Vertiv NetSure 731 A91 User Manual Download Page 19

Chapter 3    Commissioning            11 

NetSure 731 A91 Subrack Power System

   

User Manual

 

Chapter 3   Commissioning 

The controllers can be used in the power system are M830B

M530B. This section introduces commissioning after 

installation. During installation test, the corresponding safety rules should be adhered to. The system has been tested 

before out of the factory, user doesn't need to test on site.   

3.1   Installation Check and Startup 

Before the test, inform the chief manufacturer representative. Only trained electrical engineer can maintain and 

operate this equipment. In operation, the installation personnel are not allowed to wear conductive objects such as 

watches, bracelets, bangles and rings. 

During operation, parts of this equipment carry hazardous voltage. Misoperation may result in severe or fatal injuries 

and property damage. Before the test, check the equipment to ensure the proper earthing. Installation check must be 

done before testing. Then the batteries can be charged for the first time. 

Make sure that the AC input MCBs, battery MCBs and load MCBs are switched off. Make sure that all the devices are 

properly installed. 

 Installation check 

 

OK 

Comments 

Check all the fuse and cables. Are the models correct? 

 

 

Check the busbar connections, input and output cable connection, and connection between the power 

system and the system grounding. 

 

 

Check if the number and connections of the batteries are correct. Check the polarity of the battery string 

with a voltmeter. 

 

 

Make sure all the communication cables and alarm cables are connected to the controller module. Check 

that the temperature sensor, if any, has been installed. 

 

 

 

 Startup preparations 

 

OK 

Comments 

Make sure that all the MCB are switched off and all the fuses are removed. 

 

 

Measure the AC input voltage. Make sure the input voltage is within the allowable range. 

 

Umin

      V 

Check that communication and alarm cables are connected to the signal transfer board. 

 

 

Check that the temperature sensor, if any, has been installed. 

 

 

Check that the battery string circuit is not closed. 

 

 

Connect the disconnected batteries to the battery string circuit. 

 

 

Make sure that the MCB disconnected to the battery cables are switched off. Check the battery signal 

cables connection and MCB cables connection.   

 

 

Measure with a voltmeter across the connection points of each battery and make sure that the polarity is 

right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0 ~ 2.1V/cell or 48 ~ 51V/battery. If 

the voltage of certain cell is lower than 2.0V, that cell must be replaced. 

 

Umin

      V 

Check with an ohmmeter that there is no short circuit between the positive & negative distribution bus bars, 

or between the positive & negative battery poles (Note: Pull out all modules before the check and restore 

them after the check). 

 

 

 

 Startup 

 

OK 

Comments 

Switch on the system AC input MCB. Insert one rectifier. The green LED on the rectifier will be on and the 

fan will start running after a certain delay. The controller module will show that the power supply voltage is 

53.5V. 

 

 

Check the system voltage and busbar polarity with a voltmeter. The voltage difference between the 

measured value and displayed value should be less than

±

0.2V. 

 

 

Start and stop each rectifier of the system by inserting and unplugging the rectifier. Check their output 

voltages. 

 

 

 

Summary of Contents for NetSure 731 A91

Page 1: ...ertiv Tech provides customers with technical support Users may contact the nearest Vertiv local sales office or service center Copyright 2019 by Vertiv Tech Co Ltd All rights reserved The contents in...

Page 2: ......

Page 3: ...sonnel must be licensed to operate high voltage and AC power In operation the installation personnel are not allowed to wear conductive objects such as watches bracelets bangles rings When water or mo...

Page 4: ...t be used In live operation keep the arm muscle tense so that when tool connection is loosened the free movement of the human body and tool is reduced to a minimum VI Dangerous energy Warning More tha...

Page 5: ...y hand protective gloves should be worn to avoid injury by sharp object II Cable connection Notice Please verify the compliance of the cable and cable label with the actual installation prior to cable...

Page 6: ......

Page 7: ...g 11 3 1 Installation Check and Startup 11 3 2 Basic Settings 12 3 3 Alarm Check And System Operation Status Check 12 3 4 Final Steps 13 Chapter 4 Troubleshooting 14 4 1 Controller Alarms And Fault Ha...

Page 8: ......

Page 9: ...figuration The configuration of the power system is listed in Table 1 1 Table 1 1 Configuration of power system Item NetSure 731 A91 S1 NetSure 731 A91 S2 NetSure 731 A91 S3 Controller Mode M830B Mode...

Page 10: ...e rectifier has input over voltage protection The overvoltage protection point is set to 307 5V which can be automatically restored The rectifier has two optional over voltage protection methods hardw...

Page 11: ...inspection shall be done by representatives of both the user and Vertiv Tech Co Ltd To inspect the equipment you should open the packing case take out the packing list and check against the packing l...

Page 12: ...ower distribution AC input MCB H type terminal max cable CSA 50mm2 AC power line Grounding busbar One M8 bolt OT type wiring terminal max cable CSA 35mm2 Connected to the grounding bar of the building...

Page 13: ...e 2 3 101 6 76 2 101 6 37 7 355 2 465 1 482 6 10 7 R3 5 Figure 2 3 Installation size of 731 A91 S1 S2 S3 unit mm Note 1 Tighten the captive screw of the MFU Panel by the cross head screwdriver when th...

Page 14: ...Cable entry illustration of the MFU unit Cabling from the side of the power system Use a cross head screwdriver to remove two screws which fix the cabling panel at side of cabling area then the cable...

Page 15: ...cable ties Earthing screw AC input terminal N AC input terminal L3 AC input terminal L2 AC input terminal L1 Figure 2 6 Illustration of NetSure 731 A91 S1 connection terminal Note 1 Recommended tight...

Page 16: ...CB when the battery input port is still connected 1 Connect one end of the negative battery cable to the upper terminal of battery MCBs Connect one end of the positive battery cable to the DC positive...

Page 17: ...by background software according to the actual situation Connecting Communication Signal Cable The communication port of M830B controller is shown in Figure 2 10 USB Ethernet port USB Figure 2 10 M830...

Page 18: ...uction NetSure 731 A91 Subrack Power System User Manual Connecting Communication Signal Cable The communication port of M530B controller is shown in Figure 2 12 USB Ethernet port USB Figure 2 12 M530B...

Page 19: ...the controller module Check that the temperature sensor if any has been installed Startup preparations OK Comments Make sure that all the MCB are switched off and all the fuses are removed Measure th...

Page 20: ...al configuration M530B controller password is 640275 System parameter settings are shown in Table 3 2 Table 3 2 M530B controller main paremeter settings Parameter Path Default settings System Type Qui...

Page 21: ...e battery current The difference between the displayed and measured battery current should be less than 1 Check the number of the rectifier through the controller The number should be consistent with...

Page 22: ...alarm For M530B controller MAIN MENU Settings Alarm Alarm Control Clear For the submenu of Clear you can select Rect Lost to clear corresponding alarm The handling methods of normal alarms are given i...

Page 23: ...roved 11 Rect Fan Fails Pull out the rectifier to check if the fan is obstructed If yes clean it and push the rectifier back If the fan is not obstructed or if the fault persists after cleaning replac...

Page 24: ...Internal input fuse open Replace the rectifier Power Indicator Green flashing No alarm The rectifier is being identified by the controller Protection yellow Rect protection AC input voltage abnormal M...

Page 25: ...stalling or removing a rectifier module NEVER hold the handle in the closed position when installing a rectifier module into a shelf Procedure Refer to Figure 4 4 as this procedure is performed 1 Perf...

Page 26: ...not be easily disabled notify the appropriate personnel to disregard any alarms associated with this system while this procedure is performed 2 Remove the Rectifier from the shelf Refer to a previous...

Page 27: ...ce the Rectifier into the shelf Refer to the previous procedure for step by step instructions 9 Enable the external alarms or notify appropriate personnel that this procedure is finished 10 Ensure tha...

Page 28: ...ower derating 2 per Voltage set point accuracy 1 Maximum efficiency 95 3 Noise peak peak rated output 200mV 0 20MHz Weighted noise rated output 2mV 300 3400Hz AC input alarm and protection AC input ov...

Page 29: ...oltage 58 5V by default and can be set through the controller There are two software protection modes which can be selected through the software at the host 1 Lock out at the first over voltage Once t...

Page 30: ...ltage of 500Vdc The insulation resistances between AC circuit and earth DC circuit and earth and AC and DC circuits are all not less than 2M Insulation strength Remove the SPD controller and rectifier...

Page 31: ...the battery rack Battery rack Accessory Two layer battery rack Four layer battery rack Accessory 1 2 4 Accessory 2 8 14 Accessory 3 2 4 Accessory 4 2 2 Accessory 5 0 2 Expansion bolt 4 pieces 4 piece...

Page 32: ...llation procedure of accessory 2 and accessory 4 2 Installation procedures of four layer battery rack 1 Install accessory 1 accessory 2 and accessory 3 according to Figure 2 a and Figure 2 b 2 Install...

Page 33: ...ssory Table 3 Packing list of the battery rack Accessory Accessory number Accessory 1 2 Accessory 2 6 Accessory 3 3 Accessory 4 2 Expansion bolt 4 pieces Fastener 1 set Installation procedures 1 Insta...

Page 34: ...2 Figure 7 Installation procedure of accessory 2 and accessory 4 3 Fixing The Battery Rack 1 Fix the battery rack to the ground according to the installation dimensions shown in Figure 8 The fixing b...

Page 35: ...Appendix 3 Wiring Diagram 27 NetSure 731 A91 Subrack Power System User Manual Appendix 3 Wiring Diagram...

Page 36: ...Appendix 3 Wiring Diagram 28 NetSure 731 A91 Subrack Power System User Manual Figure 1 NetSure 731 A91 S1 S3 wiring diagram...

Page 37: ...Appendix 3 Wiring Diagram 29 NetSure 731 A91 Subrack Power System User Manual...

Page 38: ...Appendix 3 Wiring Diagram 30 NetSure 731 A91 Subrack Power System User Manual Figure 2 NetSure 731 A91 S2 wiring diagram...

Page 39: ...12 23 24 RS485 1B RS485 1A RS485 2B RS485 2A 4 3 2 CAN CAN DC J24 DC J23 DC J22 DC J21 DC J25 DC J15 DC J12 DC J13 DC J14 DC J11 CAN CAN DC DC J42 H2 L N J5 U11 H1 H6 U15 H5 U14 U12 H3 U13 J3 L N L N...

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