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SAG582140600 

System Application Guide 

Spec. No. 582140600 (Model 8100

DB

Revision E, November 15, 2018 

 

Page 1 of 67 

SYSTEM OVERVIEW

 

Description:

 

-48 VDC Power Distribution System 
The NetSure™ 8100

DB

 DC Power Distribution System is a -48 VDC Battery Distribution Fuse / Circuit 

Breaker Bay (BDF/CBB). 

 

The NetSure™ 8100

DB

 can be ordered as an 8-distribution panel or 6-distribution panel bay (4 or 3 

panels per side). 

 

Each distribution panel can be configured for separate inputs giving you an 8-load or 6-load bay, or 
the panels per side can be paralleled to allow one to four feeds per side giving you a 2-load bay (may 
use the optional internal ground/return bar).  Other configurations include an 8-panel bay with 4-loads 
and two loads, and a 6-panel bay with 4-loads (paralleling the top two panels or paralleling the bottom 
two panels per side). 

 

Each bay can be equipped with an optional “full bay length” internal ground/return bar (per side).  
Another option includes replacing one (8- and 6-panel bays) or two (8-panel bay only) distribution 
panels per side with a “panel length” internal ground/return bar. 

 

Each bay can easily be configurable for top or bottom feed. 

 

Each bay is equipped with a monitor unit.  The monitor unit provides local and remote access to data 
and alarms for the voltage, current, power, and energy delivered through the distribution bay.  The 
monitor unit contains a color TFT display and keypad for local access.  The monitor unit provides an 
Ethernet port and comes with comprehensive webpages for remote access.  The monitor unit can also 
be accessed via SNMP (v2 and v3), TL1 (over Ethernet), or MODBUS for remote system management.  
A machine-to-machine HTTP interface is also available.  The monitor unit supports software upgrade 
via its USB port.  Refer to the monitor unit instructions (UM1M832DNA) for more information. 
Each bay includes an SM-DUE.  The SM-DUE sends information to the monitor unit and the monitor 
unit monitors and displays load voltage, load current, and fuse alarm / circuit breaker alarm status of 
each distribution panel in the bay. 
The advanced distribution panels are equipped with an SM-DUH2.  The SM-DUH2 sends information 
to the monitor unit and the monitor unit additionally displays load voltage, load current, and fuse alarm 
/ circuit breaker alarm status of each distribution device in the advanced distribution panel. 

 

Choices of distribution panels is a panel that accepts TPS / TLS and TPL-B fuses and a panel that 
accepts bullet nose type circuit breakers and/or bullet nose type TPS / TLS fuseholders.  The bullet 
nose type distribution panel is available in a standard configuration or an advanced configuration.  The 
standard configuration allows for monitoring the panel as one unit.  The advance configuration also 
allows for monitoring each individual distribution device on the panel. 

Home

 

Oral Lyons

Dec 3, 2018
Craig Oursler

Dec 13, 2018

Summary of Contents for NetSure 8100DB

Page 1: ...ion bay The monitor unit contains a color TFT display and keypad for local access The monitor unit provides an Ethernet port and comes with comprehensive webpages for remote access The monitor unit ca...

Page 2: ...E November 15 2018 Spec No 582140600 Model 8100DB Page 2 of 67 Overview Image Figure 1 List 01 6 Panel Bay 30 W x 16 D x 84 H List 03 6 Panel Bay 30 W x 24 D x 84 H List 07 8 Panel Bay 30 W x 16 D x 8...

Page 3: ...Panel 8 Panel Bay 2400 A Maximum per Side 4800 A Maximum per Bay 6 Panel Bay 1800 A Maximum per Side 3600 A Maximum per Bay Agency Approval UL Listed cULus NEBS pending Framework Type Seismic Rated Z...

Page 4: ...Ground Return Bar 6 Panel Bay Panel Length 19 582140600 List 28 Blank Distributional Panel Cover 6 Panel Bay 19 582140600 List 30 Distribution Panel Paralleling Bar 6 Panel Bay 20 582140600 List 31 D...

Page 5: ...ustrations 48 DC Input Connections 54 General 54 DC Input Connections 55 SPECIFICATIONS 58 1 System 58 1 1 DC Operating Voltage 58 1 2 Environmental Ratings 58 1 3 Compliance Information 58 1 4 Output...

Page 6: ...nk Panel List 18 Paralleling Bar List 31 Paralleling Bar List 31 Paralleling Bar List 31 Paralleling Bar List 31 Distribution Panel C List 10 or List 15 or List 15A or Blank Panel List 18 Distribution...

Page 7: ...ngth Ground Return Bar List 39 Optional Internal Panel Length Ground Return Bar Paralleling Kit List 48 2400 A Ground Return Input Assembly with Optional Bonding Strap for List 16 Ground Return Bar Li...

Page 8: ...tribution Panel F List 20 or List 25 or List 25A or Blank Panel List 28 Distribution Panel C List 20 or List 25 or List 25A or Blank Panel List 28 Distribution Panel A List 20 or List 25 or List 25A o...

Page 9: ...ngth Ground Return Bar List 39 Optional Internal Panel Length Ground Return Bar Paralleling Kit List 48 2400A Ground Return Input Assembly with Optional Bonding Strap for List 26 Ground Return Bar Lis...

Page 10: ...d For any open distribution panel position order a List 28 blank panel see page 19 2 If distribution panels per side are to be paralleled order a List 30 distribution panel paralleling bar see page 2...

Page 11: ...tribution panel position order a List 28 blank panel see page 19 2 If distribution panels per side are to be paralleled order a List 30 distribution panel paralleling bar see page 20 Each List 30 incl...

Page 12: ...rder a List 31 distribution panel paralleling bar see page 20 Each List 31 includes two 2 paralleling bars one per side 3 If distribution panels side by side are to be paralleled order P N 563497 dist...

Page 13: ...rder a List 31 distribution panel paralleling bar see page 20 Each List 31 includes two 2 paralleling bars one per side 3 If distribution panels side by side are to be paralleled order P N 563497 dist...

Page 14: ...tion panel per bay This instructs the factory where to mount each configured distribution panel per bay 3 Order fuses and lugs as required per Distribution Devices and Lug Selection on page 31 4 Repla...

Page 15: ...tion panels 3 Order distribution fuses fuseholders circuit breakers and load lugs as required per Distribution Devices and Lug Selection on page 31 582140600 List 16 Optional Internal Ground Return Ba...

Page 16: ...ordered these additional ground bar assemblies are installed in the adjacent distribution panel mounting positions appropriate blank cover panels are supplied and installed in these positions See Loa...

Page 17: ...ribution panel per bay This instructs the factory where to mount each configured distribution panel per bay 3 Order fuses and lugs as required per Distribution Devices and Lug Selection on page 31 4 R...

Page 18: ...ibution panels 3 Order distribution fuses fuseholders circuit breakers and load lugs as required per Distribution Devices and Lug Selection on page 31 582140600 List 26 Optional Internal Ground Return...

Page 19: ...assemblies are installed in bottom most left and right distribution panel mounting positions appropriate blank cover panels are also installed in these positions See Load Distribution Connections star...

Page 20: ...ist 17 internal ground return bars Each List 39 consists of two 2 paralleling bars for two sides Restrictions For use with List 17 only Ordering Notes 1 Order one 1 List 39 if two 2 List 17 ordered fo...

Page 21: ...cable termination at the rear of the bay and the option of a bonding strap Mounting location top or bottom of List 48 will be opposite that specified for the input lug landing plate assemblies of List...

Page 22: ...se with List 03 and 09 Ordering Notes 1 Order List 55 as required 582140600 List 67 Pre Installed Load Lug Mounting Hardware Features Provides all required 1 4 flat washers 1 4 lock washers and 1 4 20...

Page 23: ...d 1 4 20 hex nuts All hardware is shipped loose in bags Restrictions Does not provide input lug hardware Does not provide lug hardware for panel length ground return bars List 17 and List 27 Ordering...

Page 24: ...ribution Device 16 Distribution Device 16 Distribution Device 1 Distribution Device 1 Distribution Device 16 Distribution Device 16 Distribution Device 1 Distribution Device 1 Distribution Device 16 D...

Page 25: ...rovides one 1 busbar P N 555919 six 6 1 4 flat washers P N 214110100 six 6 1 4 split lock washers P N 215111100 and six 6 1 4 20 hex nuts P N 228557100 Restrictions For use with List 15 List 15A List...

Page 26: ...es one 1 busbar P N 564908 four 4 1 4 flat washers P N 214110100 four 4 1 4 split lock washers P N 215111100 and four 4 1 4 20 hex nuts P N 228557100 Restrictions For use with List 15 List 15A List 16...

Page 27: ...able 13 Special Crimp Lug See Table 13 for Part Numbers Special Adapter P N 545346 Special Crimp Lug and Adapter 3 Pole Lug Adapter Kit P N 547991 Right Angle Lug Adapter Kit P N 556377 Right Angle Lu...

Page 28: ...terminated back to back If individual termination is required order two 2 per bay 2 Order bonding strap kit as required per Table 4 Bonding strap kit includes one strap P N 351532900 plus hardware 3 O...

Page 29: ...specifications Table 5 Crimp Lug Two Hole 1 4 Bolt Clearance Hole 5 8 Centers Lead Size Part Number 6 AWG 245349900 4 AWG 245350000 2 AWG 245348200 1 0 AWG 245347100 2 0 AWG 245347200 3 0 AWG 2453473...

Page 30: ...25A distribution panel Restrictions To be used with distribution panels List 15 List 15A List 25 and List 25A only All unparalleled distribution panels require a TVSS device only one 1 TVSS device re...

Page 31: ...s Maximum fuse size is 70 A Load should not exceed 80 of device rating Distribution panel capacity is 640 A maximum continuous TLS TPS Fuseblock Maximum lug width is 0 750 Maximum wire size is 2 AWG T...

Page 32: ...S050 60 248234200 TPS 60 TLS060 70 248234500 TPS 70 TLS070 Each fuse requires 1 fuseblock P N 248817100 See Ordering Notes in this section For each fuseblock ordered also order 1 P N 248610301 alarm f...

Page 33: ...System Application Guide SAG582140600 Spec No 582140600 Model 8100DB Revision E November 15 2018 Page 33 of 67 Figure 8 Home...

Page 34: ...N 516241 See Ordering Notes in this section Fuseblock P N 516241 also includes 1 P N 248610301 alarm fuse GMT 18 100A and 1 P N 248898700 safety fuse cover GMT X See Table 17 for recommended load dis...

Page 35: ...uses and fuseblocks specified in this section are for use in List 15 List 15A List 25 and List 25A fuse circuit breaker panels Load should not exceed 80 of device rating Distribution panel capacity is...

Page 36: ...03 35 1 102280 101604 40 1 102281 101605 45 1 121998 121997 50 1 102282 101606 60 1 102283 101607 70 1 102284 101608 75 1 102285 101609 80 1 121996 121995 90 1 138887 138888 100 1 102286 101610 125 1...

Page 37: ...TPS 15 TLS015 20 248232100 TPS 20 TLS020 25 248232400 TPS 25 TLS025 30 248232700 TPS 30 TLS030 40 248233300 TPS 40 TLS040 50 248233900 TPS 50 TLS050 60 248234200 TPS 60 TLS060 70 248234500 TPS 70 TLS0...

Page 38: ...0 3 0 AWG 245347300 4 0 AWG 245347400 250 kcmil 245347500 300 kcmil 245347600 350 kcmil 245347700 400 kcmil 245347800 500 kcmil 245347900 600 kcmil 245348000 750 kcmil 245348100 For one pole circuit b...

Page 39: ...Order replacement fuses as required per Table 14 Function Size Amperes Type P N F1 F2 Auxiliary loads sourced from Feed A 48V 1 1 3A Bussmann GMT A 248610700 F3 F4 Auxiliary loads sourced from Feed B...

Page 40: ...ion Guide Revision E November 15 2018 Spec No 582140600 Model 8100DB Page 40 of 67 RECOMMENDED WIRE SIZES BRANCH CIRCUIT PROTECTION CRIMP LUGS AND WIRING ILLUSTRATIONS Overall Installer s Connections...

Page 41: ...attached to the top of each bay as shown in Figure 11 Provision is made for installing a lead with a two hole lug that has 1 4 bolt clearance holes on 5 8 centers The recommended frame grounding wire...

Page 42: ...12 Figure 13 F1 F2 F3 F4 F5 F6 Auxiliary Fuse Card Located Behind Removable Panel 48V RTN 48V RTN A B 1A 48V 2A 48V 3B 48V 4B 48V Fused Aux Loads See Note 2 ABS_A ABS_B not used TB5 TB1 TB2 TB3 TB4 S...

Page 43: ...o the monitor unit The Ethernet port located on the IB4 board can be used to connect the monitor unit to your Local Area Network LAN To Monitor Unit An RJ 45 10BaseT jack is provided on the top panel...

Page 44: ...on refer to Distribution Devices and Lug Selection starting on page 31 All lugs for customer connections must be ordered separately Customer needs to supply lug mounting bolts and hardware Maximum siz...

Page 45: ...on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 15 B 16 for copper wire at 90 C conduct...

Page 46: ...stitute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 15 B 16 for copper wire at 90 C conductor temperature For operation in countries where the NEC...

Page 47: ...nal Fire Protection Association s NFPA National Electrical Code NEC Table 310 15 B 16 for copper wire at 90 C conductor temperature For operation in countries where the NEC is not recognized follow ap...

Page 48: ...usbar Optional Internal Ground Return Busbar Bay Length shown or Optional Internal Ground Return Busbar Panel Length see next pages or Optional External Busbar Load Distribution Connections SEE NEXT P...

Page 49: ...ad Connections 1 4 20 studs on 5 8 centers for installation of customer provided two hole lugs Torque to 72 in lbs Maximum Lug Width is 0 610 Maximum Wire Size is 2 AWG 48V Load Connections or TVSS Co...

Page 50: ...AG582140600 System Application Guide Revision E November 15 2018 Spec No 582140600 Model 8100DB Page 50 of 67 Figure 16 cont d from previous page cont d on next page Load Distribution Connections Home...

Page 51: ...a Distribution Panel Optional List 27 Ground Bar Assembly Each List 27 provides two 2 Ground Bar Assemblies Optional List 17 Ground Bar Assembly Each List 17 provides two 2 Ground Bar Assemblies Optio...

Page 52: ...Wire Size is 2 AWG Typical Lug Installation 0 625 Centers Right Side Left Side Top Feed Bottom Feed List 17 Ground Bar 8 Panel Bay List 27 Ground Bar 6 Panel Bay 36 0 281 14 25 0 00 1 03 13 75 0 50 1...

Page 53: ...System Application Guide SAG582140600 Spec No 582140600 Model 8100DB Revision E November 15 2018 Page 53 of 67 Figure 16 cont d from previous page Load Distribution Connections Home...

Page 54: ...in the appropriate lug are connected to the optional internal ground return bars or to optional external ground return bars See Figure 17 When making connections observe correct polarity External Over...

Page 55: ...feed and shunt assembly installed List 43 Input Feed and Shunt Assembly List 43 Input Feed and Shunt Assembly Top Feed DC Input Connections 48V Battery List 43 Bottom Feed DC Input Connections 48V Bat...

Page 56: ...customer provided two hole lugs Torque to 180 in lbs Max lug width is 2 00 Max wire size is 750 kcmil List 48 Feed Optional bonding strap P O List 48 can be removed if not required Optional bonding st...

Page 57: ...Return Leads Bottom Feed DC Input Connections Battery Return Leads Optional List 17 Internal Ground Return Busbar List 27 similar Rear View 8 Panel Bay 6 Panel Bay Similar Portion of bay removed in i...

Page 58: ...stem frame and chassis DC I Typical industry standards recommend minimum aisle space clearance of 2 6 for the front of the bay and 2 for the rear of the bay Ventilating openings must not be blocked an...

Page 59: ...monitor unit The Ethernet port located on the monitor unit can be used to connect a computer directly to the monitor unit The Ethernet port located on the IB4 board can be used to connect the monitor...

Page 60: ...n Guide Revision E November 15 2018 Spec No 582140600 Model 8100DB Page 60 of 67 MECHANICAL SPECIFICATIONS List 01 and List 07 Floor Hole Drilling Pattern Dimensions List 03 and List 09 Floor Hole Dri...

Page 61: ...0600 Model 8100DB Revision E November 15 2018 Page 61 of 67 Overall Dimensions List 01 Notes 1 All dimensions are in inches unless otherwise specified 2 Finish Textured Gray Left Side View Right Side...

Page 62: ...vember 15 2018 Spec No 582140600 Model 8100DB Page 62 of 67 Overall Dimensions List 03 Notes 1 All dimensions are in inches unless otherwise specified 2 Finish Textured Gray Left Side View Right Side...

Page 63: ...0600 Model 8100DB Revision E November 15 2018 Page 63 of 67 Overall Dimensions List 07 Notes 1 All dimensions are in inches unless otherwise specified 2 Finish Textured Gray Left Side View Right Side...

Page 64: ...vember 15 2018 Spec No 582140600 Model 8100DB Page 64 of 67 Overall Dimensions List 09 Notes 1 All dimensions are in inches unless otherwise specified 2 Finish Textured Gray Left Side View Right Side...

Page 65: ...and or TLS TPS Fuse Distribution Panel 6 Panel Bay Option Internal Ground Bars Full Bay Length 58214060016 25 Optional Internal Ground Return Bar 8 Panel Bay Full Bay Length 58214060026 30 Optional I...

Page 66: ...November 15 2018 Spec No 582140600 Model 8100DB Page 66 of 67 RELATED DOCUMENTATION System Installation and User Instructions UM582140600 Monitor Unit Instructions UM1M832DNA System Schematic Diagram...

Page 67: ...Co All rights reserved Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co All other names and logos referred to are trade names trademarks or registered trademarks ofthei...

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