Vestil CART-DS-1000 Instruction Manual Download Page 4

P

RODUCT 

I

NTRODUCTION

 

 

 

                  

 

 
 
 
 

 

       

 

 

Thank you for purchasing a DC-powered hydraulic elevating cart (“cart,” “scissor 

lift cart,” “product,” “unit,” or simply referenced by model number) made by Vestil 
Manufacturing Corporation (“Vestil”).  Our carts are durable, high-quality products that 
combine safety features and reliable, durable mechanisms.  Despite the product’s 
relatively simple mechanics, all personnel must familiarize themselves with the safe 
operation instructions provided in this manual.                                                        

 

Specifications for the CART-DS-1000 appear in the table below:  

 

              

                                                     

Platform             Vertical Range

 

          

                           

Net Wt. (lbs.)

      

Size (W x L)         of Motion (in.)

      

Capacity (lbs.)

 

CART-DS-1000 

370 

20” x 33” 

14” x 40” 

       1,000 

 

Vestil Manufacturing Corp. created this manual to acquaint owners and users of our carts with safe use and 

maintenance procedures.  

Employers are responsible for instructing employees to use the product 

properly.  Employees and any other persons, who might foreseeably use, repair, or perform maintenance 
on the cart, must read and understand every instruction before using the device.  Cart operators should 
have access to the manual at all times 

and should review the directions before each use.  

Contact Vestil for 

answers to any question you have after reading the entire manual.

 

 

Although Vestil strives to identify foreseeable hazardous situations that could arise, this manual cannot 

address every conceivable danger.  The end-user is ultimately responsible for exercising sound judgment at all 
times. 

S

AFETY 

G

UIDELINES

 

 

Failure to read and understand this owner’s manual before using or servicing the cart constitutes misuse 
of the product
.

 

 

Read the entire manual before you use the cart for the first time and before each subsequent use.

  Use the 

manual to refresh your understanding of the safe use and maintenance procedures that appear on p. 10-13.  If 
questions remain after you finish reading the manual, contact Vestil for answers.  DO NOT attempt to resolve any 
problems with the cart unless you are 

certain

 that it will be safe to use afterwards.  

 

  

Electrocution Risk: DO NOT contact live electrical wires with the cart or the load! 

 

  Safe operation is the responsibility of the operator! To minimize the possibility of serious bodily 

injury: 

 

DO NOT attempt to service a loaded cart. Unload the cart and install maintenance props according to the 
directions on p. 13 BEFORE working on the cart. DO NOT work under the lift without using the maintenance 
devices. 

 

DO NOT attempt to lift or transport loads that exceed the capacity of the cart. 

 

DO NOT stand, sit or ride on the cart. 

 

DO NOT put hands or feet under the deck at any time UNLESS the maintenance props are in place. 

 

Stand clear of the cart while the lift table is moving. 

 

Keep clear of pinch points! As the deck rises and lowers, pinch points occur between the leg weldments (see 
Fig. 1, p. 5).  NEVER put any part of your body into the scissors mechanism. 

 

DO NOT use the scissors lift cart UNLESS all safety labels stay in place and legible.    

 

DO NOT use the cart if you hear unusual sounds while raising or lowering the deck. 

 

Always watch the platform and the load carefully while raising or lowering the deck. 

 

ONLY use the cart on compacted, improved surfaces. 

 

DO NOT leave a loaded cart unattended.  ALWAYS unload the cart, and return it to the designated storage 
location BEFORE you leave the cart unattended. 

 

DO NOT expose the cart or the charger to rain or adverse conditions. 

 

DO NOT modify the cart without the express, written approval from Vestil.  Failure to receive 
authorization for changes to the equipment could render the cart unsafe to use and automatically 
voids the warranty.

 

 

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Summary of Contents for CART-DS-1000

Page 1: ...S 1000 DC MODEL NO ________________________ SERIAL NO ________________________ VESTIL MANUFACTURING CORP 2999 NORTH WAYNE STREET P O BOX 507 ANGOLA IN 46703 TELEPHONE 260 665 7586 OR TOLL FREE 800 348...

Page 2: ...tional Standards Institute ANSI in ANSI standard Z535 6 2006 In accordance with ANSI guidelines for hazard warning language this manual identifies personal injury risks and situations that could lead...

Page 3: ...c System Operation 12 13 Maintenance Inspections 13 Troubleshooting 14 TABLE OF FIGURES FIG 1 Labeled Photograph 5 FIG 2A DC Modular Power Unit Electrical Components 6 FIG 2B DC Modular Power Unit Hyd...

Page 4: ...manual to refresh your understanding of the safe use and maintenance procedures that appear on p 10 13 If questions remain after you finish reading the manual contact Vestil for answers DO NOT attemp...

Page 5: ...ng spacer 16 10 01 112 009 Hinge pivot pin 4 11 01 118 002 Cylinder retaining bolt 1 12 99 025 014 Handle 22 in wide 1 13 16 132 022 Rigid caster PS 5 2 RB R 2 14 16 132 053 Swivel caster PS 5 2 RB S...

Page 6: ...FIG 2A DC Modular Power Unit MPU Electrical Components 6...

Page 7: ...FIG 2B DC Modular Power Unit Hydraulic Components 7...

Page 8: ...reduce the possibility of injury BEFORE working on the electrical system 1 Fully lower and secure the deck 2 Remove all system pressure and power sources 3 DO NOT work on the electrical components UN...

Page 9: ...e the deck 2 Remove system pressure and disconnect all power sources 3 DO NOT work on the hydraulic components UNLESS you are trained and authorized to do so DO NOT use brake fluid or jack oils in the...

Page 10: ...be seriously injured 1 The rated load in pounds of the cart appears on the product data label which is affixed to the left corner of the operator end of the deck The rated load indicates the net capa...

Page 11: ...ad with the cart BATTERY CHARGER OPERATION Working with or near lead acid batteries is dangerous ONLY work on or replace the battery if authorized and trained to do so Batteries contain sulfuric acid...

Page 12: ...and into the pump The pump pushes pressurized oil through the check valve and out to the lift cylinders To lower the deck press the DOWN pushbutton The lowering valve opens which bypasses the check v...

Page 13: ...deck or frame and all fastening hardware y cylinder or cylinder retention brackets y frame weldment y castors 5 Unusual noise or binding or evidence thereof 6 Labels affixed to the cart B Inspect mont...

Page 14: ...check battery voltage with meter Check quick connect plug Motor runs but deck doesn t move Pump not functional Contact factory Motor hums or pump squeals but either 1 the deck does not move or 2 the...

Page 15: ...eadable and undamaged Contact Vestil for replacement labels if necessary and DO NOT use the lifter until all replacement labels are affixed to the device FIG 6 Label placement Label 207 Label 208 Labe...

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