 

the unit is in satisfactory condition. If the lifter is not in satisfactory condition, repair it before returning it 

to service. Purely cosmetic changes, like damaged paint/powdercoat, do not constitute changes from 

satisfactory condition. However, touchup paint should be applied to all affected areas as soon as 

cosmetic damage occurs to prevent rusting and corrosion. If left unaddressed, rusting/corrosion will 

alter the lifter from satisfactory condition and could make it unsafe to use. 

 

LOADING AND USING THE LIFTING BEAM 

Periodically review the 

SAFETY INSTRUCTIONS

 on p. 2 and applicable content from the most 

recent revision of ANSI B56.1. 

 

 

 

 

 

 

 

 

Attach the Lifting Beam to the forks of your lift truck 

1)  Adjust the locations of the forks on the carriage to align with the fork slots in the beam. Center the 

forks on the carriage. Tilt the mast slightly towards the cab. 

2)  Slide the beam onto the forks. Wind 

both

 locking bolts (part no. 08-025-004 in 

EXPLODED VIEW

 

on p. 3) clockwise until tension plates (part no. 08-037-037) solidly contact the undersides of the 

forks and the ends of the locking bolts tightly press against the top sides of the forks. Confirm that 

the beam is securely attached to the forks, for example by trying to slide the beam forward on the 

forks.  The beam should not be able to move. 

3)  Attach the  safety strap  (part no. 08-145-028)  to the fork carriage 

without slack

. Wrap the strap 

around a part of the carriage and attach the hook to the strap. The safety strap is intended to 

prevent the beam from sliding off of the forks. DO NOT use it as load rigging. Attach the hook at 

the end of the safety strap to the carriage or the safety strap.  

Loading the Beam 

Capacity figures are provided on label 1000 (see 

LABELING DIAGRAM

 on p. 6) in both pounds and 

kilograms.  It indicates the net capacity of the hook in pounds. The capacity is also displayed on tag 

023 (see “Labeling Diagram” below). 

NOTE:

  Before this product may be used, U.S. Occupational Safety and Health Administration rule 

1910.178(a)(4) and (a)(5) require that the beam owner/user: 

a.  Obtain written approval from the manufacturer(s) of all forklifts that will use the beam [or from a 

professional engineer]; 

b.  Change capacity, operation, and maintenance instruction plates, tags, or decals accordingly; AND 

c.  Mark the forklift truck to identify the beam and show the approximate weight of the truck and beam 

combination at maximum elevation with load laterally centered. 

These requirements are published online at 

https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9828

 

Summary of Contents for FLB-D Series

Page 1: ...Replacement Parts For answers to questions not addressed in these instructions and to order replacement parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The...

Page 2: ...of your lift truck with the safety strap Attach the safety strap to the lift truck carriage without slack DO NOT use the lifting beam if the safety strap is damaged or missing The purpose of the safe...

Page 3: ...from the beam EXPLODED VIEW AND BILL OF MATERIALS 08 006 336 ITEM PART NUMBER DESCRIPTION QTY 1 08 025 004 X HANDLE LOCKING BOLT 2 2 33 112 023 PIN CLEVIS 2 3 37633 SQUARE NUT PLAIN 10 UNC 2 4 08 145...

Page 4: ...aint should be applied to all affected areas as soon as cosmetic damage occurs to prevent rusting and corrosion If left unaddressed rusting corrosion will alter the lifter from satisfactory condition...

Page 5: ...the strap should return to the closed position automatically Lifting hooks and clevis pins Examine both hooks Record the measurement of the throat opening of each hook and compare the measurements wi...

Page 6: ...without the express written approval of Vestil Modifications might make the beam unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and re...

Page 7: ...lic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How l...

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