Vestil CART-DS-1000 Instruction Manual Download Page 11

L

IFT 

T

ABLE 

O

PERATION

 

:

 

 Instruct other persons in the area to stand at a safe distance while the deck raises or lowers.  Be 

certain no part of any person, clothing, or object is under any part of the platform before lowering the deck. 

The Modular Power Unit (MPU) controls the scissors lift table portion of the cart by means of a constant pressure 
(dead-man style) pushbutton controller. 

 

To raise the deck, press the “UP” button.  The button activates the motor and the deck will rise.  However, the 
deck will rise only 

as long as the control is pressed

.  When the button is released, the deck will stop moving 

and will maintain its elevated position. 

 

To lower the deck, press and hold the “DOWN” button.   In response, the lowering valve energizes and gravity 
causes the deck to descend.  The motor does not run during descent.  When the button is released, the deck 
stops descending and holds its current position. 

 

 

DO NOT use the cart if: 

1.  You notice any damage or hear unusual noise(s) while raising or lowering the deck; 
2.  The cart requires maintenance or repairs; or 
3.  The cart malfunctions in any way. 
Tag the cart “Out of Service” and immediately notify your supervisor or maintenance personnel if you notice 
anything out of the ordinary. 

 

The motor relay protection feature activates when the battery charge is low; it prevents the motor from running 
and thus the deck cannot be raised.  Adequate battery voltage is indicated by a green LED on the motor relay.  If 
the deck does not rise when you press the UP button, recharge the battery according to the instructions given in 
the section titled, “Battery Charger Operation”. 
 
The cart is manually propelled.  The MPU only powers the scissors lift table; it does not propel the cart. After 
loading the cart and properly securing the load to the deck, push the cart to the desired location. Do not exceed a 
rate of two feet per second when transporting a load with the cart. 
 
B

ATTERY 

C

HARGER 

O

PERATION

 Working with or near lead acid batteries is dangerous. ONLY work on or replace the battery if 

authorized and trained to do so. 

  Batteries contain sulfuric acid and produce explosive gases.  A battery explosion could result in loss of 

eyesight or serious burns.  ALWAYS wear eye and face protection as well as personal protective clothing as 
required by OSHA regulations (29 CFR.1910 Subpart I and 29 CFR.1926.441) whenever you work on or with 
the battery. 

  DO NOT smoke in the vicinity of the battery, and do not expose the battery to sparks or flames.  ONLY 

charge the battery in locations that are clean, dry, and well ventilated. 

 

DO NOT operate the charger if either charger cable is coiled.  Charging the battery while the cord is either 
coiled or wrapped around itself could cause a short circuit or fire, and the cord might overheat and/or melt. 

 

DO NOT lay tools or anything metallic on top of the battery. 

 

To reduce the possibility of being severely burned, remove personal items like rings, bracelets, necklaces, 
and watches.  Batteries produce enough energy to weld jewelry to metal. 

 

ALWAYS have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 

 

Replace defective cords or wires immediately. 

 

Frequently check the water level of the battery. 

 
Fully uncoil both of the charger cables.  
 
Connect the charger cables to the battery in the following order: 

1.  The ribbed wire (of the charger output cord) connects to the negative (-) terminal on the battery. 
2.  The plain wire (with text printed on it) connects to the positive (+) terminal on the battery. 

 
Plug the charger into a standard 115V receptacle.  If an extension cord is necessary, use the shortest, thickest 
cord available.  
 
When properly connected, LED’s on the charger indicate the status of battery recharging: 

 

Flashing green LED – the charger detects a poor connection to the battery. 

 

Solid yellow LED – the charger is charging the battery. 

 

Solid green LED – the battery is fully charged. The charger can remain connected to the battery 
indefinitely without harming the battery 

 

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Summary of Contents for CART-DS-1000

Page 1: ...S 1000 DC MODEL NO ________________________ SERIAL NO ________________________ VESTIL MANUFACTURING CORP 2999 NORTH WAYNE STREET P O BOX 507 ANGOLA IN 46703 TELEPHONE 260 665 7586 OR TOLL FREE 800 348...

Page 2: ...tional Standards Institute ANSI in ANSI standard Z535 6 2006 In accordance with ANSI guidelines for hazard warning language this manual identifies personal injury risks and situations that could lead...

Page 3: ...c System Operation 12 13 Maintenance Inspections 13 Troubleshooting 14 TABLE OF FIGURES FIG 1 Labeled Photograph 5 FIG 2A DC Modular Power Unit Electrical Components 6 FIG 2B DC Modular Power Unit Hyd...

Page 4: ...manual to refresh your understanding of the safe use and maintenance procedures that appear on p 10 13 If questions remain after you finish reading the manual contact Vestil for answers DO NOT attemp...

Page 5: ...ng spacer 16 10 01 112 009 Hinge pivot pin 4 11 01 118 002 Cylinder retaining bolt 1 12 99 025 014 Handle 22 in wide 1 13 16 132 022 Rigid caster PS 5 2 RB R 2 14 16 132 053 Swivel caster PS 5 2 RB S...

Page 6: ...FIG 2A DC Modular Power Unit MPU Electrical Components 6...

Page 7: ...FIG 2B DC Modular Power Unit Hydraulic Components 7...

Page 8: ...reduce the possibility of injury BEFORE working on the electrical system 1 Fully lower and secure the deck 2 Remove all system pressure and power sources 3 DO NOT work on the electrical components UN...

Page 9: ...e the deck 2 Remove system pressure and disconnect all power sources 3 DO NOT work on the hydraulic components UNLESS you are trained and authorized to do so DO NOT use brake fluid or jack oils in the...

Page 10: ...be seriously injured 1 The rated load in pounds of the cart appears on the product data label which is affixed to the left corner of the operator end of the deck The rated load indicates the net capa...

Page 11: ...ad with the cart BATTERY CHARGER OPERATION Working with or near lead acid batteries is dangerous ONLY work on or replace the battery if authorized and trained to do so Batteries contain sulfuric acid...

Page 12: ...and into the pump The pump pushes pressurized oil through the check valve and out to the lift cylinders To lower the deck press the DOWN pushbutton The lowering valve opens which bypasses the check v...

Page 13: ...deck or frame and all fastening hardware y cylinder or cylinder retention brackets y frame weldment y castors 5 Unusual noise or binding or evidence thereof 6 Labels affixed to the cart B Inspect mont...

Page 14: ...check battery voltage with meter Check quick connect plug Motor runs but deck doesn t move Pump not functional Contact factory Motor hums or pump squeals but either 1 the deck does not move or 2 the...

Page 15: ...eadable and undamaged Contact Vestil for replacement labels if necessary and DO NOT use the lifter until all replacement labels are affixed to the device FIG 6 Label placement Label 207 Label 208 Labe...

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