Vestil CART-DS-1000 Instruction Manual Download Page 14

 

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T

ROUBLESHOOTING

If the unit does not operate, check all of the electrical connections. In particular, examine the connections at the 
battery, the motor, and all points at which a wire connects to the chassis.  Also check the quick-connect plug at 
the end of the pendant control cord.  If the connection is loose, push the plug into the socket. 

At room temperature, a fully charged lead acid battery in nominal condition should hold 12.65 volts of electrical 
energy.  The battery is fully discharged when the voltage drops to 11.9 volts.  Do NOT check the voltage unless 
the charger has been turned off for at least 1/2 hour. 

If the batteries don’t recharge, check the 115V supply circuit in the charger.  Also measure the output from the 
charger with a voltmeter.  If the charger is in normal operating condition, determine the battery’s state of charge 
with a hydrometer or a voltmeter. 

 

Problem: Possible 

cause(s): Action: 

Power unit doesn’t run when “UP” 
button is pressed. 
 
 
 

Upper-travel limit switch is 
engaged or bad. 
Bad motor relay coil. 
Battery voltage low. 
 
Control cable connector is loose. 

Test with meter; replace if bad. 
 
Test with meter; replace if bad. 
If LED on motor relay is not on, 
check battery voltage with meter. 
Check quick-connect plug. 

Motor runs but deck doesn’t move. 

Pump not functional. 

Contact factory. 

Motor hums or pump squeals, but 
either: 

1.  the deck does not move; or 
2.  the platform moves very slowly. 

Platform overloaded. 
 
Pressure relief opening at full 
pressure. 

Verify that the load doesn’t 
exceed the table’s capacity. 
Check for structural damage or 
binding of the scissor legs, etc.   
Check for platform overload 
condition. 

Spongy or jerky deck movement. 

Excessive air in the hydraulic 
cylinders. 

Bleed air per procedure 
described in this manual. 

Deck won’t lower. 

Solenoid coil is bad or connector 
is loose. 
Solenoid valve or suction hose 
screen plugged. 
Physical blockage of the 
structure. 
 
 

Check with meter.  Check quick-
connect plug. 
Remove and inspect.  Clean per 
instructions in this manual. 
Inspect for foreign material or 
objects that might block the leg 
set or its rollers. 
 

Platform lowers too slowly. 

Pinched hose. 
 
Flow control spool sticking.  
 
 
Velocity fuse locking (platform 
only slowly creeps down). 

Check pressure, supply, and 
return hoses for kinks. 
Remove plug from FC port; push 
on flow spool to ensure it is fully 
pressed into the cavity. 
Same as for jerky deck 
movement. 

Platform rises but slowly loses elevation 
(drifts down). 

Contamination holding open the 
lowering valve or the check 
valve. 

Remove and inspect.  Clean per 
instructions in this manual. 

Summary of Contents for CART-DS-1000

Page 1: ...S 1000 DC MODEL NO ________________________ SERIAL NO ________________________ VESTIL MANUFACTURING CORP 2999 NORTH WAYNE STREET P O BOX 507 ANGOLA IN 46703 TELEPHONE 260 665 7586 OR TOLL FREE 800 348...

Page 2: ...tional Standards Institute ANSI in ANSI standard Z535 6 2006 In accordance with ANSI guidelines for hazard warning language this manual identifies personal injury risks and situations that could lead...

Page 3: ...c System Operation 12 13 Maintenance Inspections 13 Troubleshooting 14 TABLE OF FIGURES FIG 1 Labeled Photograph 5 FIG 2A DC Modular Power Unit Electrical Components 6 FIG 2B DC Modular Power Unit Hyd...

Page 4: ...manual to refresh your understanding of the safe use and maintenance procedures that appear on p 10 13 If questions remain after you finish reading the manual contact Vestil for answers DO NOT attemp...

Page 5: ...ng spacer 16 10 01 112 009 Hinge pivot pin 4 11 01 118 002 Cylinder retaining bolt 1 12 99 025 014 Handle 22 in wide 1 13 16 132 022 Rigid caster PS 5 2 RB R 2 14 16 132 053 Swivel caster PS 5 2 RB S...

Page 6: ...FIG 2A DC Modular Power Unit MPU Electrical Components 6...

Page 7: ...FIG 2B DC Modular Power Unit Hydraulic Components 7...

Page 8: ...reduce the possibility of injury BEFORE working on the electrical system 1 Fully lower and secure the deck 2 Remove all system pressure and power sources 3 DO NOT work on the electrical components UN...

Page 9: ...e the deck 2 Remove system pressure and disconnect all power sources 3 DO NOT work on the hydraulic components UNLESS you are trained and authorized to do so DO NOT use brake fluid or jack oils in the...

Page 10: ...be seriously injured 1 The rated load in pounds of the cart appears on the product data label which is affixed to the left corner of the operator end of the deck The rated load indicates the net capa...

Page 11: ...ad with the cart BATTERY CHARGER OPERATION Working with or near lead acid batteries is dangerous ONLY work on or replace the battery if authorized and trained to do so Batteries contain sulfuric acid...

Page 12: ...and into the pump The pump pushes pressurized oil through the check valve and out to the lift cylinders To lower the deck press the DOWN pushbutton The lowering valve opens which bypasses the check v...

Page 13: ...deck or frame and all fastening hardware y cylinder or cylinder retention brackets y frame weldment y castors 5 Unusual noise or binding or evidence thereof 6 Labels affixed to the cart B Inspect mont...

Page 14: ...check battery voltage with meter Check quick connect plug Motor runs but deck doesn t move Pump not functional Contact factory Motor hums or pump squeals but either 1 the deck does not move or 2 the...

Page 15: ...eadable and undamaged Contact Vestil for replacement labels if necessary and DO NOT use the lifter until all replacement labels are affixed to the device FIG 6 Label placement Label 207 Label 208 Labe...

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