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VESPA SPIRIT 150 3V ABS, Owner'S Manual

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VESPA SPIRIT 150 3V ABS Owner'S Manual Download Page 75

03_41

Front disc brake (03_41)

The brake disc and pad wear is automatically compensated, therefore it has no effect
on the functioning of the front and rear brakes. For this reason it is not necessary to
adjust the brakes. An excessively elastic brake lever stroke may indicate the presence
of air in the braking circuit or a failure in the braking system. In this case, mainly due
to the importance of brakes to guarantee safe riding conditions, the vehicle should be
taken to an 

Authorised Service Centre or Dealer.

CAUTION

BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE.

CAUTION

HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE
CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER,
IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK-
ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING
SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF-
TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU
HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW
THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE
CORRECT POSITION.

CAUTION

THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE
ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. IN OR-
DER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY
WHEN RIDING IN THESE ROAD CONDITIONS.

75

3 Maintenance

Summary of Contents for SPIRIT 150 3V ABS

Page 1: ... using your vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new vehicle well and that it will continue to give you satisfactory service for many years to come This booklet forms an integral part of the vehicle should the vehicle be sold it must be transferred to the...

Page 2: ...regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described in this booklet require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised Dealer or Service Centres 2 ...

Page 3: ...ging the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight parts of the booklet that should be read with particular care The different symbols are used to make each topic in the man...

Page 4: ...4 ...

Page 5: ...32 Tyre pressure 34 Shock absorbers adjustment 35 Running in 36 Starting up the engine 36 Difficult start up 38 Stopping the engine 38 Catalytic silencer 39 Stand 40 Automatic transmission 41 Safe driving 41 MAINTENANCE 45 Engine oil level 46 Engine oil level check 46 Engine oil top up 47 Warning light insufficient oil pressure 48 Engine oil change 48 Hub oil level 49 Tyres 51 Spark plug dismantle...

Page 6: ...hicle 77 Cleaning the vehicle 77 Troubleshooting 79 TECHNICAL DATA 83 Data 84 Tool kit 89 SPARE PARTS AND ACCESSORIES 91 Warnings 92 SCHEDULED MAINTENANCE 95 Scheduled servicing table 96 Table of recommended products 98 6 ...

Page 7: ...Vespa Sprint 125ie 150ie 3Valvole ABS Chap 01 Vehicle 7 ...

Page 8: ...Dashboard 01_01 01_01 8 1 Vehicle ...

Page 9: ... button C Horn button D Turn indicator switch E Rear brake lever F Light switches G Instrument panel H Engine stop switch I Front brake lever L Acceleration knob M MODE button N Starter button Analogue instrument panel 01_02 9 1 Vehicle ...

Page 10: ...01_02 A Speedometer B Immobilizer LED 10 1 Vehicle ...

Page 11: ...Digital lcd display 01_03 G Fuel gauge with petrol symbol H Total and partial odometer I Clock By turning the ignition key to the ON position all the digital display functions will light up for a few seconds TOTAL AND PARTIAL ODOMETER H Acting on the MODE button this indicator displays the following functions in sequence Total odometer TOTAL Partial odometer A TRIP A Partial odometer B TRIP B 11 1...

Page 12: ..._04 Setting the hour minutes function 01_04 To set or adjust the clock with vehicle running or with key inserted in ON position proceed as follows short press the MODE button in sequence until the total odometer appears on the display long press to enter the hour display adjust the hour by short pressing the MODE button with a long press the set value is confirmed or present value if not modified ...

Page 13: ... MODE button 01_05 With the vehicle on or with the key in the ON position short press the MODE button A to change the odometer display TOTAL TRIP A TRIP B With a long press of the MODE button the following is possible on the TOTAL screen page proceed with clock adjustment on the TRIP A or TRIP B screen page reset the relative counter Keyswitch 01_06 The key switch A is located on the knee guard pa...

Page 14: ...Ignition disabled extractable key mechanical antitheft device enabled 01_07 Locking the steering wheel 01_07 Turn the handlebar to the left as far as it will go turn the key to LOCK and remove the key CAUTION NEVER TURN THE KEY TO LOCK OR OFF WHILE RIDING 01_08 Releasing the steering wheel 01_08 Insert the key and turn to OFF CAUTION NEVER TURN THE KEY TO LOCK OR OFF WHILE RIDING 14 1 Vehicle ...

Page 15: ...on 1 The right turn indicators turn on by moving the switch D to the right to position 2 The turn indicator switch D turns automatically to position 0 keeping the reques ted function To cancel the request and turn the activated indicators off press the switch D 01_10 Horn button 01_10 Push the C button to sound the horn 15 1 Vehicle ...

Page 16: ...to 2 the high beam light flashes CAUTION DO NOT PLACE TRANSPORT OBJECTS AND OR CLOTHES OVER THE FRONT HEADLIGHT ASSEMBLY WHEN THE HEADLIGHT IS TURNED ON OR OFF FAILURE TO FOLLOW THIS PRECAUTION MAY CAUSE OVERHEATING AND THE SUBSEQUENT FUSION OF THE GLASS 01_12 Start up button 01_12 To start the engine pull either brake lever and press the button N 16 1 Vehicle ...

Page 17: ...lock This system prevents the front wheel from locking to avoid the risk of falling In case of failure of the ABS system immediately reported to the rider with ABS warn ing light on the instrument panel the vehicle retains the characteristics of a conven tional braking system In case of ABS warning light reduce speed and go to an Authorised Service Centre for the appropriate checks The safety prov...

Page 18: ...R SIMILAR SITUATIONS N B THE ABS WARNING LIGHT TURNS ON AND STAYS ON UNTIL REACHING 5 KM H CAUTION IN THE EVENT OF MALFUNCTION OF THE BATTERY THE ABS SYSTEM TURNS OFF WARNING ANY FLASHING OF THE ABS WARNING LIGHT DURING DRIVING INDICATES A MALFUNCTION OF THE LOCKING SYSTEM CONTACT IMMEDIATELY AN AU THORISED SERVICE CENTRE WITH THE VEHICLE STOPPED THE FLASHING OF THE ABS WARNING LIGHT INDICATES A C...

Page 19: ...e to be started 01_16 Keys 01_16 01_17 01_18 The vehicle is supplied with two types of keys The A key with a brown grip and the MASTER key Only a single copy of this key is supplied which is necessary to pro gram all your other keys and for your dealer to perform some maintenance operations We therefore recommend that it be used only under exceptional circumstances The blue key B single copy suppl...

Page 20: ...the PIAGGIO IMMOBILIZER system is signalled by a flashing warning light B see the Analogue instrument panel section In order to reduce battery discharge the indicator LED turns off automatically after 48 hours of uninterrupted functioning Should the system fail different LED flashing patterns will provide the Authorised Service Centre with information on the type of fault detected 20 1 Vehicle ...

Page 21: ...the engine with the engine stop switch This happens even if the starter key is in ON When supplementary keys are required remember that the programming up to a maximum of three keys must be performed on all the keys whether they are new or already in your possession Take the key with the brown grip and all the blue keys supplied to an Authorised Service Centre The codes of keys not submitted for t...

Page 22: ... OFF again and pull it out In this way a maximum of 3 blue keys can be programmed by repeating the above procedure and keeping the indicated times Final step brown key After extracting the last blue key insert the brown key again and turn it to ON carry out this operation within 10 seconds after extracting the previous key Leave it in this position for 1 to 3 seconds and return it to OFF Proper pr...

Page 23: ... cap A is under the saddle To reach it tip the saddle forwards CAUTION WHILE REFUELLING AVOID USING ELECTRONIC DEVICES AND OR MOBILE PHONES WHICH DUE TO PETROL VAPOURS MAY CAUSE DAMAGE TO THINGS AND OR PERSONS CAUTION WARNING DURING REFUELLING INSERT THE NOZZLE ALL THE WAY INTO THE TANK AT THE FIRST STOP INTERRUPT FUELLING AND DO NOT CONTINUE FILLING IN ORDER TO PREVENT FUEL SPILLS WHICH MAY OCCUR...

Page 24: ...E REPEATED AT REGULAR INTERVALS UNTIL THE ENGINE IS COOLED DOWN THIS IS NOT A MALFUNCTION BUT THE NORMAL PERFORM ANCE OF THE VALVES IN THE VEHICLE 01_21 Opening the saddle 01_21 01_22 01_23 With the key in OFF position ON or with the engine ON the saddle can be elec trically open by pressing button A When lifting the saddle you access the fuel tank cap helmet compartment 24 1 Vehicle ...

Page 25: ... PARTMENT BY REMOVING IT SHOWS THE ENGINE AIR INTAKE DO NOT OBSTRUCT EXTERNALLY OR INTERNALLY WITH ANY OBJECT THE ENDS UNDER THE SADDLE IN ORDER TO AVOID SERIOUS ENDANGERING OF THE VEHICLE 01_24 Opening the side panels 01_24 01_25 01_26 To remove the front cover proceed as follows remove the clip on badge paying attention to the vehicle bodyworks 25 1 Vehicle ...

Page 26: ...entification 01_27 01_28 Identification registration numbers are made up of a prefix and a number stamped on the chassis and on the engine These numbers must always be quoted when ordering spare parts We recommend checking that the chassis registration number stamped on the vehicle corresponds with that on the vehicle documentation 26 1 Vehicle ...

Page 27: ...NS IMPOUNDING OF THE VEHICLE ETC 01_27 Chassis number The chassis number A is stamped near the fuel tank To read it proceed as follows lift the saddle lift the helmet compartment by removing it 01_28 Engine number The engine number B is stamped near the rear left shock absorber lower support 27 1 Vehicle ...

Page 28: ...o LOCK the glove box is locked 01_30 Bag clip 01_30 01_31 The bag hook is placed on the saddle end To use the hook slide it off from the front Maximum applicable load 1 5 kg FOR THE USER SAFETY THE DIMENSIONS OF THE LOAD SHOULD NOT BE EXCEEDED BY THE PERIMETER OF THE VEHICLE OR PREVENT AT ALL THE RIDING 28 1 Vehicle ...

Page 29: ...T C TO ACCESS IT LIFT THE HELMET COM PARTMENT BY REMOVING IT SHOWS THE ENGINE AIR INTAKE DO NOT OBSTRUCT EXTERNALLY OR INTERNALLY WITH ANY OBJECT THE ENDS UNDER THE SADDLE IN ORDER TO AVOID SERIOUS ENDANGERING OF THE VEHICLE 29 1 Vehicle ...

Page 30: ...30 1 Vehicle ...

Page 31: ...Vespa Sprint 125ie 150ie 3Valvole ABS Chap 02 Use 31 ...

Page 32: ...ng of front and rear brakes 02_02 Refuelling 02_02 Fill fuel tank A with unleaded petrol minimum octane rating 95 When the fuel reaches the low fuel level the warning light on the instrument panel lights up CAUTION SHUT OFF THE ENGINE BEFORE REFUELLING WITH PETROL PETROL IS HIGHLY FLAMMABLE DO NOT LET PETROL SPILL FROM THE TANK OR WHILE REFUELLING CAUTION DO NOT BRING NAKED FLAMES OR CIGARETTES NE...

Page 33: ...K AT THE FIRST STOP INTERRUPT FUELLING AND DO NOT CONTINUE FILLING IN ORDER TO PREVENT FUEL SPILLS WHICH MAY OCCUR EVEN AFTER RE FUELLING CAUTION DURING REFUELLING AVOID FUEL LEAKAGES WHICH MAY CAUSE DAMAGE TO THINGS OR PERSONS AND FIRE HAZARD Characteristic Fuel tank capacity 8 0 1 l N B WITH THE VEHICLE AT A STANDSTILL WITH WARM ENGINE THERE CAN BE A SHORT NOISE REPEATED AT REGULAR INTERVALS UNT...

Page 34: ...table CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRE INFLATION PRESSURE Front tyre pressure 1 8 bar Rear tyre pressure 2 0 bar TYRES Front tyre Tubeless 110 70 12 47P Rear tyre Tubeless 120 70 12 58P 34 2 Use ...

Page 35: ...er to carry out this operation you will need to use the specific spanner in the kit Spring preloading increases by turning the ring nut towards A but decreases if the ring nut is turned towards B CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER COULD REDUCE THE COM FORT OF THE RIDE AND THE PRECISION OF THE STEERING WARNING WE RECOMMEND WE...

Page 36: ...hat starting is effected by turning the throttle grip to idle speed to start off from stationary position progressively twist the throttle grip The vehicle is equipped with an electrical fuel pump that switches on automatically as soon as the engine is started To start it up it is necessary to Rest the vehicle on its centre stand ensuring the rear wheel is not touching the ground Keep the throttle...

Page 37: ...IN CLOSED AREAS SINCE EX HAUST GASES ARE TOXIC CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE THAT THE EX HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS 37 2 Use ...

Page 38: ...cause of this problem and to re establish the vehicle proper functioning 02_12 Stopping the engine 02_12 02_13 After the vehicle has been stopped with the throttle grip fully closed turn the key to OFF extractable key and or place the engine stop switch H to 1 OFF CAUTION DUE TO THE HIGH TEMPERATURES THAT CAN BE REACHED IN THE CATA LYTIC CONVERTER WHEN PARKING THE VEHICLE PAY ATTENTION TO THE MUFF...

Page 39: ...TO PREVENT THAT THE BATTERY DISCHARGES TURN THE IGNITION KEY IN POSITION OFF EXTRACTABLE KEY 02_14 Catalytic silencer 02_14 CAUTION TAMPERING WITH THE CATALYTIC SILENCER MAY CAUSE SEVERE DAMAGE TO THE ENGINE CAUTION DUE TO THE HIGH TEMPERATURES THAT CAN BE REACHED IN THE CATA LYTIC CONVERTER WHEN PARKING THE VEHICLE PAY ATTENTION TO THE MUFFLER TO AVOID SERIOUS BURNS OR FIRE THE MUFFLER SHOULD NEV...

Page 40: ...hicle backward using the handlebar CAUTION PARK THE MOTORCYCLE ON SAFE AND LEVEL GROUND CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE THAT THE EX HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS 40 2 Use ...

Page 41: ...tart ing off on slopes greater than 25 etc 1 Do not continue riding in such conditions 2 Let the clutch cool down with the motor at idling speed for a few minutes 02_17 Safe driving 02_17 Some simple tips are provided below that will enable you to use your vehicle on a daily basis in greater safety and peace of mind Your skill and your mechanical knowledge are the basis of a safe ride We recommend...

Page 42: ...ON THAT MODIFIES THE VEHICLE S PERFORMANCES SUCH AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID DEN BY LAW AND RENDERS THE VEHICLE NO LONGER CONFORMING TO THE APPROVED TYPE AND DANGEROUS FOR RIDING CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE WARNING IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER ADDING ACCESSORIES...

Page 43: ...AN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW IF THERE ARE ANY NON PIAGGIO ACCESSORIES INSTALLED OR AN AB NORMAL LOAD OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON DITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED 43 2 Use ...

Page 44: ...44 2 Use ...

Page 45: ...Vespa Sprint 125ie 150ie 3Valvole ABS Chap 03 Maintenance 45 ...

Page 46: ...ems it is advisable to control oil level every time the vehicle is used 03_01 Engine oil level check 03_01 03_02 Every time the vehicle is used visually inspect the level of the engine oil when the engine is cold after completely unscrewing the oil cap dipstick The oil level should be somewhere between the MAX and MIN index marks on the level rod A while the oil is being checked the vehicle must b...

Page 47: ...p up 03_03 The oil should be topped up after having checked the level and in any case by adding oil without ever exceeding the MAX level Take your vehicle to an Authorised Service Centre to have the engine oil checked and if necessary topped up as indi cated in the scheduled maintenance table 47 3 Maintenance ...

Page 48: ...ur vehicle to an Authorised Serv ice Centre Engine oil change To change the engine oil and the oil filter as indicated in the scheduled maintenance table contact an Authorised Service Centre CAUTION RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE TOPPING UP THE ENGINE WITH AN EXCESS...

Page 49: ... of which 120 cm in the filtering cartridge Hub oil level 03_05 Check the presence of oil in the hub according to the regular controls shown in the table of the scheduled maintenance WARNING FOR THE REGULAR CHECK OF THE HUB OIL LEVEL SHOWN IN THE SCHED ULED MAINTENANCE TABLE CONTACT AN Authorised Service Centre FOR THE CONTROLS OF THE HUB OIL LEVEL THAT ARE NOT PREDETER MINED BY THE SCHEDULED MAIN...

Page 50: ...HUB LUBRICATION OR WITH CONTAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE Characteristic Hub oil 270 cm TOP UP If necessary carry out the top up DO NOT use the vehicle and contact an Author ised Service Centre CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL CHANGE CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS ...

Page 51: ... tyre tread Also check that the tyres do not show signs of splitting at the sidewalls or irregular tread wear If this occurs go to an authorised workshop or at least a workshop adequately equipped to remove and refit tyres CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD ...

Page 52: ...e screw B Slide off the spark plug tube C Remove the spark plug using the box spanner supplied Fitting Use the box spanner to refit the spark plug in its saddle then tighten it Care should be taken while installing and fixing it with the correct inclination Insert the spark plug tube C Place the inspection cover A and tighten the screw B CAUTION FOLLOW THESE PROCEDURES VERY CAREFULLY TO AVOID ANY ...

Page 53: ... SERIOUS DAMAGE TO THE ENGINE CAUTION PROCEED WITH CAUTION DO NOT DAMAGE THE TONGUES OR THEIR SEATS HANDLE THE PAINTED AND PLASTIC COMPONENTS CAREFULLY DO NOT SCRATCH OR DAMAGE THEM Characteristic Spark plug NGK CR8EB Removing the air filter To remove and clean the air filter follow the indications in the scheduled maintenance table contact an Authorised Service Centre 53 3 Maintenance ...

Page 54: ... brake fluid level is correct If the brake fluid level is certified to the reference MIN go to an Authorised Service Centre or carry out the top up as indicated If the brake fluid level is lower than the reference MIN do not use the vehicle and contact an Authorised Service Centre 03_10 Braking system fluid top up 03_10 03_11 03_12 03_13 To access the brake fluid tank remove the upper handlebar co...

Page 55: ...move the tank cover D after sliding off the two fixing screws E Refill with the prescribed brake fluid type only paying attention not to exceed the maximum allowed level and indicated by the inspection sight glass Under standard climatic conditions replace fluid as indicated in the scheduled main tenance table This operation must be carried out by trained technicians please contact your nearest De...

Page 56: ...OPIC THAT IS IT ABSORBS MOISTURE FROM THE SURROUNDING AIR IF MOISTURE CONTAINED IN THE BRAKE FLUID EX CEEDS A CERTAIN VALUE THIS WILL RESULT IN INEFFICIENT BRAKING NEVER USE BRAKE LIQUID IN OPEN OR PARTIALLY USED CONTAINERS Recommended products AGIP BRAKE 4 Brake fluid SAE J 1703 FMVSS 116 DOT 3 4 ISO 4925 CUNA NC 956 DOT 4 synthetic fluid FITTING To fit the removed components to access the brake ...

Page 57: ...maintenance WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA TIONS IN FORCE CAUTION ELECTROLYTE CONTAINS SULPHURIC ACID AVOID CONTACT WITH EYES SKIN AND CLOTHES IN CASE OF ACCIDENTAL CONTACT RINSE WITH ABUN DANT WATER AND CONSULT A DOCTOR CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRIC SYSTEM NEVER DISCON NECT THE WIRING...

Page 58: ...ry cover working in reverse order what is de scribed in the instructions of the Battery paragraph CAUTION DO NOT REVERSE THE POLARITY RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA TIONS IN FORCE Characteristic Battery Sealed 12 V 6 Ah 58 3 Maintenance ...

Page 59: ...This keeps all the engine components as well as the battery in good working order Take your vehicle to a garage as indicated in the Vehicle not used for extended periods section to have the battery removed Have the battery cleaned charged fully and stored in a dry ventilated place Recharge at least once every two months N B THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1 10 OF THE RATED CAPA...

Page 60: ...trical system is protected by a main fuse and five secondary fuses positioned as MAIN FUSEBOX A battery compartment Access to the main fuse 1 and secondary fuse 6 Remove the battery compartment cover as described in the Battery paragraph Open the fusebox 03_19 SECONDARY FUSES B in the front case Access to secondary fuses Open the front case Open the fuse holders 60 3 Maintenance ...

Page 61: ...2 Capacity 5 A Protected circuits ignition switched live instrument panel indicators antitheft device pre installation stop lights starter circuit headlight relay horn daylight running lights digital display Fuse No 3 Capacity 5 A Protected circuits ignition switched live tilting sensor control unit ABS control unit 61 3 Maintenance ...

Page 62: ...switched live saddle opener actuator Fuse No 6 Capacity 10 A Protected circuits battery powered ABS control unit CAUTION BEFORE REPLACING THE FUSE IT IS NECESSARY TO FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW DO NOT REPLACE THE FUSE WITH ANY ALTERNATIVE FORM OF CONDUC TOR CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRIC SYSTEM NEVER DISCON NECT THE WIRING WHILE THE ENGINE IS RUNNING DO NOT T...

Page 63: ...UT STRICT ATTENTION TO THE TECHNICAL SPEC IFICATIONS OF THE SYSTEM CAN CAUSE MALFUNCTIONING AND RISK OF FIRE CAUTION PROCEED WITH CAUTION DO NOT DAMAGE THE TONGUES OR THEIR SEATS HANDLE THE PAINTED AND PLASTIC COMPONENTS CAREFULLY DO NOT SCRATCH OR DAMAGE THEM 03_21 Lamps 03_21 In this section are listed the bulb types for the vehicle fitting 63 3 Maintenance ...

Page 64: ...D Quantity 1 rear daylight running light bulb Type Incandescent Power 12V 10W Quantity 1 License plate light bulb Type Incandescent Power 12V 5W Quantity 1 Front turn indicator light bulb Type Halogen BAZ9s base amber Power 12V 6W Quantity 1 RHS 1 LHS Rear turn indicator light bulb Type Halogen BAZ9s base amber Power 12V 6W 64 3 Maintenance ...

Page 65: ...ont headlight assembly remove the upper handlebar cover and proceed as follows Remove on both sides of the vehicle the screw A fixing the surround of the head light assembly Remove the surround of the headlight assembly by releasing it from the upper fixing 03_23 Remove the two screws B 65 3 Maintenance ...

Page 66: ...ff Remove the rubber protection D 03_26 Turn it anticlockwise remove the ring nut E Slide off the bulb F and replace it with one of the same electric characteristics When refitting pay attention to the correct positioning of the rubber protection CAUTION DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB ELECTRICAL CONNECTOR N B IF MISTING IS NOTICED ON THE INSIDE OF THE TAIL LIGHT CHECK T...

Page 67: ...LTRATING CONTACT AN AUTHORISED SERVICE CENTRE CAUTION DO NOT PLACE TRANSPORT OBJECTS AND OR CLOTHES OVER THE FRONT HEADLIGHT ASSEMBLY WHEN THE HEADLIGHT IS TURNED ON OR OFF FAILURE TO FOLLOW THIS PRECAUTION MAY CAUSE OVERHEATING AND THE SUBSEQUENT FUSION OF THE GLASS FRONT HEADLIGHT ASSEMBLY BULBS High low beam light bulb Type Halogen HS1 Power 12V 35 35W Quantity 1 67 3 Maintenance ...

Page 68: ... projected light beam on the screen is not higher than 9 10 or lower than 7 10 of the distance from the ground to the centre of the vehicle headlamp If this is not the case adjust the headlight by operating the screw A N B THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS REFER TO THE STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE ...

Page 69: ...der 03_31 CAUTION THE DAYLIGHT RUNNING LIGHTS LOCATED ON THE FRONT SHIELD ARE OF LED TYPE IN THE EVENT OF MALFUNCTION WE RECOMMEND CONTACT ING AN AUTHORISED SERVICE CENTRE FOR REPLACEMENT TURN INDICATOR BULBS FRONT POSITION Front turn indicator light bulb Type Halogen BAZ9s base amber Power 12V 6W Quantity 1 RHS 1 LHS Front side light bulb Type LED 69 3 Maintenance ...

Page 70: ...out the bulb holder B from its seat by turning it anticlockwise Press the bulb turn it anticlockwise and then take it out To refit proceed in reverse order N B IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS THIS DOES NOT INDICATE A FAULT AND IS ATTRIBUTABLE TO HUMIDITY AND OR TO LOW TEMPERATURES THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS ...

Page 71: ... IN THE EVENT OF MALFUNCTION WE RECOMMEND CONTACTING AN AUTHORISED SERVICE CENTRE FOR RE PLACEMENT REAR LIGHT UNIT BULBS rear daylight running light bulb Type Incandescent Power 12V 10W Quantity 1 Stop light bulb Type LED Quantity 1 71 3 Maintenance ...

Page 72: ... screw A 03_36 Take out the bulb holder B from its fitting by turning it anticlockwise Press the bulb turn it anticlockwise and then take it out To refit proceed in reverse order REAR TURN INDICATOR BULBS Rear turn indicator light bulb Type Halogen BAZ9s base amber Power 12V 6W Quantity 1 RHS 1 LHS 72 3 Maintenance ...

Page 73: ...ows Undo the two screws A and remove the cover B Slide off the bulb holder C from its seat Slide off the bulb CAUTION DO NOT PULL THE ELECTRICAL CABLES WHEN TAKING OUT THE BULB HOLDER LICENSE PLATE LIGHT BULB License plate light bulb Type Incandescent Power 12V 5W Quantity 1 73 3 Maintenance ...

Page 74: ...ubber protection unscrew the lock nut A slightly to unlock the stem Unscrew the stem B until removing it CAUTION DO NOT ADJUST THE MIRRORS WHILE RIDING THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE CAUTION PAY ATTENTION TO THE MIRROR THREADING TYPE THE RIGHT MIRROR HAS A RIGHT HANDED THREAD WHILE THE LEFT MIRROR HAS A LEFT HANDED THREAD 74 3 Maintenance ...

Page 75: ...LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT AND OR REAR BRAK ING SYSTEM DURING OPERATION IT IS ADVISABLE TO HAVE THE BRAKING SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER AF TER REPLACING THE BRAKE PADS DO NOT USE THE SCOOTER UNTIL YOU HAVE OPERATE...

Page 76: ...nt of a puncture Tubeless tyres unlike tyres with inner tubes go flat very slowly resulting in a greater steering safety In the event of a puncture an emergency repair can be carried out using an inflate and repair spray can For a final repair take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre involves re moving the wheel in question Take your vehicle to an Autho...

Page 77: ... resting the chassis on two wooden wedges 4 As regards the battery follow the instructions in the Battery section Recommended products eni i Ride PG 5W 40 Synthetic based lubricant for high performance four stroke engines JASO MA MA2 API SL ACEA A3 Cleaning the vehicle Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces Once softened sponge off mud an...

Page 78: ...TER JETS DO NOT STEAM WASH DO NOT AIM THE JET AT THE ENGINE THE WIRING THE COOLING SLITS ON THE TRANSMISSION OR SCROLL COVERS CAUTION NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT ESPECIALLY IN SUMMER WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF NEVER USE CLOTHS SOAKED IN ALCOHOL PETROL DIESEL OIL OR KEROSENE FOR CLEANING THE PAINTED OR P...

Page 79: ...SE MALFUNCTIONING IN THE THROTTLE GRIP TRANSMISSION AND OR OTHER COMPONENTS Troubleshooting STARTING FAILURE Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre STARTING DIFFICULTIES SEE STARTER PROBLEMS SECTION Lack of fuel in tank Refuelling Injection system fault Contact an Authorised Service Centre 79 3 Maintenance ...

Page 80: ...OLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP IGNITION PROBLEMS Faulty spark plug Contact an Authorised Service Centre Faulty ignition injection control unit Due to the presence of high voltage this check should only be carried out by an expert Contact an Authorised Service Centre LACK OF COMPRESSION Loose spark plug Screw in the spark plug tightly Cylinder head loose piston gas rings worn Con...

Page 81: ... braking system Presence of air in the front and rear brake circuit Contact an Authorised Service Centre INEFFICIENT SUSPENSION Shock absorber fault oil leak end buffers damaged shock absorber preloading incorrectly set Contact an Authorised Service Centre AUTOMATIC TRANSMISSION PROBLEMS CVT rollers and or drive belt damaged Contact an Authorised Service Centre 81 3 Maintenance ...

Page 82: ...82 3 Maintenance ...

Page 83: ...Vespa Sprint 125ie 150ie 3Valvole ABS Chap 04 Technical data 83 ...

Page 84: ...Data 04_01 04_01 84 4 Technical data ...

Page 85: ...m disc brake with hydraulic control activated by handlebar right side lever braking assisted by ABS system Rear brake Ø 140 mm drum brake with mechanical control activated by handlebar left side lever Wheel rim type Light alloy Front wheel rim 12 x 3 00 Rear wheel rim 12 x 3 00 Front tyre Tubeless 110 70 12 47P Rear tyre Tubeless 120 70 12 58P Front tyre pressure 1 8 bar Rear tyre pressure 2 0 bar...

Page 86: ...ntake 1 drainage single overhead camshaft chain driven Transmission CVT expandable pulley variator with torque server V belt self ventilating dry automatic centrifugal clutch and transmission housing with forced circulation air cooling Final reduction with gear reduction unit in oil bath Lubrication Engine lubrication with lobe pump inside crankcase chain driven with double filter mesh and paper C...

Page 87: ...ith Ø 26 mm throttle body single injector Fuel Unleaded petrol 95 RON Exhaust silencer Absorption type exhaust muffler with catalytic converter Emissions compliance EURO 3 150 CM ENGINE SPECIFICATIONS Type Single cylinder 4 stroke Engine capacity 155 cm Bore x stroke 58 0 x 58 6 mm Max power 9 5 kW at 7 750 rpm MAX torque 12 8 Nm at 6 500 rpm Idle speed 1 750 100 rpm Valve clearance when cold inta...

Page 88: ...nside crankcase chain driven with double filter mesh and paper Cooling Forced air circulation cooling Electric Electric starter Ignition Electronic capacitive discharge ignition with variable advance and separate H V coil Ignition advance Three dimensional map managed by control unit Spark plug 150 cm NGK CR8EB Electrode gap 0 7 0 8 mm Fuel system Electronic injection with Ø 28 mm throttle body si...

Page 89: ...b oil 270 cm Fuel tank capacity 8 0 1 l 04_02 Tool kit 04_02 The toolkit comprises one box spanner one twin screwdriver one special spanner for adjusting the rear shock absorbers one fuse puller one torx wrench The tools are stored in the helmet compartment 89 4 Technical data ...

Page 90: ...90 4 Technical data ...

Page 91: ...Vespa Sprint 125ie 150ie 3Valvole ABS Chap 05 Spare parts and accessories 91 ...

Page 92: ...CESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE IT IS THEREFORE ESSENTIAL TO CON TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE AND FIT ACCESSORIES CORRECTLY THE USE OF NON ORIGINAL ACCES SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER WARNING TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY PER F...

Page 93: ... AT A HIGHER SPEED WITHOUT THE ACCES SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW IF THERE ARE ANY NON PIAGGIO ACCESSORIES INSTALLED OR AN AB NORMAL LOAD OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON DITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED 93 5 Spare parts and accessories ...

Page 94: ...94 5 Spare parts and accessories ...

Page 95: ...Vespa Sprint 125ie 150ie 3Valvole ABS Chap 06 Scheduled maintenance 95 ...

Page 96: ...lve it It is necessary to have your vehicle serviced to the prescribed intervals of time even if you have not reached the predicted mileage Carrying out scheduled services on time is essential for the validity of your warranty For any further information concern ing Warranty procedures and Scheduled Maintenance please refer to the Warranty Booklet SCHEDULED MAINTENANCE TABLE km x 1 000 1 5 10 15 2...

Page 97: ... R Hub oil I I I Headlight aiming adjustment A A A Brake pads I I I I I I I Tyre pressure and wear I I I I I I I Vehicle road test I I I I I I I Suspension I I I Steering A A A A Transmission L L L I CHECK AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN R REPLACE A ADJUST L LUBRICATE Check level every 2 500 km Replace every 2 years 97 6 Scheduled maintenance ...

Page 98: ...OT 3 4 ISO 4925 CUNA NC 956 DOT 4 synthetic fluid eni i Ride PG 5W 40 Synthetic based lubricant for high performance four stroke engines JASO MA MA2 API SL ACEA A3 AGIP FILTER OIL Special product for the treatment of foam filters AGIP GREASE MU3 Yellow brown lithium base medium fibre multipurpose grease ISO L X BCHA 3 DIN 51 825 K3K 20 AGIP GP 330 Water repellent stringy calcium spray grease R I D...

Page 99: ...1 Mile mi 1 609 Kilometres km 1 US gallon USgal 3 785 Litres l 1 Pound lb 0 454 Kilograms kg 1 Cubic inch in 16 4 Cubic centimetres cm 1 Foot pound lb ft 1 356 Newton metres Nm 1 Mile per hour mi h 1 602 Kilometres per hour km h 1 Pound per square inch PSI 0 069 bar 1 Fahrenheit F 32 9 5 Celsius C 99 6 Scheduled maintenance ...

Page 100: ...100 6 Scheduled maintenance ...

Page 101: ...entification 26 Immobilizer 19 20 22 Instrument panel 9 K Keys 19 L Light switch 16 M Maintenance 45 95 Mirrors 74 P Puncture 76 R Recommended products 98 Refuelling 32 S Saddle 24 Scheduled maintenance 95 Shock absorbers 35 Spark plug 52 Stand 40 Start up 16 Switch 15 16 T Tank 23 Technical Data 83 Top box 28 Transmission 41 Turn indicators 72 Tyre pressure 34 Tyres 51 V Vehicle 7 77 101 ...

Page 102: ... changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or construction reasons Not all versions models shown in this publication are available in all countries The availability of each model should be checked at the official PIAGGIO sales network Copyright 2015 Piaggio C S p A All rights reserved Reproduction of this ...

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