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Vespa S 125

Chap. 04

Technical data

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Summary of Contents for S 125

Page 1: ...s information tips and precautions for using your scooter It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new vehicle and it will serve you well for a long time to come This booklet forms an integral part of the scooter should the scooter be sold it must be transferred to t...

Page 2: ... regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described in this manual require the use of special tools and or particular technical knowledge to carry out these operations refer to any authorised Dealer of Service Centres 2 ...

Page 3: ...ent Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The signs that you see on this page are very important They are used to highlight those parts of the booklet that should be read with particular care As you can see each sign consists of a different graphic symbol making ...

Page 4: ...4 ...

Page 5: ...ng 27 MAINTENANCE 29 Engine oil level 30 Engine oil level check 30 Engine oil top up 30 Warning light insufficient oil pressure 30 Engine oil change 31 Hub oil level 32 Tyres 34 Spark plug dismantlement 35 Removing the air filter 36 Air filter cleaning 37 Secondary air system 37 Checking the brake oil level 38 Braking system fluid top up 38 Battery 40 Use of a new battery 40 Long periods of inacti...

Page 6: ...SPARE PARTS AND ACCESSORIES 65 Warnings 66 PROGRAMMED MAINTENANCE 67 Scheduled maintenance table 68 6 ...

Page 7: ...Vespa S 125 Chap 01 Vehicle 7 ...

Page 8: ...01_01 8 1 Vehicle ...

Page 9: ...A Ignition key switch B Bag hook C Horn button D Turn indicator switch E Rear brake control lever F Headlight switch G Analogue instrument panel H Front brake control lever I Throttle grip L Starter button 9 1 Vehicle ...

Page 10: ...01_02 10 1 Vehicle ...

Page 11: ...or PM Operate the function selection button B and month day and seconds are also dis played besides hours and minutes To adjust the different functions select the desired function with button A and adjust with button B The time counter can be reset by pressing button A with the clock in the seconds function The digital clock is powered by a battery battery life is about 2 years lift the whole inst...

Page 12: ...t position non extractable key mechanical antitheft device dis abled OFF 2 Ignition disabled extractable key mechanical antitheft device disabled LOCK 3 Ignition disabled extractable key mechanical antitheft device enabled Locking the steering wheel 01_05 Turn the handlebar to the left as far as it will go turn the key B to LOCK and remove it CAUTION DO NOT TURN THE KEY TO LOCK OR OFF WHILE RIDING...

Page 13: ... 01_06 Lever D towards 1 left turn indicators switched on Lever D towards 2 right turn indicators switched on The lever D automatically goes back to 0 and the turn indicators remain on push the lever D to turn them off 01_07 Horn button 01_07 Push the C button to sound the horn 13 1 Vehicle ...

Page 14: ...high beam light is activated 01_09 Start up button 01_09 To start the engine pull either of the two brake levers and then push the button L 01_10 Fuel tank 01_10 The fuel tank cap B is under the saddle To reach it insert the key into the lock A turn it anticlockwise and tip the saddle forward 14 1 Vehicle ...

Page 15: ...tion code to be quoted when ordering duplicates WARNING WE RECOMMEND KEEPING THE DUPLICATE KEY TOGETHER WITH ITS CODE IN A SAFE PLACE AND NOT ON THE VEHICLE 01_13 Identification 01_13 01_14 Identification registration numbers are made up of a prefix and a number stamped on the chassis and on the engine These numbers must always be quoted when ordering spare parts We recommend checking that the cha...

Page 16: ...s number The number A is stamped near the battery compartment Remove the helmet com partment to read it Engine number The engine number B is stamped near the rear left shock absorber lower support 01_15 Bag clip 01_15 To use the retractile bag hook B mounted on the knee guard panel pull it slightly towards the back part of the vehicle 16 1 Vehicle ...

Page 17: ...Vespa S 125 Chap 02 Use 17 ...

Page 18: ... and rear brakes 7 That the front brake fluid level is correct 02_02 Refuelling 02_02 Reach the fuel tank and unscrew the cap A Use premium unleaded petrol with minimum octane rating of 95 A specific gauge on the instrument panel indicates the fuel level WARNING SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL PETROL IS HIGHLY INFLAMMABLE DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE FIRE HAZ...

Page 19: ...RE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRE INFLATION PRESSURE Front tyre pressure with passenger 1 6 bar 1 6 bar Rear tyre pressure with passenger 2 0 bar 2 3 bar TYRES Front tyre Tubeless 110 70 11 45L 19 2 Use ...

Page 20: ...r and passenger Position 4 maximum preloading driver passenger and luggage In order to carry out this operation you will need to use the specific spanner in the kit Spring preload increases by turning the ring nut towards A but decreases if the ring nut is turned towards B CAUTION RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET FOR THE RIDER AND POSSIBLE PASSENGER COULD REDUCE THE ...

Page 21: ...always start the engine with the throttle at idle speed to start off from sta tionary position progressively twist the throttle grip The vehicle is equipped with am electric fuel pump and a starter that switch on auto matically as soon as the engine is started In order to start up the vehicle 1 Place the scooter on its stand E check that the rear tire is off the ground 2 Keep the throttle grip to ...

Page 22: ...REFUL NEVER TO EXCEED THE MAXIMUM SPEED WHILE RUNNING DOWNHILL IN ORDER TO AVOID DAMAGING THE ENGINE IN ANY CASE IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED EX CESSIVE REVOLUTIONS THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE ENGINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD DO NOT AC TIVATE THE REVOLUTION LIMITER RECURRENTLY SO AS TO AVOID DAM AGING THE CATALYTIC CONVERTER WARNING AFTER A LONG ...

Page 23: ...nds If the engine does not start after a few attempts let the engine sit for a few minutes and then repeat the above operations In any case do not operate the starter longer than 20 in the attempt to start the engine 2 Battery or starter motor inefficiency Put the scooter on its stand E make sure that the rear wheel is off the ground turn the key switch D to ON and use the kick starter F CAUTION A...

Page 24: ...WAYS TAKE CARE WHEN PARKING THE SCOOTER THAT THE EXHAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS 02_15 anello antifurto 02_15 The D ring on the right side of the vehicle is used to fasten the vehicle to an object using a scooter chain Do not use the ring for other purposes WARNING THIS ACCESSORY IS NOT A THEFT PREVENTION GUARANTEE IT IS ONLY A DETERRENT 24 2 Use ...

Page 25: ...O THE HIGH TEMPERATURES THE CAT ALYTIC CONVERTER CAN REACH ALWAYS BE CAREFUL THAT THE MUF FLER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS TO AVOID SERIOUS BURNS CAUTION DO NOT SWITCH OFF THE ENGINE WHILE THE VEHICLE IS MOVING UN BURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN CAUSING IT TO OVERHEAT AND POSSIBLY DESTROYING IT 25 2 Use ...

Page 26: ...orque If you have to stop on an uphill slope traffic lights traffic jam etc only use the brake to keep the vehicle still leaving the motor running at idling speed Using the motor to keep the vehicle still can cause the clutch to overheat This problem is due to the friction of the clutch parts on the clutch bell It is therefore recommended to avoid conditions of prolonged clutch slippage leading to...

Page 27: ... from time to time 4 Do not brake hard on wet unsurfaced or slippery road surfaces 5 Avoid riding off by mounting the scooter while it is still resting on its support In any case the rear wheel should not be turning when in comes into contact with the ground in order to avoid abrupt departures 6 If riding over roads affected by sand mud snow mixed with salt etc we recommend cleaning the brake disc...

Page 28: ...LD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE WARNING IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE THE ADDITION OF ACCESSORIES AND LUGGAGE CAN REDUCE YOUR SCOOTER STABILITY AND PERFORMANCE AS WELL AS THE LEVEL OF SAFETY DURING USE SEE THE SPARE PARTS AND ACCESSORIES SECTION 28 2 Use ...

Page 29: ...Vespa S 125 Chap 03 Maintenance 29 ...

Page 30: ...the oil check the vehicle must be resting on its centre stand on an even horizontal surface If the check is carried out after the vehicle has been used and therefore with a hot engine the level line will be lower in order to carry out a correct check wait at least 10 minutes after the engine has been stopped so as to get the correct level Engine oil top up Always check oil level before carrying ou...

Page 31: ...h it off after five minutes check the level and if necessary top up without exceeding the MAX level The cartridge filter must be replaced at every oil change For top ups and changes use new oil of the recommended type WARNING RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE WARNING E...

Page 32: ...cooter on level ground and rest it on its centre stand 2 Unscrew the oil dipstick A dry it with a clean cloth Reinsert it and screw it tightly into place 3 Pull out the dipstick and check that the oil level is between the MIN and MAX ref erence marks If the oil level is below the MIN notch top up with the required amount of hub oil 4 Screw the dipstick back in checking that it is locked in place N...

Page 33: ...CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL REPLACEMENT CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIEND LY AND LEGAL WAY Recommended products AGIP ROTRA 80W 90 Rear hub oil SAE 80W 90 Oil that exceeds the requirements of API GL3 specifications Characteristic Transmission oil 100 cm 33 3 Maintenance ...

Page 34: ...o an authorised workshop or at least a workshop adequately equipped to remove and refit tyres CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD INCOR RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID ING DANGEROUS TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS SET FORTH BY LAW TYRES Front tyre Tubeless 110 70 11 45L Rear tyre Tubeless 120 70 10 54L TYRE INFLATION ...

Page 35: ...seat Care should be taken to installing and fixing it with correct inclination Be extremely careful when carrying out the operations described above insert your left hand on the spark plug inspection door side and your right hand from the helmet compartment side To refit the door follow the steps in reverse order making sure to insert the pin in the central cover CAUTION THE SPARK PLUG MUST BE REM...

Page 36: ...he side fairing by undoing the screw A and the smaller screw B Take off air cleaner cover D after having unscrewed the 6 fixing screws C then take out the filter CAUTION IN CASE OF RIDING ON DUSTY ROADS IT IS ADVISABLE TO CLEAN THE AIR FILTER MORE FREQUENTLY THAN INDICATED IN THE RELEVANT CHAPTER ON SCHEDULED MAINTENANCE 36 3 Maintenance ...

Page 37: ...ponge Mineral oil with specific additives for increased adhesiveness 03_14 Secondary air system 03_14 In order to reduce polluting emissions the vehicle is furnished with a catalytic con verter in the muffler To favour the catalytic process an extra amount of oxygen is added to the exhaust through a secondary air system SAS This system allows more oxygen to be added to the unburned gases before th...

Page 38: ...quid in the reservoir When the sight glass A is full the level inside the reservoir exceeds the MIN level when it is partially full the level drops to the MIN level when it is completely empty the level of fluid in the reservoir is below the MIN level The brake fluid level may fall due to wear on the brake pads In case the pad wear is below the minimum mark contact an Authorised Service Centre to ...

Page 39: ...HAT IT DOES NOT COME INTO CONTACT WITH THE PAINTWORK CAUTION AVOID CONTACT OF BRAKE FLUID WITH EYES SKIN AND CLOTHING IN CASE OF CONTACT RINSE WITH WATER THE BRAKING CIRCUIT FLUID IS HYGROSCOPIC THAT IS IT ABSORBS HUMIDITY FROM THE SURROUNDING AIR IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE IT WILL LEAD TO INEFFICIENT BRAKING NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE AL...

Page 40: ...L FOR THE ENVIRONMENT COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENT REGULATIONS WARNING IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM NEVER DISCON NECT THE WIRING WHILE THE ENGINE IS RUNNING Use of a new battery 03_20 To install a new battery 1 Place the battery in its housing 2 Connect the positive pole first and then the negative pole 3 Place the battery cover CAUTI...

Page 41: ...rsible damage to the battery follow any of these steps At least once a month start the engine and run it slightly above idle speed for 10 15 minutes This keeps all the engine components as well as the battery in good working order Take your vehicle to a garage as indicated in the Vehicle not used for extended periods section to have the battery removed Have the battery cleaned charged fully and st...

Page 42: ...vehicle electrical system is protected by four fuses Two 15A fuses A located next to the battery Remove the battery cover located under the saddle to reach them Two 7 5A fuses B located under the front grille Remove the Piaggio clip on badge undo the screws C and remove the front grille to reach them CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM NEVER DISCON NECT THE WIRING WHILE THE EN...

Page 43: ...OUT STRICT ATTENTION TO THE TECHNICAL SPEC IFICATIONS OF THE SYSTEM CAN CAUSE ERRORS IN FUNCTIONING AND RISK OF FIRE CAUTION BEFORE REPLACING THE BLOWN FUSE FIND AND SOLVE THE FAILURE THAT CAUSED IT TO BLOW NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER MATERIAL E G A PIECE OF ELECTRIC WIRE 43 3 Maintenance ...

Page 44: ...2 Capacity 15A Protected circuits Battery powered high beam lights and low beam lights via relay Location battery compartment Fuse No 3 Capacity 7 5 A Protected circuits Live power supply to transmitter fuel gauge stop lights starter circuit engine oil pressure sensor warning light horn headlight relay Location front grille Fuse No 4 Capacity 7 5 A Protected circuits Live power supply to tail ligh...

Page 45: ...turn indicator bulb Type Spherical Power 12V 10W Quantity 1 RHS 1 LHS Rear turn indicator light bulb Type Spherical Power 12V 10W Quantity 1 RHS 1 LHS Stop and tail light bulb Type Spherical Power 12V 21 5W Quantity 1 Warning light bulbs turn indicators low beam lights high beam lights low fuel low oil Type All glass Power 12V 1 2W 45 3 Maintenance ...

Page 46: ...cover The front central screw B and the 2 rear screws A Once this is done the handlebar cover can be removed To replace the high low beam headlight bulb 1 Disconnect the power contacts and remove the rubber protection C 2 Remove the retaining clip D and slide off the bulb To replace the tail light bulb 1 Slide off the rubber bulb holder E from its fitting 2 Hold and slide off the bulb N B IF MISTI...

Page 47: ... a white screen situated in a shaded area making sure that the longitudinal axis of the scooter is perpendicular to the screen 2 Turn on the headlight and check that the borderline of the projected light beam on the screen is not lower than 9 10 of the distance from the ground to the centre of vehicle headlamp and higher than 7 10 3 If otherwise adjust the right headlight with screw A N B THE ABOV...

Page 48: ...ace the bulbs 1 Remove the turn indicator from its fitting by undoing the screw A 2 Take out the bulb holder B from its fitting by turning it anticlockwise 3 Press the bulb turn it anticlockwise and then take it out To refit proceed in reverse order 48 3 Maintenance ...

Page 49: ...LATED TO THE HUMIDITY AND OR TO LOW TEMPERATURES THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON THE PRESENCE OF DROPS OF WATER ON THE OTHER HAND COULD INDI CATE THAT WATER IS INFILTRATING CONTACT THE PIAGGIO AFTER SALES SERVICE NETWORK 03_35 Rear turn indicators 03_35 03_36 To replace the bulbs 1 Remove the turn indicator from its fitting by undoing the screw A 2 Take out th...

Page 50: ...e it out 2 Slide off the bulb from the bulb holder and replace it 03_38 Rear view mirrors 03_38 The mirrors can be set to the desired position by adjusting the mirror frame To remove the rear view mirror unscrew the nut A and turn the rear view mirror supporting stem anticlockwise 50 3 Maintenance ...

Page 51: ...ine does not make the rear wheel move If it is difficult to adjust idle speed take your vehicle to an Authorised Service Centre or Dealer WARNING IDLE SPEED MUST BE ADJUSTED WHEN THE ENGINE IS VERY HOT BEFORE THIS OPERATION MAKE SURE THAT THE THROTTLE GRIP HAS THE RECOM MENDED BACKLASH IF BACKLASH IN THE THROTTLE CONTROL TRANS MISSION NEEDS ADJUSTING TAKE YOUR SCOOTER TO AN AUTHORISED DEALER OR SE...

Page 52: ...ING ACTION SHOULD BEGIN AFTER ABOUT 1 3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT AND OR REAR BRAKE SYSTEM DURING OPERATION IT IS ADVISABLE TO HAVE THE BRAKE SYS TEM CHECKED BY A PIAGGIO DEALER OR AUTHORISED SERVICE CENTRE AFTER REPLACING THE B...

Page 53: ...eless without inner tube tyres In the event of a puncture contrary to the situation with a tyre with inner tube the tyre deflates more slowly resulting in a greater steering safety In the event of a puncture it is admissible to make an emergency repair using an inflate and repair spray can For a final repair take your vehicle to an Authorised Service Centre or Dealer The replacement of a tyre invo...

Page 54: ...he vehicle s fuel spread antirust grease on the unpainted metal parts keep the wheels lifted above the ground 4 For the battery follow the procedures described in the Battery section 5 Drain the petrol off the carburettor float chamber 6 Replace the engine oil Recommended products AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions brakes throttle control and odometer Oil for 4 stroke engi...

Page 55: ...ER WHEN THE BODYWORK IS STILL HOT AS THE CAR SHAMPOO MAY DRY BEFORE BEING RINSED OFF AND COULD DAMAGE THE PAINTWORK NEVER USE RAGS SOAKED IN PETROL OR DIESEL OIL TO CLEAN THE PAINTED OR PLASTIC SURFACES TO PREVENT THEM LOSING THEIR SHINE AND ME CHANICAL CHARACTERISTICS WARNING WHEN WASHING THE ENGINE WITH A HIGH PRESSURE WATER JET ONLY USE FAN SPRAY JETS DO NOT PLACE THE WATER JET NOZZLE CLOSER TH...

Page 56: ...r stainless steel surfaces To prevent corrosion apply a protective spray on all the metal surfaces including chrome and nickel plated ones Apply spray oil and wax with moderation and make sure to wipe off excess product immediately CAUTION NEVER APPLY OIL AND WAX ON RUBBER AND PLASTIC PARTS CAUTION CHECK THAT THERE IS NO OIL OR WAX ON THE TYRES BEFORE USING YOUR SCOOTER TEST ITS BRAKING EFFICIENCY...

Page 57: ... clean with pure petrol and metal brush or with emery cloth Check the spark plug insulator if there are any cracks or breakage replace the spark plug If the spark plug is in good conditions contact an Authorised Service Centre LACK OF COMPRESSION Spark plug adapter worn valve clearance not adequate worn piston gas rings Contact an Authorised Service Centre HIGH CONSUMPTION AND LOW PERFORMANCE Air ...

Page 58: ...rated end of stroke buffers Contact an Authorised Service Centre IRREGULAR AUTOMATIC TRANSMISSION Deteriorated variable speed rollers and or driving belt and or clutch Contact an Authorised Service Centre EXHAUST NOISE Depression tube damaged disconnected or secondary valve damaged Contact an Authorised Service Centre STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease 58 3 Mainten...

Page 59: ...Vespa S 125 Chap 04 Technical data 59 ...

Page 60: ...04_01 60 4 Technical data ...

Page 61: ...0 rpm Transmission Automatic expandable pulley variator with torque server V belt dry self ventilating automatic centrifugal clutch and transmission housing with forced air circulation Final reduction Gear reduction unit in oil bath Lubrication Engine lubrication with lobe pump inside crankcase controlled by a chain with double filter mesh and paper Cooling Forced air circulation cooling Start up ...

Page 62: ...EHICLE TECHNICAL DATA Frame Stamped plate body with welded structural reinforcements FRONT SUSPENSION Single arm with helicoidal spring and single double acting hydraulic shock absorber Rear suspension Double acting shock absorber adjustable to four positions at preloading Front brake Ø 200 mm disc brake with hydraulic control activated by handlebar right side lever Rear brake Ø 110 mm drum brake ...

Page 63: ... 54L Front tyre pressure with passenger 1 6 bar 1 6 bar Rear tyre pressure with passenger 2 0 bar 2 3 bar Kerb weight 114 5 kg Maximum weight allowed 300 kg Battery Sealed 12 V 10 Ah CAPACITY Engine oil 1 10 l Transmission oil 100 cm Cooling system fluid Fuel tank reserve 8 5 l 2 l 63 4 Technical data ...

Page 64: ..._02 Kit equipment 04_02 The toolkit comprises One box spanner One twin screwdriver One special spanner for adjusting rear shock absorbers The tools are stored in the helmet compartment 64 4 Technical data ...

Page 65: ...Vespa S 125 Chap 05 Spare parts and accessories 65 ...

Page 66: ... PARTS CAUSES YOUR WARRANTY RIGHTS TO EXPIRE WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG NISED AND GUARANTEED FOR USE IT IS THEREFORE ESSENTIAL IN ORDER TO CHOOSE AND MOUNT THE ACCESSORIES CORRECTLY TO CONTACT AN AUTHORISED DEALER OR SERVICE CENTRE THE USE OF NON ORIGINAL ACCESSORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VE HICLE AND REDUCE SAFETY LEVELS WITH POTENT...

Page 67: ...Vespa S 125 Chap 06 Programmed maintenance 67 ...

Page 68: ...thout waiting until the next scheduled service to solve it All scheduled maintenance services must be carried out at the specified times even if the stated mileage has not yet been reached Carrying out scheduled services on time is necessary to ensure your warranty remains valid For any further information concerning Warranty procedures and Scheduled Maintenance please refer to the Warranty Bookle...

Page 69: ...ear check Vehicle and brake test road test See instructions in the Idle speed adjustment section AFTER 6 000 KM 18 000 KM 54 000 KM Engine oil replacement Hub oil level check Spark plug electrode gap check Air filter clean Engine oil change Oil filter net filter clean Valve clearance adjustment Variable speed rollers pads check Driving belt check Brake pads check condition and wear 69 6 Programmed...

Page 70: ...placement Hub oil level check Air filter clean Engine oil change Oil filter net filter clean Spark plug replacement Idle speed adjustment Throttle lever adjustment Pads and variator rollers replacement Driving belt replacement Odometer cable greasing Steering adjustment Brake control levers greasing Brake pads check condition and wear Brake fluid level check 70 6 Programmed maintenance ...

Page 71: ...ure and wear check Vehicle and brake test road test See instructions in the Idle speed adjustment section AFTER 24 000 KM 48 000 KM Engine oil replacement Hub oil change Air filter clean Engine oil change Oil filter net filter clean Spark plug replacement Idle speed adjustment Throttle lever adjustment Pads and variator rollers replacement Driving belt replacement 71 6 Programmed maintenance ...

Page 72: ... locks check Suspensions check Electrical system and battery check Headlight adjustment Tyre pressure and wear check Secondary air filter cleaning Centre stand lubrication Vehicle and brake test road test See instructions in the Idle speed adjustment section AFTER 30 000 KM 42 000 KM 66 000 KM Engine oil replacement Hub oil level check Spark plug electrode gap check Air filter clean 72 6 Programme...

Page 73: ... battery check Centre stand lubrication Tyre pressure and wear check Vehicle and brake test road test AFTER 36 000 KM Engine oil replacement Hub oil change Spark plug replacement Air filter clean Engine oil change Oil filter net filter clean Valve clearance adjustment Idle speed adjustment Throttle lever adjustment Pads and variator rollers replacement 73 6 Programmed maintenance ...

Page 74: ...mission elements lubrication Safety locks check Suspensions check Electrical system and battery check Headlight adjustment Secondary air filter cleaning Centre stand lubrication Tyre pressure and wear check Vehicle and brake test road test See instructions in the Idle speed adjustment section AFTER 72 000 KM Engine oil replacement Hub oil change Spark plug replacement 74 6 Programmed maintenance ...

Page 75: ...sing Steering adjustment Cylinder ventilation system check Brake control levers greasing Brake pads check condition and wear Brake fluid level check Flexible brake tubes replacement Transmission elements lubrication Safety locks check Suspensions check Electrical system and battery check Headlight adjustment Secondary air filter cleaning Centre stand lubrication Tyre pressure and wear check 75 6 P...

Page 76: ...ines AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased adhesiveness AGIP CITY HI TEC 4T Engine oil SAE 5W 40 API SL ACEA A3 JASO MA Synthetic oil AGIP GREASE MU3 Grease for odometer transmission gear case Soap based lithium grease with NLGI 3 ISO L XBCHA3 DIN K3K 20 AGIP GP 330 Grease for brake control levers throttle stand White calcium complex soap based...

Page 77: ...54 Kilogram kg 1 Cubic inch in 16 4 Cubic centimetres cm 1 Foot pound ft lb 1 356 Newton meter Nm 1 Miles per hour mi h 1 602 Kilometres per hour km h 1 Pound per square inch PSI 0 069 bar 1 Fahrenheit F 32 9 5 Celsius C 77 6 Programmed maintenance ...

Page 78: ...78 6 Programmed maintenance ...

Page 79: ...H Headlight 47 Horn 13 Hub oil 32 I Identification 15 Instrument panel 11 K Key switch 12 Keys 15 L Light switch 14 M Maintenance 29 67 68 Mirrors 50 S Saddle 15 Scheduled maintenance 68 Shock absorbers 20 Spark plug 35 Stand 26 Start up 14 T Tank 14 Technical Data 59 Transmission 26 Turn indicators 49 Tyre pressure 19 Tyres 34 79 ...

Page 80: ...ts or accessory supplies which it considers necessary to improve the product or which are required for manufacturing or construction reasons Not all versions shown in this publication are available in all Countries The availability of individual versions should be confirmed with the official Piaggio sales network Copyright 2007 PIAGGIO C S p A Pontedera All rights reserved Reproduction of this pub...

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