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Table of Contents

 

Rev. 10/2/2020 

LLW MANUAL 

Table of Contents

 

Copyright 2020 Vestil Manufacturing Co. 

Page 

4

 of 

21

 

 

 

 

 

 

SIGNAL WORDS 

This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL 

WORDS. A safety message appears with a signal word that describes an improper/dangerous use of the product. The 

signal word indicates the seriousness of the injury that could result from the described use. 

 

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or 

SERIOUS INJURY.  Use of this signal word is limited to the most extreme situations. 
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or 

SERIOUS INJURY. 
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or 

MODERATE injury.

 

 

 

Identifies practices likely to result in product/property damage, such as operation that 

might damage the product. 

 

 

SAFETY INSTRUCTIONS 

We strive to identify foreseeable hazards associated with the use of our products. However, material handling is 

dangerous. No manual can address every risk. Ultimately, the most effective means for preventing injury is for the 

end-user to apply sound judgment whenever using this lifter.

 

 

 

 

Improper or careless operation might result in serious personal injuries. Always apply material handling 

techniques learned during training. 

 

Failure to read and understand the entire manual before assembling, using or servicing the product 

constitutes misuse

.

 Read the manual to refresh your understanding of proper use and maintenance procedures as 

necessary. 

  Inspect the lifter before each use as instructed in 

Inspections & Maintenance

 on p. 20.  DO NOT use the lifter 

unless it is in satisfactory condition.  

  Before using the lifter, inspect the area where it will be used. Look for conditions that affect the use of the lifter. 

  Regardless of whether the lifter is loaded or unloaded, DO NOT stand or travel under the deck.   

  Instruct others to stay clear of the device and the supported load during operation. 

  Avoid contact with moving parts during operation, i.e. the cable or cylinder, deck, wheels, casters, and rollers. 

  DO NOT allow people to ride on the lifter. 

  Failure to properly position a load on the deck might result in injury: 

  1.  DO NOT exceed the capacity.  Capacity information appears on label 287 as shown i

Labeling diagram

 on p. 

20. Also see appropriate 

Specifications

 information on either 

p. 2

 or 

p. 3

. 

  2.  ALWAYS properly center and evenly distribute the load. DO NOT handle off-center loads or loads that cannot 

be centered.   

  3.  Start/stop gradually to avoid upsetting the load on the deck. Strap loads to the deck if they might roll or slide. 

  4.  NEVER tilt the lifter while carrying a load.   

  ALWAYS observe the deck while raising and lowering it. The deck should  maintain levelness and should  rise 

smoothly. Watch for binding or jerky movement and listen for unusual noises.  Tag the unit "Out of order" and do not 

use it if you observe anything abnormal. 

  Only use this lifter on even, level ground. DO NOT transport loads across inclines or stairs. 

  Enlist a coworker to help you lift, load, and unload the unit whenever necessary. 

  DO NOT perform maintenance on this product UNLESS it is unloaded and the deck is lowered. If the unit requires 

repairs, ONLY install manufacturer-approved replacement parts. 

  Before leaving the unit unattended, unload it and lower the deck. 

  DO NOT use the lifter UNLESS all labels are in place and readable. See 

Labeling diagram

 on p. 20. 

  DO NOT modify this product in any way. Modifying the lifter automatically voids the 

Limited Warranty

 and might 

make it unsafe to use. See p. 21. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for ALLPW

Page 1: ...ies of this instruction manual may be downloaded from https www vestil com page manuals php Vestil Manufacturing Corp 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 or Toll...

Page 2: ...standard models appear in the diagrams and tables MODEL LLW 242060 4SFL ALLW 2420 4SFL Net weight 192 lb 87 0 kg 127 lb 57 7 kg Capacity 500 lb 227 3 kg 400 lb 181 8 kg MODEL LLW 202058 FW ALLW 2020...

Page 3: ...ALLPW FW ALLPW 500 FWFL Model Net weight Capacity LLPW 500 FW 156 lb 70 9 kg 400 lb 181 8 kg ALLPW 500 FW 93 lb 42 2 kg 400 lb 181 8 kg ALLPW 500 FWFL 94 lb 42 7 kg 400 lb 181 8 kg Model Net weight C...

Page 4: ...tory condition Before using the lifter inspect the area where it will be used Look for conditions that affect the use of the lifter Regardless of whether the lifter is loaded or unloaded DO NOT stand...

Page 5: ...R GUIDE 8 5 16 132 058 WHEEL POLY ON POLY 2 16 11107 HEX BOLT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 17 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC F...

Page 6: ...LT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 18 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 5 7 33018 USS FLAT WASHER Z PLATED 3 4 4 19 36106...

Page 7: ...A ZINC PLATED 1 4 20 2 6 33018 USS FLAT WASHER Z PLATED 3 4 4 20 01 640 031 PUMP MANUAL STK 24 FHJ 1 7 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 2 21 13 025 004 002 HANDLE WITH HOLES 1 8 65107...

Page 8: ...5 BAR RETAINER 1 7 33018 USS FLAT WASHER Z PLATED 3 4 4 23 21 001 132 FINAL ASSEMBLY W O SHIPPING 1 8 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 23 1 21 145 001 SPECIALTY HARDWARE PUSH PULL CL...

Page 9: ...106 HEX NUT GRADE A ZINC PLATED 3 8 16 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 19 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 33018 USS FLAT WASHER Z PLATED 3 4 5 20 99 145 067 COMPRESSION SLE...

Page 10: ...2 2 19 33614 LOCK WASHER Z PLATED 10 4 8 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 2 20 36030 10 32 HEX NUT 4 9 16 132 011 CASTER SWIVEL 4X2 4 21 21 042 002 001 HAND WINCH ONE PIECE STRA...

Page 11: ...5 16 LG RETAINING CLEVIS 1 20 16 132 200 CASTER PP 8 2 W RED 2 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 1 21 13 025 004 002 HANDLE WITH HOLES 1 8 16 132 009 PP 4 1 25 W 2 22 31802 SCREW SELF TAPPING SC...

Page 12: ...POLY ON POLY 2 15 11107 HEX BOLT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 5 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 16 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 5 6 33018 USS FLAT...

Page 13: ...SHER Z PLATED 3 4 4 22 33 513 032 WELDMENT DECK 1 7 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 23 21 001 132 FINAL ASSEMBLY W O SHIPPING 1 8 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 23 1 21 145...

Page 14: ...INING RING PHOSPHATE 3 4 2 17 21 017 087 STIFFENER BAR 1 6 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 18 21 527 001 SUB ASSEMBLY PULLEY W BUSHING 1 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 19...

Page 15: ...1 15 16 LG RETAINING CLEVIS 3 20 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 21 13 025 004 002 HANDLE WITH HOLES 1 8 42 027 005 ROLLER GUIDE ROLLER 8 22 31802 SCR...

Page 16: ...AT WASHER Z PLATED 3 16 10 4 8 11113 HEX BOLT GRADE A PLAIN FINISH 3 8 16 X 2 1 2 2 20 33614 LOCK WASHER Z PLATED 10 4 9 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 2 21 36030 10 32 HEX NUT...

Page 17: ...HATE 3 4 2 20 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 42 027 005 ROLLER GUIDE ROLLER 8 21 16 132 011 CASTER SWIVEL 4X2 4 8 21 112 002 PIN ROLLER 4 22 16 132 200 CASTER PP 8 2 W RED 2 9 16 132 009 PP...

Page 18: ...plus the weight of the lifter and a full capacity load Perform the following function test before each use 1 Raise and lower the deck and confirm normal operating condition of the lift mechanisms 2 T...

Page 19: ...raph the unit from multiple angles so that all operating mechanisms are clearly visible Take close range photographs of the labeling applied to the truck Raise and lower the deck Describe the operatio...

Page 20: ...ion of the rubber pad Replace the pad if wear or damage affects its function Maintenance Implement a maintenance program to ensure that the lifter functions properly Page 9 of ANSI ITSDF standard B56...

Page 21: ...ic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How lo...

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